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Glasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital environment is intended to overcome these problems in future. As part of the German research initiative MaterialDigital, the joint project GlasDigital takes first steps in this direction. The project consortium involves the Fraunhofer ISC in Würzburg, the Friedrich Schiller University Jena (OSIM), the Clausthal University of Technology (INW), and the Federal Institute for Materials Research and Testing (BAM, Division Glasses) and aims to combine all main basic components required for accelerated data driven glass development. For this purpose, a robotic high throughput glass melting system is equipped with novel inline sensors for process monitoring, machine learning (ML)-based, adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design, including software tools for data mining as well as property and process modelling. The talk gives an overview how all these tools are interconnected and illustrates their usability with some examples.
The research carried out at the Laboratory of Spectroscopy of Functional Materials at IFSC/USP, in Brazil, is focused on the synthesis and structural-property correlation of luminescent materials including rare-earth (RE) doped glasses, ceramics and hybrid host-guest materials. For the past five years, we have been particularly interested in the development of single- and multifunctional nanosystems based on core-shell upconversion nanoparticles (UCNP) associated with dyes, organometallic complexes and other organic molecules, for biophotonic and sensing applications. In these systems, we take advantage of energy transfer between the UCNPs and the molecules to either supress or enhance luminescent response. Examples include the possibility of bioimaging and photodynamic therapy of bacteria and cancer cells, simultaneous magnetothermia and thermometry, localized O2 sensing, fast detection and quantification of biological markers (e.g. kidney disease) and microorganisms. On what concerns the development of luminescent sensors - a recently started project, our aim is to develop paper-based platforms for point-of-care devices. In this presentation, an overview of our contributions for the past years and our future aims will be presented with several examples.
Recently, detection and conversion of high energy radiation such as ultraviolet and X-rays has gained renewed attention. In part, technological applications in radioimaging and tomography have developed considerably as to allow lower dosages and higher resolutions, which require optimized scintillators and dosimeters. On the other hand, the increasing effort to reduce carbon footprint in energy production has triggered an intensive search for materials that can be excited with sunlight, ranging from photocatalysts to solar concentrators. At LEMAF – Laboratory of Spectroscopy of Functional Materials at IFSC/USP, we have been developing bulk glasses, polycrystalline and composite materials designed to target both challenges and, in this work an overview of recent progresses and of the state of art of these materials will be given.
For instance, the few available comercial scintillators are crystalline materials with costly and time consuming growth which hinders the development of new compositions. Glasses and glass ceramics, such as the NaPGaW composition developed in our lab, present high density, very good optical properties and high chemical stability which allow them radioluminescent response when doped with low concentrations of Ce3+, Eu3+ and Tb3+ offering a promise as alternatives to crystal scintillators. On the other hand, phosphor in glass (PiG) composites based on the persistent luminescent polycrystalline material Sr2MgSi2O7:Eu2+,Dy3+ (SMSO) embedded into NaPGa glasses offer interesting perspectives for the of UV light into visible, useful for white light generation (lighting), improved harvesting and conversion of solar light when coupled to c-Si PV cells and photocatalysis. These and other examples will be discussed.
The glasses are prepared through the conventional melt quenching technique, followed by controlled heating when glass ceramics are desired. The persistent luminescent phosphor is prepared by the microwave assisted technique (MAS) much faster and with considerable energy consumption reduction than in the usual solid state synthesis. The materials are characterized from the structural, morphological and spectroscopic (optical – UV-Vis, PL, PLE, and structural – NMR, EPR) points of view such that structure-property correlations are constantly sought to feedback synthesis and processing. Fig. 1, illustrates two examples of scintillator glasses doped with Tb3+ and PiG composites doped with Eu2+ and Dy3+.
In order to protect natural gypsum deposits and to compensate for the decreasing amount of Flue Gas Desulfurization (FGD) gypsum it is necessary to develop and explore new sources of gypsum. For this purpose, the potentials of different gypsum wastes are investigated in the study “GipsRec 2.0”, funded by the Federal Ministry of Education and Research (Germany).
On the one hand, the project worked on a new processing technology for gypsum fiberboards (GFB). While the recycling of gypsum plasterboards has already been carried out on an industrial scale for several years, the recycling of gypsum fiberboards (GFB) has proven to be challenging. Gypsum fiberboards from demolition sites and offcuts from GFB production were used for these investigations. The tests were conducted on a technical scale. Furthermore, various synthetic gypsums are being investigated with regard to their suitability for gypsum production. The analyses are carried out on production residues.
In this project, a promising process for gypsum fiberboard recycling could be developed, as well as other waste gypsums are investigated and evaluated with regard to their potential as secondary raw material. In addition, selected process routes are assessed for their environmental impact using a life cycle assessment (LCA) approach.
Gips gehört zu den nachgefragtesten Baustoffen und entsprechend steigt der Gipsverbrauch weltweit schon seit Jahrzehnten an. In Deutschland wird der Gipsbedarf seit vielen Jahren zu einem guten Teil durch REA-Gips, einem Nebenprodukt aus der Abgasreinigung von Kohlekraftwerken, gedeckt. Die weitere Gipsversorgung erfolgt größtenteils durch die Nutzung natürlicher Gipsvorkommen. Ein geringer, aber steigender Anteil an RC-Gips aus dem Baustoffrecycling und die Nutzung synthetischer Gipse aus Nebenprodukten anderer Industriezweige sind ebenfalls zu verzeichnen. Aufgrund der nationalen Klimaschutzziele und der damit verbundenen Abschaltung von Kohlekraftwerken wird das REA-Gipsangebot in den nächsten Jahren jedoch weiter deutlich zurückgehen, so dass andere Gipsquellen erschlossen werden müssen.
Abhängig von der Lebensdauer der verwendeten Gipsprodukte im Bausektor ist infolge des in den vergangenen Jahren erfolgten Anstiegs des Gipsverbrauchs auch mit einer Zunahme von Gipsresten in Bau- und Abbruchabfällen zu rechnen. Im Hinblick auf eine bevorstehende Verknappung von Gips wird die Rückgewinnung dieser Gipse aus Bau- und Abbruchabfällen immer wichtiger. Das Recycling von Gipskartonplatten ist mittlerweile eine etablierte Technik und wird bereits seit einigen Jahren in industriellem Maßstab durchgeführt. Außerdem werden neue Verfahren zur Wiederverwertung weiterer Gipsprodukte aus Rück- und Umbaumaßnahmen untersucht. Von besonderem Interesse sind verschiedene Arten von Gipsplatten, da sie gut für selektiven Rückbau geeignet sind. Daher können sie vergleichsweise frei von Verunreinigungen oder Störstoffen zurückgewonnen werden, was für das Gipsrecycling besonders wichtig ist.
In dem vom Bundesministerium für Bildung und Forschung geförderten Forschungsprojekt "GipsRec 2.0" werden technische, wirtschaftliche und ökologische Aspekte des Recyclings von Gipsfaserplatten sowie von verschiedenen Synthesegipsen untersucht und bewertet. Die Aufbereitung von Gipsfaserplatten erfolgte im halbtechnischen Maßstab, an verschiedenen potentiellen Ausgangsstoffen für synthetische Gipse wurden Laborversuche durchgeführt. Erfolgversprechende Verfahrenswege werden ökobilanziell bewertet. Ziel dieser Arbeiten ist die Erschließung der Sekundärrohstoffpotenziale von weiteren Quellen für die RC-Gipsproduktion um mit einer Steigerung des Gipsrecyclings die in naher Zukunft durch die Reduktion der REA-Gips-Bereitstellung entstehende Lücke in der Rohstoffversorgung zu verringern.
Blast injuries are among the most common injuries in military operations. Also, in civilian environments, more explosive threats are expected in the future due to emerging conflicts and threats. While the effect of fragments, which is classified as secondary blast injury, could be minimized by police and military personnel’s modern ballistic body protection systems, the effects of shock wave propagation in the body as part of the primary explosion trauma still remain a serious threat needing further research.
The detonation-physical processes of highly dynamic pressure changes within the human body, the reflection-related amplification of shock waves at organ-dermis interfaces, and the consequences of injury mechanisms have become more prominent in international research. Various approaches have been used to investigate these aspects. Animal experiments on free field test sites or shock tube setups combined with a subsequent biological evaluation and numerical simulations provided promising results and allowed the discussion of different biomechanical aspects. However, due to poor reproducibility and a lack of short-term dynamic material properties, most research approaches have significant limitations. Laboratory test setups do not represent real-scale high explosive detonation parameters with regards to pressure characteristics, impulse duration and blockage problems. Measured values are interpreted with partly outdated, selective and not validated limit values for overpressures from field tests with animals. This is due to the lack of a validated and comprehensive data set covering a variation of the crucial parameter. Injury mechanisms and their effects have not yet been sufficiently elucidated for the torso and extremities.
In order to contribute to the research efforts on the primary explosion effects, the German Federal Armed Forces established an interdisciplinary military medical research project in cooperation of the Bundeswehr Hospital Berlin and the German Federal Institute for Materials Research and Testing (BAM). The aim of the planned investigation is the development of a multidisciplinary method to investigate shock wave behavior in various generic tissue simulants under the most reproducible conditions possible with realistic loads in an experimental test series with short set-up times.
The presentation will start with an overview of ceramic additive manufacturing (AM) technologies and will discuss the potential of AM in the field of bioceramics.
The presentation will then focus on two possible use cases of binder jetting technologies.
In the first example, standard powder-based binder jetting is used to manufacture a porous implant design for large scale bone defects. The related challenges in the process chain will be discussed, from powder synthesis to sintering and characterization of the printed part.
In the second example, the LSD-print slurry-based binder jetting technology is presented as a possibility to adapt powder-bed AM to produce dense ceramic parts. The use case will focus on an application in the field of dental ceramics, specifically for the manufacturing of patient individualized single tooth restorations (veneers, crowns) with a high throughput process chain.
Preliminary results of an interlaboratory comparison on microplastics organised by plasticsfate
(2023)
Microplastics are everywhere in the environment, but analytics is challenging. Since harmonisation is missing as well es suitable reference materials, BAM did under th umbrella of VAMAS funded by the EU Horizon 2020 project PlasticsFate a ILC for microplastic detection methods. Methods adressed were IR, Raman, Py-GC/MS and TED-GC/MS. The talk gives a first presentation and evaluation on the results.
Owing to a growing shortage of fluorspar, a raw material used for producing fluorinated base chemicals, fluorspar has been named among the 30 critical raw materials in the EU. 1 However, the sustainable transfer of fluorine atoms from one molecule to another using heterogeneous catalysts has not yet been reported. Herein, we present the heterogeneous catalyst zirconium chloro fluoride (ZCF) that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature.
The variability and heterogeneity in their structural composition is significant for nearly all synthetic and natural polymers. Beside molar mass also functionality type distribution, copolymer composition distribution and architectural features are responsible for changing the material properties.
A wide range of analytical techniques are available to get insight into these parameters. However, in most cases it is essential to combine different sophisticated techniques to get closer to actual structures and to avoid statistical averages.
Different liquid chromatographic separation modes and their coupling in a two-dimensional way (SEC, LCCC, HILIC, 2D-LC) in combination with suitable detection techniques (e.g. UV, RI, LS, IR, MALDI/ESI-MS) as well as techniques like BET, DCS, SEM/TEM were applied to make structural features visible.
A few aspects are discussed for structural different polylactides from various synthesis routes and their behavior in LC-MS.
Volatile organic compounds (VOCs) emitted by furniture and
building materials can cause health issues. For an
improvement of indoor air quality low emitting materials
should be used. Quality assurance and –control (QA/QC)
measures require an emission reference material (ERM) with a
predictable emission rate of VOCs. The idea is to use porous
materials as ERM, which store the VOCs inside their pores and
emit them constantly.
In this lecture, the safety assessment of hydrogen gas storage systems is presented using the example of composite pressure vessels. The main element is a probabilistic approval approach based on five steps. Firstly, the testing and evaluation of properties at the beginning of life are shown. Secondly, methods for artificial aging and the effect on the residual strength are presented. Thirdly, testing against dedicated accidents is introduced. Fourthly, effects on the surveillance of production quality are discussed. Finally, degradation and the end of life are estimated. Background information and examples are given for each step. The assessment presented is a method applicable for many safety-related systems.
Manipulating ceramic powder compacts and ceramic suspensions (slurries) within their volume with light requires a minimum transparency of the materials. Compared to polymers and metals, ceramic materials are unique as they offer a wide electronic band gap and thus a wide optical window of transparency. The optical window typically ranges from below 0.3 µm up to 5µm wavelength. Hence, to penetrate with laser light into the volume of a ceramic powder compound its light scattering properties need to be investigated and tailored. In the present study we introduce the physical background and material development strategies to apply two-photon-polymerization (2PP) for the additive manufacture of filigree structures within the volume of ceramic slurries.
Manipulating ceramic powder compacts and ceramic suspensions (slurries) within their volume with light requires a minimum transparency of the materials. Compared to polymers and metals, ceramic materials are unique as they offer a wide electronic band gap and thus a wide optical window of transparency. The optical window typically ranges from below 0.3 µm up to 5µm wavelength. Hence, to penetrate with laser light into the volume of a ceramic powder compound its light scattering properties need to be investigated and tailored. In the present study we introduce the physical background and material development strategies to apply two-photon-polymerization (2PP) for the additive manufacture of filigree structures within the volume of ceramic slurries.
In this lecture, the safety assessment of hydrogen gas storage systems is presented using the example of composite pressure vessels. The main element is a probabilistic approval approach based on five steps. Firstly, the testing and evaluation of properties at the beginning of life are shown. Secondly, methods for artificial aging and the effect on the residual strength are presented. Thirdly, testing against dedicated accidents is introduced. Fourthly, effects on the surveillance of production quality are discussed. Finally, degradation and the end of life are estimated. Background information and examples are given for each step. The assessment presented is a method applicable for many safety-related systems.
Die Angabe von Unsicherheiten bei zertifizierten Werten von Referenzmaterialien ist von entscheidender Bedeutung. Die korrekte Einbindung der Unsicherheiten zur Berechnung von Verfahrensmessunsicherheiten ist wesentlich für die Gewährleistung der Genauigkeit und Zuverlässigkeit von Messungen. In diesem Vortrag werden die verschiedenen Einflussfaktoren auf die Unsicherheit zertifizierter Werte gemäß ISO Guide 35 dargestellt. Dabei werden insbesondere die Charakterisierung, Homogenität und Stabilität als entscheidende Faktoren für die Bestimmung der Unsicherheit eines Referenzmaterials betrachtet. Abschließend wird das Konzept anhand eines konkreten Beispiels veranschaulicht, um die praktische Anwendung und die Auswirkungen auf die Berechnung von Verfahrensmessunsicherheiten zu verdeutlichen.
The presentation demonstrates an application of multi-scale optical imaging methods such as spectroscopic imaging ellipsometry and white light interference microscopy for the investigation of wide-bandgap semiconductors for power electronics. The capabilities of these methods for the development of new reference calibration samples for scanning microwave microscopes (SMM) and conductive atomic force microscopes (C AFM) are discussed.
The use of a dedicated approach: DoE for synthesis + characterization + Chemometric Analysis, is a valuable method for the safe-by-design synthesis of several types of materials for large-scale application in catalysis, energy harvesting, biomedical and environmental applications, etc. This approach is not only related to the material synthesis, but can be expanded to any type of molecules/material, with relevant saving of solvents, energy and times.
In the field of guided waves for non-destructive testing, the interaction of these waves with damages or other discontinuities in a structure is critical. When a guided wave mode travels and hits a defect, it scatters in all directions, converting to other modes and reflecting the existing one. These interactions are captured in scattered far field complex amplitudes. The amplitudes are stored in scattering matrices, which characterise the elastodynamic behaviour of a defect completely. Scattering matrices are also useful to simulate backpropagation from a defect using ray-tracing methods.
Simulating these interactions is challenging, and analytical solutions only exist for simple geometries. Still, using general tools like the finite element method results in large, usually costly models. Recently, researchers proposed a method based on a numerical implementation of the Kirchhoff–Helmholtz integral that allows the computation of the scattering matrices using a model containing only the damaged region. However, classical methods to resolve the far field and low-order elements were used, leading to large models yet more efficient than using other techniques.
We propose using the SBFEM as an alternative to enhance the computation of the far field scattering. The damaged region is discretised using high-order polyhedral elements, while the far field is constructed using a modified version of the SBFEM. Examples compared to the literature demonstrate the validity of the approach.