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Polyurethane foam used as impact limiter material undergoes high plastic deformations, whereat the resulting stress-strain relations strongly depend on loading speed and temperature. This paper discusses the efforts necessary to develop a reliable numerical foam simulation model focussing on generation and implementation of temperature- dependent yield curves
Numerical simulation of ultrasonic wave propagation using higher order methods in space and time
(2015)
The paper discusses the efficient simulation of ultrasonic wave propagation.
It is demonstrated that a combination of higher methods in space and time leads to a significant performance boost. Higher order spectral elements are used for the spatial
discretization. A comparison with standard finite elements shows the advantages when using explicit time integration schemes. For the temporal discretization, an efficient explicit fourth order Nyström method is presented. Its computational efficiency for wave propagation problems is compared to a second order Velocity Verlet integration.
Sealing and strengthening of the subsoil by injection is a major issue in the field of geotechnical engineering. This involves also jet grouting, which allows creating columns of grouted soil by eroding and mixing the in-situ soil with a thin cement suspension. A general difficulty of this method is to predict the column diameter and its material strength. Here, we present two-dimensional finite-difference numerical simulation results of a promising non-destructive quality assurance testing tool to evaluate the diameter of jet grout columns. This approach incorporates crosshole and downhole seismic measurements. Preliminary tests showed that this tool is applicable under real site conditions.
In this paper we present results of our recent efforts to understand the mechanical interface behaviour of single-walled carbon nanotubes (CNTs) embedded in metal matrices. We conducted experimental pull-out tests of CNTs embedded in Pd or Au and found Maximum forces in the range 10 - 102 nN. These values are in good agreement with forces obtained from molecular Dynamics simulations taking into account surface functional Groups (SFGs) covalently linked to the CNT material. The dominant failure mode in experiment is a CNT rupture, which can be explained with the presence of SFGs. To qualify the existence of SFGs on our used CNT material, we pursue investigations by means of fluorescence labeling of surface species in combination with Raman imaging. We also report of a tensile test system to perform pull-out tests inside a transmission electron microscope to obtain in situ images of CNT-metal interfaces under mechanical loads at the atomic scale.
The NanoMag project brings together various leading experts in magnetic nanoparticle synthesis as well as nanoparticle analysis and characterization from research institutes, companies, universities and metrology institutes that will perform cutting-edge research and develop applications in the field of magnetic particles. This work is supported by the European Commission Framework Programme7 under the NanoMag project [grant agreement no 604448].
CONRAD-2 is an imaging instrument using low-energy (cold) neutrons. The instrument is installed at the end of a curved neutron guide which avoids the direct line of sight towards the reactor core. This ensures a very low background of high-energy neutrons and. photons at the sample position. The cold neutron beam provides a wavelength range which is suitable for phase-and diffraction-contrast imaging such as grating interferometry and Bragg edge mapping. The instrument is well suited for high resolution imaging due to the high efficiency of the very thin scintillators that can be used for the detection of cold neutrons. An instrument upgrade was performed recently as a part of an upgrade program for the cold neutron instrumentation at HZB. The parameters of the instrument as well as some research highlights will be presented.
Several ultrasonic approaches for material determination are formulated in terms of an (nonlinear) inverse problem, e.g. immersion technique (Castaings et al. (2000)) or plate-waveguide techniques (Marzani et al. (2012)). In this contribution we focus on cylindrical waveguides for ultrasonic material determination and especially on the sensitivity of recorded transmission signals to the material properties. We utilize composite scaled sensitivities to determine the information content that can be achieved by the setup to certain parameters and discuss the limitations of the approach.
An experimental investigation has been carried out to characterize and discriminate seven saffron samples and to verify their declared geographical origin using a voltammetric electronic tongue (VE-tongue). The ability of multivariable analysis methods such as Principal Component Analysis (PCA), Hierarchical Cluster Analysis (HCA) to classify the saffron samples according to their geographical origin have been investigated. A good discrimination has reached using PCA and HCA in the VE-tongue characterization case. Furthermore, cross validation and Partial Least Square (PLS) techniques were applied in order to build suitable management and prediction models for the determination of safranal concentration in saffron samples based on SPME-GC-MS and UV-Vis Spectrophotometry. The obtained results reveals that some relationships were established between the VE-tongue signal, SPMEGC-MS and UV-Vis spectrophotometry methods to predict safranal concentration levels in saffron samples by using the PLS model. In the light of these results, we can say that the proposed electronic system offer a fast, simple and efficient tool to recognize the declared geographical origin of the saffron samples.
Continuously tuneable liquid crystal based stripline phase shifter realised in LTCC technology
(2015)
This work presents the design, fabrication and measurements of a low temperature cofired ceramic (LTCC) integrated liquid crystal (LC) phase shifter. The effective permittivity of the phase shifter and therefore its differential phase shift can be tuned continuously by orienting the LC directors with electric fields. The phase-shift demonstrator is designed for Ka-band frequencies around 30 GHz and represents a stripline filled with LC, embedded inside an LTCC multilayer structure, which provides a space-qualified and hermetically-sealed LC cavity within an RF-capable material system. The total length of the device is 37 mm while the phase shifting LC section has a length of 14.6 mm. At 30 GHz it exhibits a differential phase shift of 60° with an insertion loss around 6 dB, resulting in a figure of merit around 10°/dB. An advantage is that the insertion loss is nearly independent of the tuning state of the LC. The response time of the phase shifter, depending on the desired LC orientation, is between 62 ms and 37 s.
Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT. In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined.
Location estimation and navigation, especially on smartphones has shown great progress in the past decade due to its low cost and ability to work without additional infrastructure. However, a challenge is the positioning, both in terms of step detection, step length approximation as well as heading estimation, which must be accurate and robust, even when the use of the device is varied in terms of placement or orientation. In this paper, we propose a scheme for retrieving relevant information to detect steps and to estimate the correct step length from raw inertial measurement unit (IMU) data. This approach uses Bidirectional Long Short-Term Memory Recurrent Neural Networks (BLSTM-RNNs). Designed to take contextual information into account, the network can process data gathered from different positions, resulting in a system, which is invariant with respect to transformation and distortions of the input patterns. An experimental evaluation on a dataset produced from 10 individuals demonstrates that this new approach achieves significant improvements over previous attempts and increase the current state-of-the-art results even in the presence of variations and degradations. We achieved a mean classification rate of 98.5% and a standard deviation of 0.70 for 10000 different test sequences and an average error of 1.45% regarding the step length. Thus is the best result on the task gathered in the experiments compared with competing techniques.
The safety of components or constructions is of great importance in the manufacturing and processing of metallic materials. Solidification cracking as well as the weldability of materials remain still for many years a highly contentious issues, particularly with regard to the causes of the hot crack formation. Many of studies have been conducted to determine the critical condition of occurrence of the solidification cracking. In this study different digital image correlation measuring techniques in conjunction with laser diodes as the illuminating source have been employed to measure the arising strain field during the laser welding process at the surface of the workpiece directed to the laser beam in the close vicinity of the weld pool. The Controlled Tensile Weldability test (CTW) was used to apply an external tensile load during the laser beam welding in order to generate the solidification cracks. The results showed that by means of those techniques it is possible to measure the strain field without any disturbances from the intense welding light or the smoke. Additionally, the strain and the strain rate as a critical factor determining solidification crack formation can be measured and analyzed.
The safety assessment of casks for radioactive material at interim storage facilities or in final repositories includes the investigation of possible handling accidents if clearly defined test conditions are not available from the regulations. Specific handling accidents usually are the drop of a cask onto the transport vehicle or the floor as well as the collision with the wall of the storage building or another cask. For such load cases an experimental demonstration of cask safety would be difficult. Therefore, numerical analyses of the entire load scenario are preferred. The lessons learnt from dynamic finite element analyses of accident scenarios with thick-walled cubical containers or cylindrical casks are presented. The dependency of calculation results on initial and boundary conditions, material models, and contact conditions is discussed. Parameter sets used should be verified by numerical simulation of experimentally investigated similar test scenarios. On the other hand, decisions have to be made whether a parameter or property is modeled in a realistic or conservative manner. For example, a very small variation of the initial impact angle of a container can cause significantly different stresses and strains. In sophisticated cases an investigation of simpler limit load scenarios could be advantageous instead of analyzing a very complicated load scenario.
Die Zahl der industriellen Anwendungen mit Einsatz von Faserverbundwerkstoffen wächst kontinuierlich vor allem wegen der exzellenten Materialeigenschaften und des geringen Gewichtes dieses Werkstoffes. Entsprechend steigen die Anforderungen an zerstörungsfreie Prüfsysteme zur Gewährleistung des sicheren Betriebes von Komponenten und Strukturen bestehend aus Verbundwerkstoffen.
Im Rahmen des EU-Projekes VITCEA (Validated Inspection Techniques for Composites in Energy Applications) wird das Ziel verfolgt, neue Prüfverfahren für moderne Verbundwerkstoffe zu entwickeln und zu validieren. Im Vordergrund steht hierbei als Applikation im Industriesektor Energieversorgung die Prüfung von sicherheitsrelevanten Komponenten von onshore und offshore Windkraftanlagen, wie z.B. deren Rotorblätter und tragende Strukturen.
Eine Teilaufgabe innerhalb des Projektes stellen der Vergleich und die Validierung verschiedener Ultraschallprüfmethoden bezüglich ihrer Fähigkeit zum Nachweis der typischen Herstellungs- und betriebsbedingten Materialschädigungen von CFK und GFK dar.
Neben verschiedenen konventionellen Ultraschall-Prüftechniken, werden die Phased-Array-Prüfung, insbesondere die Prüfung mit Matrixarrays, sowie die Untersuchung mit berührüngsloser Luftultraschalltechnik bezüglich ihrer Nachweisgrenzen und der Möglichkeiten zur Fehlercharakterisierung an Faserverbundwerkstoffen untersucht. Die Ergebnisse werden mit Untersuchungen mit thermographischen Methoden und Mikrowellentechnik verglichen.
Klärschlammaschen weisen hohe Gehalte an Phosphor auf, dieser ist allerdings schlecht für Pflanzen verfügbar. Des Weiteren enthalten sie Schwermetalle die vor dem Einsatz als Düngemittel entfernt werden müssen. Vor diesem Hintergrund wurden in den letzten Jahren nasschemische und thermochemische Verfahren entwickelt und zum Teil bereits in Demonstrationsanlagen getestet. Ein thermochemischer Verfahrensansatz wird in diesem Beitrag näher vorgestellt. Klärschlammaschen werden mit Klärschlamm als Reduktionsmittel und Natriumsulfat als Aufschlussmittel im Drehrohrofen thermisch behandelt. Bei diesem Prozess wird pflanzenverfügbares NaCaPÜ4 gebildet, unerwünschte Elemente wie As, Cd, Hg und Pb werden zum Teil über die Gasphase separiert. Die Ergebnisse eines Demonstrationsversuchs werden vorgestellt.
The industrial demand for flexible and innovative manufacturing technologies is continuously increasing. These technologies have to be sustainable and resource-efficient, and have to allow the production of long-life capital goods. Consequently, the additive processes gain in importance as they offer an enormous potential of application, especially for the turbomachinery industry.
In order to use additive manufacturing technologies in industrial applications, it is necessary to consider the complete process chain, including all necessary pre- and postprocessing. Although additive manufacturing is increasingly covered in scientific research, the linking between this technology and conventional industrial processes is rarely described.
A monitoring method is introduced that creates, in near real-time, two-dimensional (2D) maps of the soil gas distribution. The method combines linear gas sensing technology for in-situ monitoring of gases in soil with the mapping capabilities of Computed Tomography (CT) to reconstruct spatial and temporal resolved gas distribution maps. A weighted iterative algebraic reconstruction method based on Maximum Likelihood with Expectation Maximization (MLEM) in combination with a source-by-source reconstruction approach is introduced that works with a sparse setup of orthogonally-aligned linear gas sensors. The reconstruction method successfully reduces artifact production, especially when multiple gas sources are present, allowing the discrimination between true and non-existing so-called ghost source locations. A first experimental test indicates the high potential of the proposed method for, e.g., rapid gas leak localization.
Polypropylen (PP) ist als Niedrigenergie-Polymer ohne nass- und plasmachemische Vorbehandlung weder haftfest zu beschichten noch verbundfest zu kleben. Typische Haft- bzw. Klebfestigkeiten liegen für die unbehandelte Polymeroberfläche bei maximal 0,5 MPa. Hinzu kommt, dass bei der Bestimmung von Haft- und Klebfestigkeiten der unmodifizierten Oberfläche mit großen Streuungen zu rechnen ist, die bezogen auf die Spannweite durchaus einem Faktor 5 entsprechen können. Generell besteht bei Prüfung der Haftfestigkeit mittels Stirnabzugsversuch und bei der Prüfung der Klebfestigkeit die Notwendigkeit eines statistisch validierten Herangehens. Hierzu sind zeitaufwändige Ein-Proben-Klebungen und -Prüfungen nur eingeschränkt geeignet. Zudem ist, insbesondere für geringe Haft- bzw. Klebfestigkeiten, ein querkraftfreies Prüfen Grundvoraussetzung. Im vorliegenden Beitrag werden verschiedenartige plasmagestützte Oberflächenfunktionalisierungen von PP sowie das Mehr-Proben-Konzept zur Klebung/Prüfung von bis zu acht Proben vorgestellt. Dazu werden ein BAM-Funktionsmuster einer Mehr-Proben-Kleb-Vorrichtung und eine kommerzielle analytische Zentrifuge zum Prüfen verwendet.
Composite materials show a degradation of properties depending on Service life. This creates the necessity to find tailored methods to determine strength and residual strength of composite cylinders. The determination can be done e.g. by load cycles tests. The result needs a Statistical assessment for the precise description of strength. Especially the Statistical assessment of load cycle strength properties has a high uncertainty. It is unclear if a Log-Normal distribution, a WEIBULL distribution or others, describe the scatter behaviour of residual strength properties correctly. Distribution functions aim at approximating the frequency of occurrence of residual load cycle strength for high survival rates. An assumption has to be found and confirmed to prevent overestimation of reliability.
Zerstörungsfreie Feuchtemessung an Estrichen - ein multi-sensorischer Ansatz mit Methodenvergleich
(2015)
Feuchte und Salz können die Mikrostruktur poröser Baustoffe maßgeblich verändern, oft sind sie die Ursache von sowohl chemischen als auch mechanischen Schädigungen und Korrosion. Im speziellen Fall von Fußbodenestrichen ist gerade die Frage nach der Belegreife für Fußbodenleger von immer wiederkehrender Bedeutung. Dieser Beitrag beschäftigt sich mit den Vor- und Nachteilen verschiedener zerstörungsfreier, feuchtesensitiver Messmethoden und vergleicht die Ergebnisse mit denen der baustellenüblichen zerstörenden Tests. Kapazitive Methoden und Bodenradar scheinen am erfolgversprechensten im Bezug auf flächige Feuchtemessungen, aber auch sie eignen sich derzeit noch nicht als eigenständige, sofort ersetzbare Absolutmessgeräte, sondern eher als schnelle Relativverfahren fürs Monitoring.
Special aspects of welded components such as geometrical imperfections, inhomogeneity, strength mismatch and welding residual stresses have to be taken into account in a fracture mechanics analysis since they affect the crack driving force in the component as weil as the fracture resistance of the material. The treatment of components subjected to static loading is based on methods such as the European SINT AP procedure, which has been validated in a nurober of case studies. In the present paper the influence of strength mismatch and residual stresses on the fracture resistance and the assessment of a component are discussed.
In the last years, geothermal power has become a reliable and significant energy source. Because service conditions in geothermal facilities from deeply located aquifers are usually critical in terms of corrosion, materials selection is a very important issue. Preliminary evaluation of the material's suitability represents therefore a valuable strategy to ensure a secure and reliable operation of the facilities. In geothermal applications, the use of high-alloyed materials such as superaustenitic stainless steels, duplex stainless steels, and nickel-based alloys has been considered as a good alternative because of their remarkable corrosion resistance and appropriate mechanical properties. Nevertheless, the corrosion behavior of those metallic materials in geothermal fluids at service conditions has not been determined in many cases. In this work, laboratory tests including electrochemical investigations and exposure tests at 100 degrees C and 150 degrees C (1,500 kPa) showed the limits of suitability concerning localized corrosion of three different, corrosion-resistant alloys in the highly saline fluid of the North German Basin.
In the literature there are not much data available to describe the corrosion behavior of titanium, nickel alloys and special stainless steels in acids at high temperature, in particular above the boiling point. Therefore, a laboratory testing program was performed with two titanium alloys (grade 2 - UNS R50400 and grade 12 - UNS R53400) to obtain corrosion data in formic acid, acetic acid, phosphoric acid, polyphosphoric acid, p-toluene sulfonic acid and lactic acid at 200 °C. Results were compared to previously published ones obtained on alloy 31 (UNS N08031), alloy 59 (UNS N06059) and B-2 (UNS N10665).
From the results it can be concluded that titanium does not always Show better corrosion resistance than Ni-based alloys,
Alloy 59 was the best choice for formic and acetic acids at temperatures of 200°C. Both Ti-alloys are resistant in acetic acid. Some slight differences were observed for formic acid, where Ti grade 2 is only resistant up to a 20 % solution and grade 12 in concentrated acid too. The phosphoric acid is extremely corrosive and none of the investigated materials was resistant. In the diluted acid (5 %) only Ti grade 12 is resistant, whereas in 1 % solution all investigated materials withstand. Alloy B-2 and alloy 59 showed the best behavior in polyphosphoric acid. In 30 % concentrated p-toluene sulfonic acid at 200 °C all alloys tested were unsuitable. In very diluted acid (0.1 %) both Ti-alloys and the other three alloys behaved well. In lactic acid at 180 °C increased corrosion underneath deposits was detected; the best performance was observed for alloy 59 and Ti grade 2.
Among all of the existing electric power generation facilities, corrosion is considered to be the most severe on geothermal power plants. The focus of this research was set to evaluate the suitability of carbon steel API Q125 as a construction material on the geothermal sites Sibayak and Lahendong, Indonesia. The investigations were performed in the artificial geothermal brines under stagnant conditions by means of short-term electrochemical methods (Tafel extrapolation) and long-term exposure tests (up to 6 months). Furthermore, the influence of different parameters on the steels performance (temperature 70 °C, 100 °C and 175 °C, salinity 20 mg/L and 1,500 mg/L chlorides, pH 2 and 4) was assessed as well to ensure a “safer operating window” of a power plant.
The results showed carbon steel API Q125 could be suitable for application in stagnant geothermal brines up to temperatures of 175 °C and a chloride concentration of 1,500 mg/L. Its applicability is limited in highly acidic environments (pH 2).
The corrosion behavior of carbon Steel and different high-alloyed metals including duplex and austenitic stainless steels as well as a nickel alloy have been evaluated in artificial geothermal fluids simulating the conditions in some locations with geothermal potential in Germany, as well as two sites in Indonesia.
The suitability of low alloyed Steel UNS G41300, stainless steels UNS S31603 UNS S31803, UNS S32760 and super austenitic Steel UNSN08031 in these geothermal waters, investigated by electrochemical measurements and exposure tests, is limited. The nickel based alloy UNS N06059 shows excellent corrosion resistance against pitting corrosion. Excluding its high cost, it is a very good alternative to be used in the construction of geothermal facilities having highly sahne brines. Stainless and duplex steels exhibit a limited corrosion resistance concerning pitting and crevice corrosion.
Besides the higher alloyed materials, also the low-alloyed Steel UNS G41300 could be employed as a constructional material for the geothermal power plant in non-saline environments with moderate pH, as long as the wall thickness of the material vs. corrosion rate is taken into account.
In the literature there are not much data available to describe the corrosion behavior of titanium, nickel alloys and special stainless steels in acids at high temperature, in particular above the boiling point. Therefore, a laboratory testing program was performed with two titanium alloys (UNS R50400 and UNS R53400) to obtain corrosion data in formic acid, acetic acid, phosphoric acid, polyphosphoric acid, p-toluene sulfonic acid and lactic acid at 200 °C. Results were compared to previously published ones obtained on UNS N08031, UNS N06059 and UNS N10665.
From the results it can be concluded that titanium does not always show better corrosion resistance than Ni-based alloys.
UNS N06059 was the best choice for formic and acetic acids at temperatures of 200 °C. Both Ti-alloys are resistant in acetic acid. Some slight differences were observed for formic acid, where UNS R50400 is only resistant up to a 20 % solution and UNS R53400 in concentrated acid too. The phosphoric acid is extremely corrosive and none of the investigated materials was resistant. In the diluted acid (5 %) only UNS R53400 is resistant, whereas in 1 % solution all investigated materials performed satisfactory. UNS N10665 and UNS N06059 showed the best behavior in polyphosphoric acid. In 30 % concentrated p-toluene sulfonic acid at 200 °C all alloys tested were unsuitable. In very diluted acid (0.1 %) both Ti-alloys and the other three alloys behaved well. In lactic acid at 180 °C increased corrosion underneath deposits was detected; the best performance was observed for UNS N06059 and UNS R50400.
Within the last years the use of feasible alternative energy sources has risen and is going to replace fossil resources more and more. Nevertheless, service conditions in solar facilities are due to the chemical composition of heat transmission media and temperatures, in many cases, extreme in terms of corrosion. Since the construction of power plants shall be economical with maximum life service, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of those facilities.
The materials selection depends on the operation temperature of a power plant on the chemical composition of the transmission fluid used. In high corrosive environments Ni-based alloys are often used as an all-round solution for the construction of corrosion resistant parts, because of their good corrosion properties. However, there might be limits for their use regarding their corrosion behavior, with which this contribution deals.
Experiences from the electrochemical characterization of materials in aqueous solutions are transferred to molten salts, providing a good addition to common exposure tests at temperatures from 450 0C to 600 0C.
By means of electrochemical measurements and exposure tests the suitability of high alloyed materials in molten nitrate salt (60 % NaNO3/40 % KNO3) can be characterized. The method was verified on different Ni-based alloys (UNS N08810, UNS N06600) and Titanium (UNS R50250).
Air voids in concrete like honeycombs are one of the major concerns regarding quality assurance for the construction of infrastructure buildings like bridges or tunnels. This paper shows that voids in reinforced concrete walls or slabs can be detected by two standard ground coupled GPR antennas in transmission mode using a two-side zero-offset profiling configuration like in borehole radar applications. For the detection of voids only the amplitudes of the direct wave in transmission mode are evaluated. Even when the depth of the void can not be detected in this configuration, the major advantage of the zero-offset profiling in transmission mode is a lower interference with the surrounding reinforcement compared to a regular one-side reflection profiling. The capability of the two-side zero-offset profiling is demonstrated on a test specimen with a set of polystyrene balls of two different sizes representing voids like honeycombs in concrete. GPR measurements are realized by an automated scanning system in order to allow for a synchronous movement of the antennas. In transmission mode voids can be detected at greater depths compared to reflection mode, since the travel path of the direct wave is half as long. Another characteristic of the transmission mode is that the direct wave through the air voids is faster and arrives earlier than the direct wave in the surrounding concrete. Hence it can be separated from the strong reflection of the reinforcement. Finally the measurements in transmission mode are less sensitive to the antenna frequency and polarization than in reflection mode.
Laser-induced breakdown spectroscopy (LIBS) is a combination of plasma generation on the sample surface by a high power laser pulse and optical emission spectroscopy (OES). It is a direct measurement method without an extensive sample preparation. Concrete is a multi phase system. With LIBS it is possible to distinguish the different phases and based on that to correlate the chloride content to the cement mass. This is done by scanning the surface with a resolution of up to 0.1 mm. The high measurement frequency of 100 Hz or even higher allows the in-situ visualization of the chloride content over the measured area. With a calibration a quantification of chloride concentration is possible. As an example the LIBS measurement on a 50 mm by 70 mm area with a resolution of 0.5 mm and the visualization of the chloride distribution takes only 10 minutes. Additionally it is possible to evaluate the carbonation depth from the same measurement. Examples of practical application to determine the chloride-to-cement-content on concrete samples are presented. The possibilities and the limitations of LIBS are discussed.
Contents of deformation-induced martensite in the lattice structure of austenitic stainless steels lead to an either beneficial or detrimental change of mechanical and magnetic properties depending on the prospective application. Whereas these changes are well-known and investigated widely the influence of deformation-induced martensite on the corrosion behaviour is frequently an issue of scientific discussions. There are opposing opinions that depend on the type of corrosion mechanism being investigated for example regarding pitting corrosion resistance in Chloride containing media. In it is stated that pitting resistance is not influenced by deformationinduced martensite while in it is discussed that more pitting occurs on martensitic structure. The same conflictive opinions appear regarding active dissolution in acidic media or intergranular corrosion. In addition, when having deeper insight into literature it can be concluded that even the type of test method, i. e. dynamic or static testing, has a big influence on the obtained results concerning the influence of martensite in austenitic stainless steels.
Damping concrete with high energy absorption capability consists of a cement matrix with embedded small polystyrene balls and is investigated experimentally and numerically under high static compression with and without clamping. A material model is derived which describes the fundamental effects of damping concrete like non-linear elastic-plastic behaviour, volume change, volume strain dependent hardening as well as shear failure with an adequate description of damage initiation and evolution. The suggested material model is validated by simulation of penetration tests.
We present recent progress in our development of fibre-optic sensors for the detection of partial discharge (PD) in silicone cable accessories, based on detecting related low-level optical emission. We experimentally show that the sensitive optical detection of PD can dramatically enhance the performance of conventional electrical PD measurement in electromagnetically noisy environments, and that it can yield high sensitivity and specificity even when no synchronous electrical PD measurement is conducted. This is demonstrated using a real-scale model of a high voltage cable accessory with a surface-attached conventional thermoplastic fluorescent polymer optical fibre (F-POF) sensor. In order to increase light collection efficiency, as a prerequisite for a commercially competitive implementation using cost-efficient detectors, sensing fibres will have to be integrated into the silicone rubber insulation, close to the potential origin of PD-induced damage. This is the rationale for our efforts to develop elastomeric fluorescent sensing fibres, tailored to the requirements of the application. We discuss specific challenges to be tackled and report on the successful implementation of all-silicone rubber fluorescent POF, to our best knowledge for the first time. © (2015) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.
Gas sensors in linear form based on the measuring principle of gas selective permeability through a membrane were developed and introduced for the detection and quantification of gas concentrations. A current field study focuses on measuring CO2 concentrations for a spatially distributed monitoring of subsurface CO2 gas storage sites in near real time. A 400 m(2) test site and a corresponding laboratory system were built up to characterize, validate, and optimize the sensor. A calibration routine was developed, which can be applied subsequently to underground installation. First measurement results indicate the potential of the method.
A multifunctional sensor in line shape was developed and introduced in previous work for measuring of gas concentrations, temperature change, and strain. A current field study focuses on a spatially distributed monitoring of subsurface CO2 gas storage sites in near real time.
Mechanical impacts, e.g., caused by construction work, denudation, and seismic activity, can affect the integrity of underground gas storage sites. Thermal or moisture impacts, e.g., caused by weather conditions, can influence the gas distribution behavior. In this paper, we briefly describe the setup of a CO2 injection soil test field. This setup contains actuating elements for the investigation of mechanical and thermal impacts on distributed subsurface gas monitoring. A concept is given for evaluating these impacts and first experimental results are presented.
Innovative structural damage detection of bridges by least squares adjustment with constraints
(2015)
Oxidation of a Fe –13Cr alloy under water vapor at 600°C produced a zone of nano-sized precipitation underneath the outside scale formed by iron oxides and Fe–Cr spinel. The majority of the spinel layer shows a fixed orientation relationship to the ferritic matrix: {1 0 0}α || {1 0 0}sp & <0 1 1>α || <0 0 1>sp . However, also the discovered precipitated particles are characterized by the same crystallographic orientation relationship to the respective ferritic parent grain. The habit of the precipitates is best described by a lath morphology with their main axis parallel to <1 0 0> of ferrite. Energy dispersive X-ray spectroscopy (EDX) and electron backscatter diffraction (EBSD) in scanning electron microscope (SEM) have been applied to characterize the oxide layer in micrometer scale. The clearly smaller precipitates were subsequently investigated by transmission electron microscopy (TEM). Specimens have been prepared by focused ion-beam (FIB) milling at an area previously characterized by EBSD. They cover the ferritic base material, but mainly the precipitation zone and the Fe–Cr spinel layer. Energy filtered selected area diffraction (SAD) in the conventional (C)TEM and high-angle annular dark field (HAADF) imaging in the scanning (S)TEM mode were employed in the characterization of the specimens.
We report on the successful application of distributed acoustic sensing (DAS) to the detection of partial discharge (PD). A detection limit of about 1 nC discharge magnitude was achieved for PD in a real-scale model of a high voltage termination. Dedicated ultrasonic fibre-optic transducers were interrogated using coherent optical time-domain Rayleigh backscatter reflectometry (C-OTDR). Random quadrature demodulation was employed for retrieving relevant acoustic information from the raw C-OTDR backscatter traces. To our knowledge, our results are a first-time demonstration that quasi-distributed fibre-optic acoustic sensing is a candidate technology for the acoustic partial discharge monitoring of power cable joints and terminations.
This paper addresses the quantification of the value of structural health monitoring (SHM) before its implementation for structural systems on the basis of its Value of Information (VoI). The value of SHM is calculated utilizing the Bayesian pre-posterior decision analysis modelling the structural life cycle performance, the integrity management and the structural risks. The relevance and precision of SHM information for the reduction of the structural system risks and the expected cost of the structural integrity management throughout the life cycle constitutes the value of SHM and is quantified with this framework. The approach is focused on fatigue deteriorating structural steel systems for which a continuous resistance deterioration formulation is introduced. In a case study, the value of SHM for load monitoring is calculated for a Daniels system subjected to fatigue deterioration. The influence of and the value of SHM in regard to the structural system risks and the integrity management is explicated and explained. The results are pointing to the importance of the consideration of the structural system risks for the quantification of the value of SHM.
Pitting corrosion is one of the most common mechanisms of local passivity breakdown on stainless steels. Electrochemical methods have preferentially been applied for the evaluation of pitting corrosion resistance of stainless steels in laboratory. Nevertheless, some of them are not reliable enough and in general the application of electrochemical methods in the field becomes difficult because of a required deep understanding of corrosion phenomena and measurement technology. A new approach for the evaluation of the pitting corrosion susceptibility of stainless Steel surfaces in the laboratory as well as in the field is frequently demanded by representatives of the metalworking industry. Therefore, the KorroPad-test was invented and patented as part of a research project at the BAM Federal Institute for Materials Research and Testing in Germany.
Landslides can cause major economic damage and a large number of casualities as it is possible to see from past events occurred all over the world. Being able to predict these kind of hazards would then suppose the achievement of great benefits. Here a model that combines a depth integrated description of the soil-pore fluid mixture together with a set of 1D models dealing with pore pressure evolution within the soil mass is presented. The mathematical model is based on the Biot-Zienkiewicz equations, from where a depth averaged model is derived. Concerning the material behaviour, the approach used is the one suggested by the Perzyna viscoplasticity, which has been extensively used in the past to model solid behaviour prior to failure. In this framework, a simple shear rheological model is derived, providing the basal friction needed in depth integrated models. The Smoothed Particle Hydrodynamics (SPH) has been the numerical technique chosen to spatially discretised the depth integrated equations of the mathematical model. The purpose of this work is to apply the SPH depth integrated numerical model, together with the sub-model that predicts the evolution of the pore water pressure inside the landslide, to simulate the propagation phase of the Aberfan flowslide occurred in 1966.
Energy-dispersive X-ray spectrometry (EDX) is one of the most applied methods used for the analysis of the chemical composition of solids and thin films. Recent progress in EDS (Energy Dispersive X-ray Spectrometer) technology has increased the general performance also in the energy range < 1 keV addressing low Z elements. Suitable test materials to be employed especially to check the low-energy EDS performance – also in line with ISO 15632 - are rather limited and mainly based on C K and F K lines. In order to obtain valid results in laboratories accredited in compliance with ISO/IEC 17025 it is necessary to periodically check the instrument performance.
Materials compatibility is a major concern whenever the fuel composition is changed in a fuel system. Therefore frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), N8R (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) were exposed to E1 0, diese I fuel with 5% biodiesel, non-aged and 2 year aged 810 (heating oil with 10% biodiesel), and for comparison to pure diese! fuel, standard heating oil and Super plus without bioethanol at 20 °C, 40 oc and 70 oc for 84 days. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens to the biofuels for 42 days.
There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15% was determined for the evaluation of the compatibility.
The sealing materials FKM, EPDM, N8R, FMVQ, CSM and PA were evaluated on the basis of this threshold as resistant in E1 0 at 20 oc and 40 °C. FKM, FVMQ and PA were resistant at 40 oc , and none of the materials were resistant at 70 °C. FKM and FVMQ absorbed much less 810 and swelled less. CR, CSM, EPDM, IIR, N8R and VMQ were not resistant to 810 at all at 20 oc, 40 oc and 70 oc as the decrease in the tensile properties was significantly over 50%. FVMQ and PA could be evaluated as resistant in non-aged and two year aged 810 at 20 oc and 40 oc, whereas FKM was resistant up to 70 °C. FKM, PA and PUR were evaluated as resistant in standard heating oil and pure diese! fuel at temperatures up to 40°C, only FKM was resistant up to 70°C. FVMQ, FKM, N8R, VMQ, CR and IIR can be evaluated as resistant in premium grade fuel Super plus without ethanol at 20 oc. FKM, FVMQ, VMQ and IIR were still resistant at 40 °C. FKM and FVMQ were evaluated as resistant with restrictions at 70 °C.
ln summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one.
8iofuels including ethanol and biodiesel (fatty acid methyl ester) represent an important renewable fuel alternative to petroleum-derived transport fuels. lncreasing biofuels use would bring some benefits, such as a reduction in oil demands and greenhause gas emissions, and an improvement in air quality.
In order to enhance the supply chain security at airports, the German federal ministry of education and research has initiated the project ESECLOG (enhanced security in the air cargo chain) which has the goal to improve the threat detection accuracy using one-sided access methods. In this paper, we present a new X-ray backscatter technology for non-intrusive imaging of suspicious objects (mainly low-Z explosives) in luggage's and parcels with only a single-sided access. A key element in this technology is the X-ray backscatter camera embedded with a special twisted-slit collimator. The developed technology has efficiently resolved the problem related to the imaging of complex interior of the object by fixing source and object positions and changing only the scanning direction of the X-ray backscatter camera. Experiments were carried out on luggages and parcels packed with mock-up dangerous materials including liquid and solid explosive simulants. In addition, the quality of the X-ray backscatter image was enhanced by employing high-resolution digital detector arrays. Experimental results are discussed and the efficiency of the present technique to detect suspicious objects in luggages and parcels is demonstrated. At the end, important applications of the proposed backscatter imaging technology to the aviation security are presented.
In the context of the German aviation security research and development project SILUFRA (secure air freight transport chains), BAM has developed a high-resolution and high-energy X-ray imaging technology for the reliable detection of dangerous and illicit materials in densely packed air freight containers. In the developed technology, a novel combination of high-energy (2-7.5 MeV) X-ray betatron as the radiation source and a high-resolution digital detector array (DDA) for the X-ray imaging was utilized to improve the probability of detecting contraband and explosive materials by enhancing the spatial and contrast resolution in the digital X-ray image. In addition, flexible rotations of the high-energy X-ray source and the digital detector array can lead to clarify the suspicious region of interest (ROI) in air freight containers efficiently. Thus, reduces the false alarm rates and the need for expensive manual inspections of the whole container load. In order to evaluate the detection efficiency, we carried out the experimental investigations on a real air freight container loaded with typical cargo materials such as heavy automobile components and electronic products as well as mock-up dangerous and contraband materials. Furthermore, the material discrimination in the radiographic images was evaluated based on the dual high-energy X-ray imaging method. Finally, important applications of the proposed imaging technology to the air cargo security are discussed
The influence of temperature and counterbody material on the tribological properties of a-C:H coatings deposited on Cronidur 30 steel has been investigated in a lubricated ball on disk contact situation. The results show, that the wear volumes of the system increase exponentially with increasing temperature. Two different wear mechanisms seem to have a major influence: First, the abrasive action due to materials hardness and second, the tribooxidation when silicon nitride is counter material.
Alternatively to experimental drop tests, the mechanical safety analyses of containers for final disposal of radioactive waste with negligible heat generation in the German Konrad repository may be carried out by numerical simulations within the safety assessment procedure. In the past, safety assessments for thin-walled steel sheet containers have been done exclusively by prototype tests and unfavorable drop scenarios were determined by engineering judgment. So far, reliable numerical simulations do not exist. Therefore, a research project was started to develop numerical simulation approaches for drop test analyses and to determine existing safety margins. Comparisons of experimental and numerical results confirm that the Finite Element (FE) model represents the general mechanical behavior of the steel sheet container sufficiently. Simulations have been used to determine an unfavorable drop scenario resulting in large deformation and damage. This paper presents the investigations carried out as well as the further development of the FE model in terms of damage mechanics.
The following paper focuses on the evolution of micro damage in short fibre reinforced polyamide. Therefore, tube samples are subjected to uni- and biaxial fatigue loadings. The evolution of micro damage is analysed by the non-destructive method of X-ray refraction analysis with consideration of the fibre orientation distribution. For validation of the applied micro damage models, fractographic analyses are performed.
Concluding some general results, it has been observed that the load ratio influences the quantitative dominance of micro damage, whereas occuring damage phenomena depend on the type of loading (i.e. tension and torsion). Thus, zones in the Haigh-diagram are detected, where the occurence of damage mechanisms qualitatively and quantitatively changes. This is a basis for further research regarding anisotropic damage criteria.
Composite materials show a degradation of properties depending on service life. This creates the necessity to find tailored methods to determine strength and residual strength of composite cylinders. The determination can be done e.g. by load cycles tests. The result needs a statistical assessment for the precise description of strength. Especially the statistical assessment of load cycle strength properties has a high uncertainty. It is unclear if a Log-Normal distribution, a WEIBULL distribution or others, describe the scatter behaviour of residual strength properties correctly.
Distribution functions aim at approximating the frequency of occurrence of residual load cycle strength for high survival rates. An assumption has to be found and confirmed to prevent over-estimation of reliability.
Concrete is the most applied building material in modern times. It is present in all kinds of structures and no other material secms to rcplace concrete as the most selected building material in the near future. The prime advantages are the high performance, the easy production and a facile processability. The sustainability and durability are important requirements to concrete. Even if concrete is significantly less susceptible against factors promoting a damage, compared to other materials, there are still mechanisms affecting it. In particular, high-ways and hydraulic structures made of concrete worldwide show cases of alkali-silica reaction (ASR) damages. This article refers to experience at BAM Federal InstituteforMaterials Research and Testing for several decades to ASR research and darnage assessment. ASR is a severe darnage mechanism that can occur in concrete, when certain conditions related to composition and cxposition arise in a critical combination. The chemical reaction is based on the alkalis and the silica in the concrete and was first identified by Stanton in highway structures in California (Stanton, 1940). Actually three components are needed to initiate ASR: alkali-sensitive siliceous aggregates, alkalis coming from internal (cement or other components) or external sources (de-icing salt or sea water) and water. If all of these components are sufficiently present an alkali-silica gel could be formed (Hobbs, 1988). This gel itself needs additional space when it is formed. Furthermore it is able to swell in the presence of humidity, both processes generating an expansion pressure inside the concrete. As a consequence of intensive expansion, cracks can occur, which significantly lowers thc strength of the material. Parameters like amount and chemical composition of the gel as weil as the pattern and width of cracks can help to classify the ASR darnage (Swamy, 1992). The objective of this article is to demoostrate the microscopic work on ASR affected concrete samples, carried out to assess the damaging process or to evaluate various alkali-sensitive aggregates. It will explain the approach of ASR investigation from the macroscale to microscale, starting briefly with the condition assessment, over treatment and investigations of samples in the laboratory, to the use of different microscopical and analytical techniques. In the main part the characteristic features for identifying ASR in concrete are presented by using microscopic images. Especially the emphasis lies on the role of the aggregate.
Selective Laser Melting (SLM) and Laser Metal Deposition (LMD) are prominent methods in the field of additive manufacturing technology. While the powder-bed based SLM allows the manufacturing of complex structures, buildrate and part volumes are limited. In contrast, LMD is able to operate with high deposition rates on existing parts, however shape complexity is limited. Utilizing their respective strengths, a combination of these two additive technologies has the potential to produce complex parts with high deposition rates.
In this paper, a process chain consisting of additive technologies SLM and LMD is described. The experiments are conducted using the alloys Ti-6Al-4V and Inconel 718. A cylindrical test specimen is produced and the microstructure along the SLM-LMD zone is described. In addition, this process chain was tested in the manufacturing of a turbine blade. The feasibility of implementing this process chain for small batch production is discussed. The results are evaluated to show advantages and limitations of the SLM-LMD process chain. This paper is relevant for industrial or scientific users of additive manufacturing technologies, who are interested in the feasibility of a SLM-LMD process chain and its potential for increased deposition rates.
Emissions of building materials might have negative impact on human health and well-being. In the EU-funded research project H-House more than 30 natural materials (earthen dry boards and plasters, bio-based insulation materials made of wood, flax, reed, straw, etc.) used for renovation and refurbishment were tested regarding emissions of VOC, formaldehyde and radon. Different to ordinary emission tests on single materials this study focuses on the emissions from complete wall assemblies. Therefore, specially designed test chambers were used allowing the compounds to release only from the surface of the material facing indoors. The testing parameters were chosen in order to simulate model room conditions. The emission results were finally evaluated using the AgBB evaluation scheme, a procedure currently applied for the approval of flooring materials in Germany.
Size effects in miniature specimen creep testing of heat resistant ferritic-martensitic steels
(2015)
The use of miniaturized specimen geometries in mechanical testing allows extracting the sample material directly from the sidewall of critical components of power plants, like e.g. headers and steam pipes. In this way, both the impacts of the processing of the component (including all shaping and tempering influences) and of the exposure to the complex aging/loading/oxidation conditions in the plant (in case of post-Service tests) can be analyzed and representative mechanical properties are obtained.
Data about the creep behaviour of metals and their alloys at temperatures close to the melting point are very limited. The reason is that most engineering alloys are used at temperatures below 0.6-0.8 of their melting point, so, Investigation of creep at higher temperatures has no practical relevance. For some special applications however it is important, in our case hot isostatic pressing (HIP) of single-crystal turbine blades cast from nickel-base superalloys. In order to remove porosity the blades are HlPed at temperatures between y'-solvus and solidus where superalloy has no strengthening y'-phase and therefore is very soft. For example, the Company Howmet Castings HIPs the superalloy CMSX-4 at the temperature 1288aC, which corresponds to a homologous temperature of about 0.97=1561 K/1612 K (solidus temperature). Therefore knowledge about the creep behaviour of CMSX-4 at this temperature and understanding of the creep mechanisms are necessary to model the kinetics of pore closure during HIP as well as to plan the Parameters of the HIP process.
For the determination of deflagration capability of energetic substances, the test methods
according to VDI 2263-1, part 1.6 and UN-Manual, C.1- und C.2-test are used. These
methods are suited to evaluate the intrinsic material property deflagration. For
evaluation of deflagration behavior in closed systems, for example in production sites, an
appropriate test apparatus is missing. Because of this, the BAM Federal Institute for
Materials Research and Testing developed a four-liter-autoclave for conducting the
deflagration test under isochoric conditions. Deflagration behavior was evaluated under
different parameters e. g. pressure and temperature. On the basis of results it can be
seen, that the four-liter-autoclave is suited for the determination of deflagration behavior.
On the one hand, the same characteristics as in the standard test methods are obtained.
On the other hand, there are additional characteristics, like pressure rise and
decomposition velocity. On the basis of pressure measurement, the emerging gas volume
and the rate of gas evolution, that are used to design protection measures, can be
estimated. The measurements are conducted with the deflagrating substance
Azodicarboxamide (ADCA). It is concluded that the four-liter-autoclave is a good
alternative for conducting deflagration tests.
Laboratory experiments on press hardened steels in different delivered states exposed to hydrogen
(2015)
The legal and economical demands in the automotive industry lead to increasing efforts reducing the CO2 emissions. A way to achieve that goal is to reduce the total weight of the car and therefore the fuel consumption. With the application of high strength steels in car body manufacturing it is possible to decrease the sheet thickness of the used materials and therefore the weight of the automobile. Components made of high strength steels can be produced by cold forming as well as by hot forming. In high strength steel the hydrogen content plays a crucial role for the component behavior. It is known that the hydrogen diffusivity and solubility are based on several factors, for example increasing dislocation density by cold working processes, vacancies, chemical composition and grain boundaries. The understanding and the control of the interaction between hydrogen and the high strength press hardened steels is an important factor for the application of the materials. The scope of this work is the determination of hydrogen diffusion and permeability kinetics in press hardened steel samples. An electrochemical hydrogen permeation method was applied on boron-manganese steel grades with different rolling reduction in initial ferrite/pearlite matrix as well as for the as-quenched martensite microstructure. The diffusible hydrogen contents of the specimens were measured using the carrier gas hot extraction technique (CGHE).
The stress States of components under Service conditions differ in general from the loading conditions that are routinely applied during material testing. When data that results, e.g., from uniaxial testing should be used for lifetime assessment, a good understanding of the failure behaviour in dependence of the stress state is necessary. For polycrystalline materials under high temperature loading, the development of creep damage is one important factor that limits a component’s lifetime. For cases where creep damage is related to the nucleation and growth of grain boundary cavities, the local normal stress acting on a grain boundary has been found to have a strong influence on the damage development. Hence, creep damage is usually localized along planes that lie perpendicular to the maximum principal tensile stress.
A four-litre-autoclave was used to perform deflagration tests in a closed vessel. The aim was to investigate the suitability of this autoclave and to evaluate different parameters influencing the deflagration.
The validation of test results showed that the autoclave is suited for the performance of deflagration tests. In comparison to tests performed in an open system according to VDI 2263-1 the results are in good agreement. In the closed vessel same characteristics as in the open test were determined. In addition, pressure rise and rate of pressure rise have been determined and used to characterise deflagrations.
The influence of sample weight, tube diameter, bulk density, initial pressure and temperature was investigated. Furthermore, the emerging gas amount and the rate of gas evolution were determined and compared with pressure curves. The use of a four-litre-autoclave for performing deflagration tests offers several advantages in comparison to an open test.
Dieser Beitrag beschreibt Untersuchungen zu Deflagrationen von Azodicarbonamid, welche erstmals in einem Vier-Liter-Autoklaven durchgeführt wurden. Zunächst wird die Reproduzierbarkeit der Messungen mit der neuen Apparatur überprüft. Anschließend wird ein Vergleich mit Messungen in einer offenen Apparatur hergestellt, welche zur Prüfung der Deflagrationsfähigkeit in VDI 2263-1 erläutert ist.
Zur Beschreibung der deflagrativen Zersetzungen werden die Kenngrößen Induktionszeit, Deflagrationsgeschwindigkeit, maximaler Druck, maximale und mittlere Druck- und Tempe-raturanstiegsrate herangezogen. Zusätzlich werden in weiteren Versuchen die während einer Deflagration entstehende Gasmenge und die Gasentwicklungsrate bestimmt. Abschließend werden die Druck- und Gasentwicklungsraten miteinander verglichen.
Aus den Arbeiten lässt sich folgern, dass der Vier-Liter-Autoklav zur Bestimmung und Beschreibung der Deflagrationsfähigkeit von Azodicarbonamid gut geeignet ist und im Vergleich zu Messungen in offenen Prüfanordnungen eine Reihe von Vorteilen bietet.
CFD (Computational Fluid Dynamics) simulations have been carried out to investigate the behavior of turbulent, subsonic jet fires of the peroxy-fuel Di-tert-butyl peroxide (DTBP) using the SAS-SST turbulence model, the discrete transfer radiation model, the eddy dissipation combustion model and the Magnussen soot model. Safety relevant parameters, such as flame length, temperature and thermal radiation are predicted to give recommendations on safety distances.
Advances in scanning electron microscopy (SEM) enable the high-resolution imaging of single nanoparticles (NPs) with sizes well below 10 nm. The SEM analysis in transmission mode (T-SEM) of NPs on thin film supports has many benefits when compared to the analysis of NPs on bulk substrates. The enhanced material (mass - thickness) contrast of the T-SEM imaging mode is well suited for in-depth and, particularly valuable, to very accurate, traceable, lateral dimensional measurements of NPs. Compared to samples prepared on bulk substrates, T-SEM with energy dispersive X-ray spectroscopy (EDS) achieves a drastically improved spatial resolution of the emitted X-rays. The poor signal-to-noise ratio of the X-ray spectra emitted by a single nanoparticle (NP) can be improved by the use of high-sensitivity (high collection solid angle) silicon drift (SDD), energy-dispersive X-ray spectrometers (EDS). The EDS spectral imaging of a single NP with a spatial resolution below 10 nm has become possible. This is demonstrated by means of various examples of nanostructures. Advanced data processing of T-SEM/EDS results sets the stage for the automated classification of NPs by feature analysis. This method combines the detection of morphological structures of interest by image processing of T-SEM micrographs with the chemical classification by EDS.
More than 5 million non-electric detonators are used annually in Germany for blasting operations. The relative usage of non-electric detonators amounts to about 50% of all civil blasting operations in Germany. BAM, as the notified body for explosives in Germany, tests non-electric detonators for the purpose of EU-type approval under the civil explosives directive, but also in the context of general investigations, e.g. when misfiring occurs. BAM has all facilities to test these detonators according to the European standard EN 13763. The presentation will cover the test facilities of BAM and address some issues of delay time accuracy. Several advantages and disadvantages of the non-electric ignition system will be discussed in the context of case investigations, and conclusions for mining operations and the advoidance of misfiring will be drawn.
Durch die Verwendung von Grillgeräten in geschlossenen Räumen, wie Gartenlauben, Wohnungen oder Garagen kam es in den vergangenen Jahren zu einer Vielzahl von Unfällen mit schweren Vergiftungen und Todesfällen. Seit 2008 scheint das Auftreten von Kohlenmonoxid (CO) Intoxikationen innerhalb Deutschland wieder zu zunehmen. Die Hauptursachen sind dabei der unsachgemäße Gebrauch von Holzkohlegrills, schlecht gewartete Gasthermen und Kamine. Zum Schutz der Bevölkerung ist deshalb eine Aufklärung über mögliche Gefahren wichtig.
Im Rahmen dieser Arbeit wurden diese Gefahren bewertet. Es wurden verschiedene Brandszenarien mit Grillgeräten, mit unterschiedlichen Grillkohlearten und –mengen in geschlossenen Räumen realisiert und die entsprechenden Konzentrations-Zeit-Verläufe ermittelt. Bei den Brandversuchen wurden zudem notwendige Eingabeparameter für numerische Simulationen ermittelt, um die Verwendung von Holzkohlegrills in geschlossenen Räumen zu simulieren. Die Auswirkungen für Menschen beim Grillen in geschlossenen Räumen wurden quantifiziert, indem die Eintrittszeitpunkte der Handlungsunfähigkeit und des Todes mittels Fractional Effective Dose (FED)-Konzept bestimmt wurden. Die Ergebnisse zeigen deutlich, dass eine frühzeitige Detektion der toxischen Gase zur Warnung von Personen dringend notwendig ist. In den durchgeführten Brandversuchen zeigte sich, dass die gebräuchlichen Rauchmelder auf Streulichtbasis keine rechtzeitige Warnung ermöglichen. Deshalb sind für solche Brandszenarien andere Branddetektoren erforderlich. Entsprechende Versuche mit CO-Brandmeldern zeigten, dass das freigesetzte CO beim Grillen in geschlossenen Räumen frühzeitig detektiert werden kann und Personen somit rechtzeitig gewarnt werden können.
Zur frühzeitigen Erkennung von Schwelbränden wurde weiterhin ein neuer Wasserstoffdetektor getestet. Die Entstehung von Wasserstoff in einer sehr frühen Brandphase kann zur frühzeitigen Erkennung von Schwelbränden genutzt werden. Bei ersten Schwelbrandexperimenten mit Holzproben konnte Wasserstoff in einer geschlossenen Kammer (0,5 m3) nachgewiesen werden, noch bevor es zu einer erhöhten CO-Emission kam. Die Ergebnisse der Schwelbrandversuche werden vorgestellt und die Verwendbarkeit von CO- und Wasserstoff-Detektoren erörtert und diskutiert.
Um den Anforderungen der Bauordnung an den Brandschutz für Gebäude gerecht zu werden, sind bauliche Anlagen so zu errichten und zu betreiben, dass der Entstehung eines Brandes und der Ausbreitung von Feuer und Rauch vorgebeugt, die Rettung von Menschen und Tieren sowie wirksame Löscharbeiten ermöglicht werden.
Hierbei besteht, einer steigenden Komplexität sowie einem differenzierten Nutzungskonzept öffentlicher Gebäude geschuldet, häufig die Notwendigkeit von normativen Vorgaben abzuweichen und dennoch ein gleichwertiges Sicherheitsniveau nachzuweisen.
Es werden Personensimulationsmodelle eingesetzt, die einerseits das Vorhandensein eines Schutzzielniveaus durch die Abbildungen von Personenbewegungen nachweisen können und andererseits durch Parametervariation eine szenarienabhängige Betrachtung ermöglichen.
Der vorliegende Beitrag vergleicht die Ergebnisse einer kleinskaligen Evakuierungsübung mit drei mikroskopischen Personensimulationsmodellen und geht der Frage nach der Aussagekraft dieser Bewertungsmethode nach. Es zeigt sich, dass die alleinige Betrachtung absoluter Entleerungszeiten keine zuverlässige Beurteilungsgrundlage für das komplexe Schutzziel Personensicherheit darstellt.
A Memorandum of Understanding (MOU) between the Federal Institute for Materials Research and Testing (BAM) and Argonne National Laboratory (Argonne) was signed in the fall of 2014. Its objectives are to promote cooperation among scientists and specialists at BAM and Argonne and establish a framework for collaboration in the field of advanced technologies associated with the back end of the nuclear fuel cycle. Collaborative activities involving the BAM and Argonne may be implemented through the promotion of joint research activities and scientific workshops and conferences; the exchange of technical information; and visits by scientists, specialists, and graduate, postgraduate, and Ph.D. students. The first Argonne/BAM workshop was held at Argonne in October 2014 to discuss aging management issues related to the long-term dry storage of spent fuel. Major topics for potential collaboration on the extended storage of spent nuclear fuel and its subsequent transportation were identified.
Radiography benchmark 2014
(2015)
The purpose of the 2014 WFNDEC RT benchmark study was to compare predictions of various models of radiographic techniques, in particular those that predict the contribution of scattered radiation. All calculations were carried out for homogenous materials and a mono-energetic X-ray point source in the energy range between 100 keV and 10 MeV. The calculations were to include the best physics approach available considering electron binding effects. Secondary effects like X-ray fluorescence and bremsstrahlung production were to be taken into account if possible. The problem to be considered had two parts. Part I examined the spectrum and the spatial distribution of radiation behind a single iron plate. Part II considered two equally sized plates, made of iron and aluminum respectively, only evaluating the spatial distribution. Here we present the results of above benchmark study, comparing them to MCNP as the assumed reference model. The possible origins of the observed deviations are discussed.
Correctly modeling the continuous photon spectrum of X-ray tubes requires detailed knowledge of the probability distribution of electron properties at the time of X-ray photon creation, in particular electron energy, depth within the target, and direction of movement. Semi-analytical X-ray spectrum models frequently assume a very simplified or even uniform distribution of electron direction. In the case of thick targets and small deviations from normal incidence this is a useful approximation. For thin targets or large deviations from normal incidence the correct distribution of electron directions becomes more important. As calculation speed is an important aspect of semi-analytical models compared to Monte Carlo simulations, fast evaluation of the distribution of electron properties is highly desirable. The approach presented here numerically evaluates the evolution of a discrete probability distribution of electron properties due to single electron scatter interactions within a plane target. This allows capturing the important aspects of the electron distribution while achieving runtimes of a few seconds up to a minute on a standard office PC.
Given the frequent incidences of Non-Accident Releases (NARs) of hazardous materials from tank cars, there in an increasing interest in transporting hazardous materials in total containment conditions (i.e., no pressure relief devices). However, the ability of tank cars to meet thermal protection requirements provided in the Code of Federal Regulations under conditions of total containment has not been established. Also, the modeling tool commonly used by industry to evaluate thermal protection, AFFTAC, has not been validated under these conditions. The intent of this effort was to evaluate through a series of third-scale fire tests, the ability of tank cars to meet the thermal protection requirements under total containment conditions, and also, to validate AFFTAC for such conditions.
This paper describes the test design and planning effort associated with this research, including the design and evaluation of a fire test setup to simulate a credible, fully engulfing, pool fire that is consistent and repeatable, and the design and hydro-static testing of a third-scale tank specimen. The fire design includes controls on the spatial distribution and temperature variation of the flame temperature, the heat flux, and the radiative balance, to best reflect large liquid hydrocarbon pool fire conditions that may be experienced during derailment scenarios.
Changes in fuel composition and the introduction of alternative fuels often create problems of degradation in materials. The objective of this research is to study the interaction of the sealing materials FKM, EPDM, CR, CSM, N8R, IIR, VMQ, FVMQ and PA and biofuels such as non-aged and 2 year aged biodiesel (FAME), E1 0 (fuel with 10% ethanol, E85 (fuel with 85% ethanol} and non-aged and 1 year aged 810 (heating oil with 10% biodiesel) in comparison with premium grade fuel without ethanol. Exposure tests were performed with test specimens at 20 °C, 40 oc and 70 oc for 84 days to document the changes in mass, volume and tensile properties. The sealing materials FKM, FVMQ and PA were evaluated as resistant in E10, and FVMQ, VMQ and PA as resistant in E85 at 20 oc and 40 oc. S welling resulted from the high absorption by the elastemers CR, CSM, EPDM, IIR and N8R in comparison to their dissolution in non-aged biodiesei at 40 °C. FKM was still resistant in aged biodiesei at 40 oc but only to a limited degree at 70 °C. The sealing materials CR, CSM, EPDM, IIR and N8R were damaged to a high extent in non-aged and aged 810. Of all the sealing materials, FKM and FVMQ showed high compatibility with these biofuels up to 70 °C.
The aim of this work was to study the interaction between high density polyethylene (HDPE) grades as material for dangeraus goods packagings and biofuels such as E10 (fuel with 10% ethanol), E85 (fuel with 85% ethanol), biodiesei and 810 (heating oil with 10% biodiesel). Jerricans made of two polyethylene grades were filled with these fuels and exposed to temperatures of 20 oc and 40 oc for more than one year. Tensile properlies (tensile strength, breaking elongation and elasticity modulus) and Melt Flow Rate (MFR) were determined, and Fourier Transform Infrared Spectroscopy (FTIR) was used to evaluate changes in the chemical structure.
Measurements of the MFR and tensile properlies of the polyethylene grades after exposure to E1 0, E85 and 810 showed only a slightly damaging influence. A n increase in the peak of 1585 cm·1 for the (C=C) stretching vibrations was visible in the FTIR spectra after immersion tests with E85. A n increase in the MFR with the immersion time of the grades in biodiesei was measured - in parlicular, after one year of exposure. The elasticity modulus of the polyethylene grades was reduced with the immersion time too. The FTIR spectra showed a broadening of the C=O peak of 1740 cm·1 and the appearance of the hydroxyl group at 3500 cm·1.
A software prototype is developed for assessing and updating the reliability of single-cell prestressed concrete box girders subjected to chloride-induced reinforcement corrosion. The underlying system model consists of two integrated sub-models: a condition model for predicting the deterioration state of the box girder and a structural model for evaluating the overall system reliability. The condition model is based on a dynamic Bayesian network (DBN) model which considers the spatial variation of the corrosion process. Inspection data are included in the calculation of the system reliability through Bayesian updating on the basis of the DBN model. To demonstrate the effect of partial inspections, the software prototype is applied to a case study of a typical highway bridge with six spans. The case study illustrates that it is possible to infer the condition of uninspected parts of the structure due to the spatial correlation of the corrosion process.