Filtern
Dokumenttyp
- Zeitschriftenartikel (3)
- Beitrag zu einem Tagungsband (2)
- Dissertation (1)
- Vortrag (1)
- Forschungsbericht (1)
Sprache
- Englisch (8)
Schlagworte
- Hydrogen sensor (8) (entfernen)
Organisationseinheit der BAM
Eingeladener Vortrag
- nein (1)
Low-temperature co-fired ceramics (LTCC) are used to fabricate multilayer circuits which are robust in harsh environments. Thick-film technology is well established for the metallization of circuit boards and microsystems. For specific sensor applications, the combination of LTCC and thin-film technology is advantageous to reach higher structure resolutions. Due to the high roughness of as-fired LTCC surfaces compared with silicon-wafers, the deposition of low-defect- films with narrowly specified properties is challenging. There is spare literature about thin films on commercial LTCC comparing different material systems or sintering techniques. For developing thin film sensors on multilayer circuits it is crucial to identify thin-film-compatible commercial LTCC material as well as the crucial surface properties. In this work we evaluate the thin-film capability of different LTCC surfaces.
The as-fired surfaces of free-sintered, constrained-sintered (sacrificial tape), and pressure-assisted sintered commercial LTCCs (DP951, CT708, CT800), as well as respective polished surfaces, were analyzed by tactile and optical roughness measurements and scanning electron microscopy. The thin-film capability of the LTCC surfaces was assessed by sheet resistance and temperature coefficient of resistance (TCR) of deposited Ni thin-film layers. Contrary to the expectations, no correlation between roughness and thin-film capability was found. Ni thin films on constrained sintered DP951 show the lowest sheet resistance and highest TCR within the experimental framework of the as-fired surfaces. The influence of surface morphology on the film properties is discussed.
The discovery and design of high performance Pd-alloys is of great interest for the use of hydrogen as a future energy carrier. Therefore hydrogen has to be detected, separated from other gases and stored. In this respect this thesis presents the combinatorial synthesis and characterization of the ternary Pd-Ni-Co alloy System over a wide composition range based on so-called thin film alloy libraries. Those libraries are model systems to characterize a large number of alloy compositions at the same time. The sputter-deposition process is optimized for the gradient of the Pd concentration on the surface of the alloy library by the use of electron-excited Auger electron spectroscopy. The scientific goal of this work is the experimental Investigation of adsorbate-induced surface segregation phenomena on alloy libraries.
The surface and bulk compositions of an alloy library are studied after deposition, H2 exposure and H2S poisoning. The co-segregation of Ni and Co to the surface is observed. The segregation process is influenced by the oxidation of Ni and Co due to the contact with ambient air, by H2 and by H2S poisoning. Also at very high Pd concentrations in the range of 87 at.% to 97 at.%, which is interesting for the detection of very low H2-Concentrations in air, the co-segregation of Ni and Co takes place. The poisoning effects were investigated in detail on a pre-selected Pd-Ni-Co alloy by photoelectron spectroscopy (XPS, HAXPES) in addition to AES and EDX. The composition profile of the alloy on the nm scale is acquired and the surface and bulk chemistry is discussed before and after poisoning. The composition of the alloy only changed within the first 3 nm due to H2S exposure. In the ternary Pd-Ni-Co alloy system Pd is present in its metallic state, while Ni and Co show several oxidation states. The presented concepts of ternary alloy development pave the way for the systematic synthesis and characterization of new ternary transition metal alloy systems.
Gas sensors are applied for facilitating the safe use of hydrogen in, for example, fuel cell and hydrogen fuelled vehicles. New sensor developments, aimed at meeting the increasingly stringent performance requirements in emerging applications, are reviewed. The strategy of combining different detection principles, i.e. sensors based on electrochemical cells, semiconductors or field effects in combination with thermal conductivity sensing or catalytic combustion elements, in one new measuring system is reported. This extends the dynamic measuring range of the sensor while improving sensor reliability to achieve higher safety integrity through diverse redundancy. The application of new nanoscaled materials, nanowires, carbon tubes and graphene as well as the improvements in electronic components and optical elements are evaluated in view of key operating parameters such as measuring range, sensor response time and low working temperature.
We analysed the hydrogen generation during the smouldering of polymeric materials, which are typically used in the household, in the Smoke Density Chamber coupled to a new developed hydrogen sensor to detect early stages of fires. The results of hydrogen generation were compared with the emission of carbon monoxide and smoke during the fire scenarios. Additionally, the results were compared with parameters used in traditional commercial detection systems. In this scenario, the hydrogen sensor showed encouraging results for the detection of fires in earlier phase compared to traditional detectors. Furthermore, we tested the new developed hydrogen sensor in a real room with different fire scenarios. We have also investigated interferences, e.g. steam and cigarette smoke. The hydrogen sensor could detect hydrogen generation in the earliest stage of fire, even before CO and smoke were developed in detectable amounts. Therefore, the hydrogen sensor can be applied for early fire detection in case of pyrolysis. The sensors are quite good for detecting pyrolysis gases. But when it comes to a fast ignition other techniques are more suitable for it. The sensors are best for combination with other techniques, such as smoke detectors.
Forest fires start mostly in partial combustion. In this paper we present a hydrogen sensor to defect early stages of forest fires. First indoor experiments in a smoke density chamber with wood samples, proved that the sensor produce a strong signal change when the smouldering of wood starts, already before the CO concentration, measured in FTIR spectrometry, exceeds 10 ppm. In outdoor experiments we were able to detect forest fire in a distance of 110 m.
The use of hydrogen sensors can be categorized into three types
of application:
- Safety monitoring
- Leak detection
- Process control
When applied in one of these areas hydrogen sensors fulfill the
following tasks:
- Indicate a hazardous condition
- Provide warnings or alarms for out-of-limits conditions
- Monitor and control System Operation
- Provide performance data
A market survey has been performed of commercially available hydrogen safety sensors, resulting in a total sample size of 53 sensors from 21 manufacturers. The technical specifications, as provided by the manufacturer, have been collated and are displayed herein as a function of sensor working principle. These specifications comprise measuring range, response and recovery times, ambient temperature, pressure and relative humidity, power consumption and lifetime. These are then compared against known performance targets for both automotive and stationary applications in order to establish in how far current technology satisfies current requirements of sensor end users. Gaps in the performance of hydrogen sensing technologies are thus identified and areas recommended for future research and development.
The efficiency of gas sensor application for facilitating the safe use of hydrogen depends considerably on the sensor response to a change in hydrogen concentration. Therefore, the response time has been measured for five different-type commercially available hydrogen sensors. Experiments showed that all these sensors surpass the ISO 26142 standard; for the response times t90 values of 2 s to 16 s were estimated. Results can be fitted with an exponential or sigmoidal function. It can be demonstrated that the results on transient behaviour depend on both the operating parameters of sensors and Investigation methods, as well as on the experimental conditions: gas change rate and concentration jump.