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Chemical state of chromium, sulfur, and iron in sewage sludge ash based phosphorus fertilizers
(2015)
As an essential element of all life forms, phosphorus (P) is vital to the fertilizer industry. With decreasing quantity and quality of phosphate rock resources, recycling P-fertilizers from wastewater is of increasing interest. The P-fertilizer products of a recently developed thermochemical process for P recovery from sewage sludge ash (SSA) were investigated by chromium, sulfur, and iron K-edge X-ray near-edge structure (XANES) spectroscopy. This paper focuses the formation and prevention of toxic chromium(VI) and toxic sulfides during the thermochemical processes. Reducing conditions prevent the oxidation of chromium(III) in the SSA to toxic chromium(VI). Sulfides formed under the reducing conditions are nontoxic iron sulfides. Hematite (Fe2O3) present in the SSA is reduced to magnetite (Fe3O4). A gentle post-treatment at 400 °C under oxidizing conditions converts the iron sulfides into plant-available iron sulfates. This oxidative post-treatment does not form undesired chromium(VI) compounds.
Sewage sludge ash (SSA) based P-fertilisers were produced by thermochemical treatment of SSA with Cl-donors at approximately 1000 °C. During this thermochemical process heavy metals are separated as heavy metal chlorides via the gas phase. Chromium cannot be separated under normal conditions. The risk of the development of toxic Cr(VI) during the thermochemical process was investigated. X-ray Absorption Spectroscopy measurements showed that SSA and thermochemically treated SSA with CaCl2, MgCl2 and NaCl contain Cr(III) compounds only. In contrast, treating SSA with elevated quantities of Na2CO3, to enhance the plant-availability of the phosphate phases of the fertiliser, developed approximately 10–15% Cr(VI). Furthermore, Raman microspectroscopy showed that using Mg-carbonate reduces the risk of a Cr(VI) development during thermochemical treatment. Additionally, leaching tests showed that only a Crwater solubility >10% is an indicator for Cr(VI) in SSA based P-fertilisers.
The need for a more efficient coal power plant generation (e.g. oxyfuel technology) results in modified process parameters and enhanced corrosion. To reach the necessary service life of high temperature parts protective coatings may be a sufficient technical solution. A modified Yoldas sol (Al2O3 based) was used to coat X20CrMoV12-1 by spin coating. After appropriate heat treatments transition alumina coatings being about 400 nm thick were obtained. Oxidation studies were carried out in laboratory air at temperatures up to 650 °C for up to 500 h exposure time. In case of the uncoated sample a rough oxide layer formed on the surface and a remarkable weight gain (2.62 mg/cm²) were detected. The sol–gel alumina layer (mainly δ-Al2O3) demonstrated a high protection, i.e. a very low weight gain (0.05 mg/cm²). Diffusion of alloying elements into the coating was observed. No indication of spallation of the coating occurred. Local defects (2 µm–30 µm) in the coating led to the formation of iron-oxide islands.
With the increase in the awareness of the public in the environmental impact of oil shale utilization, it is of interest to reveal the mobility of potentially toxic trace elements in spent oil shale. Therefore, the Cr and As oxidation state in a representative Jordanian oil shale sample from the El-Lajjoun area were investigated upon different lab-scale furnace treatments. The anaerobic pyrolysis was performed in a retort flushed by nitrogen gas at temperatures in between 600 and 800 °C (pyrolytic oil shale, POS). The aerobic combustion was simply performed in porcelain cups heated in a muffle furnace for 4 h at temperatures in between 700 and 1000 °C (burned oil shale, BOS). The high loss-on-ignition in the BOS samples of up to 370 g kg–1 results from both calcium carbonate and organic carbon degradation. The LOI leads to enrichment in the Cr concentrations from 480 mg kg–1 in the original oil shale up to 675 mg kg–1 in the ≥850 °C BOS samples. Arsenic concentrations were not much elevated beyond that in the average shale standard (13 mg kg–1). Synchrotron-based X-ray absorption near-edge structure (XANES) analysis revealed that within the original oil shale the oxidation states of Cr and As were lower than after its aerobic combustion. Cr(VI) increased from 0% in the untreated or pyrolyzed oil shale up to 60% in the BOS ash combusted at 850 °C, while As(V) increased from 64% in the original oil shale up to 100% in the BOS ash at 700 °C. No Cr was released from original oil shale and POS products by the European compliance leaching test CEN/TC 292 EN 12457-1 (1:2 solid/water ratio, 24 h shaking), whereas leachates from BOS samples showed Cr release in the order of one mmol L–1. The leachable Cr content is dominated by chromate as revealed by catalytic adsorptive stripping voltammetry (CAdSV) which could cause harmful contamination of surface and groundwater in the semiarid environment of Jordan.
There have been several studies regarding the tribological behaviour of ceramics such as SiC and alumina mated against steels or self-mated. Nevertheless, only Little is known about possible tribochemical reactions when ceramics are mated against steels. In the present study, ceramic pins made of SiC (EKasicF) or alumina (F99.7) respectively were tested under dry sliding conditions against different steel disc counter bodies using a pin-ondisc tribometer. The different ceramics showed significant differences in their tribological behaviour, i.e., coefficient of friction and wear amount. Especially, the SiC couples showed significant differences in the wear amounts while these were quite similar for the alumina couples. The wear behaviour of the SiC couples is discussed in more detail. A correlation between chromium content of the steel discs
was found for the SiC couples. The surfaces of selected specimens were analysed by Auger-Electron-Spectroscopy (AES). Wear for the SiC couples was mainly attributed to tribochemical reactions as far as the steel disc was containing the alloying element chromium in considerable amount. Furthermore, a simple wear schematic is proposed.