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Organisationseinheit der BAM
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Eingeladener Vortrag
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Emissions from Materials
(2006)
Der Beitrag thematisiert das Kontaktproblem und damit den kritischen Punkt der historischen gusseisernen und stählernen Lagertechnik. Nach einem Rückblick auf die historische Entwicklung der Bemessung der Lagerwalzen und allgemeinen Ausführungen zur Kontaktproblematik wird anhand analytischer und numerischer Untersuchungen der Zusammenhang zwischen der Kontaktspannung nach Hertz und der Mises-Vergleichsspannung als Grundlage für ein realistisches Bewertungskonzept aufgezeigt.
Wear tests are often used in engine development in order to characterize the functional profile of surfaces interacting with lubricants. This paper proposes a new test procedure to determine Stribeck-type curves for the tribosystem piston ring/cylinder liner involving test pieces prepared from engine components. The variation of the friction coefficient with sliding speed depends on the structure and constitution of the base oil, the viscosity index, the surface topography of the liner and ring, and the friction modifiers used. Novel organic friction modifiers of low molecular mass not only reduce the friction coefficients under mixed / boundary lubrication, but also in the fluid film regime. In addition, the influence of surface roughness on the wettability of surfaces can be significant for both static and dynamic wetting. For this reason, the interaction of the lubricant with the surfaces was also investigated to enable a correlation between the surface properties of the liquid and solid phases and the tribological behavior.
A few Aspects of the Current Understanding of DPF Materials Thermal and Mechanical Properties
(2016)
Bi-continuous porous ceramics for filtration applications possess a particularly complicated microstructure, whereby porosity and solid matter are intermingled. Moreover, they very often display a microcrack network, resulting from the strong anisotropy of the microscopic coefficient of thermal expansion (CTE). Mechanical, thermal, and filtration properties, they all strongly depend on the morphology of both solid matter and porosity, and on the degree of microcracking (also, the microcrack density), which is in its turn tightened to the grain size.
Recent industrial and academic research has enormously progressed in understanding the microstructure-property-performance relationships existing in these complicated materials:
- Using 3D computed tomography (CT) at different resolutions, and several X-ray refraction-based techniques, porosity and pore orientation could be quantitatively evaluated (in the example of cordierite).
- Neutron and X-ray Diffraction has been instrumental to disclose a) the non-linear character of the stress-strain response, and b) the negative CTE of these materials, and its consequences on the materials properties;
- Analytical and numerical models have been elaborated to rationalize these behaviours in terms of microcracking and microstructural features.
Here these results will be reviewed, and a outlook at (some of the) outstanding problems will be given.
About 80 % of all fire fatalities in Germany occur in fires in homes1. UK statistics show that living and bed room fires are more often responsible for fatalities than kitchen fires although kitchen fires occur much more often2. It has been known for some time that modern materials tend to burn differently from older materials and it has been acknowledged that the amount of combustible plastics in homes has increased significantly over the last decades3-7. To investigate the influence of modern furniture and ventilation conditions of fires in homes a series of four large scale tests in two living rooms with adjacent rooms was performed by BAM and the Frankfurt fire service8. Two living rooms, one with older furniture and one with modern furniture were tested twice each. Each test started with the ignition of a paper cushion on an upholstered chair. The influence of modern materials on the fire development was investigated as well as the influence of the ventilation on the fire development. Two tests with closed windows and two tests with open windows were performed. Temperatures were measured in the living rooms and the adjacent rooms, gas compositions were measured in the adjacent rooms and videos were taken in all rooms. The ventilation as well as the different materials influenced the fire development regarding temperatures in the rooms and smoke production and composition significantly. The fire in the living room with modern furniture developed faster than the same setting with older furniture. More ventilation (open window) led to higher temperatures in the rooms and faster fire development as well. Smoke gas composition was measured in the adjacent rooms to assess the positive effect for a person being in the adjacent room and not in the room of fire origin. In all settings an upholstered chair was the first burning item. The modern upholstered chair was investigated in three pre-experiments under different conditions to enhance the understanding of the living room fires. The measured mass losses and derived mass loss rates have been used for numerical modelling of the pre-experiments.
In accident scenarios of transport packages or hypothetical crashes of containers in a storage facility or repository, the materials resistance against dynamic failure of the involved components is a deciding factor for package and container integrity during the handling, transport and storage for each type of radioactive material. For example, different dynamic impact tests on containers and components like lid sealing systems and specimens made of ductile cast iron and shock-absorbing materials are carried out by BAM. In order to perform dynamic impact tests with packages and its parts BAM operates two free-fall drop test facilities with maximum capacities of 200 t and 55 t, and a test bench for guided drop tests. This latter drop test machine enables a clearly specified component loading by a precisely positioned test object or drop weight and has been used recently for numerous investigations. The paper gives an overview of the wide range of experimental testing methods carried out within guided Impact and bending tests. Examples of methodological challenges are presented, especially such experimental analysis of dynamic impact conditions. In addition to known applied methods of dynamic, non-contact displacement measurements like high-speed 3-D surface deformation a recently patented 2-D tracking method is presented. By means of in-situ determination of fracture parameters with relevance to the materials stress intensity factor, the method has been successfully applied for a typical specimen geometry. Also shown are the possibility of detecting in-situ He-leakage rates on laterally impact loaded lid sealing systems as well as a method of acceleration sensor-temperature control under test conditions in the low temperature range.
In accident scenarios of transport packages or hypothetical crashes of containers in a storage facility or repository, the materials resistance against dynamic failure of the involved components is a deciding factor for package and container integrity during the handling, transport and storage for each type of radioactive material. For example, different dynamic impact tests on containers and components like lid sealing systems and specimens made of ductile cast iron and shock-absorbing materials are carried out by BAM. In order to perform dynamic impact tests with packages and its parts BAM operates two free-fall drop test facilities with maximum capacities of 200 t and 55 t, and a test bench for guided drop tests. This latter drop test machine enables a clearly specified component loading by a precisely positioned test object or drop weight and has been used recently for numerous investigations. The paper gives an overview of the wide range of experimental testing methods carried out within guided Impact and bending tests. Examples of methodological challenges are presented, especially such experimental analysis of dynamic impact conditions. In addition to known applied methods of dynamic, non-contact displacement measurements like high-speed 3-D surface deformation a recently patented 2-D tracking method is presented. By means of in-situ determination of fracture parameters with relevance to the materials stress intensity factor, the method has been successfully applied for a typical specimen geometry. Also shown are the possibility of detecting in-situ He-leakage rates on laterally impact loaded lid sealing systems as well as a method of acceleration sensor-temperature control under test conditions in the low temperature range.
Mechanochemistry has become a valuable method for the synthesis of new materials and molecules, with a particular strength for screening and preparing multicomponent crystals. In this work, two novel cocrystals of pyrazinamide (PZA) with pimelic acid (PA) were prepared mechanochemically. Their formation was monitored in real time by in situ synchrotron powder X-ray diffraction. Control over the polymorphic form was obtained through the selective choice of liquid additive via liquid assisted grinding. Slurry experiments and dispersion-corrected density functional theory calculations suggest that Form I is the thermodynamically stable form under ambient conditions. Upon aging, Form II converts to Form I. The stability of Form II upon aging was found to depend strongly on the milling duration, intensity, and material of the milling vessels. Longer or higher energy milling drastically increased the lifetime of the Form II product. For the first time, this work also demonstrates that the choice of milling jar can have a decisive effect on the aging stability of a bulk polymorphic powder. In contrast to material prepared in steel milling vessels, the preparation of Form II in Perspex (PMMA) vessels increased its lifetime 3-fold. These findings offer a new dimension to garnering control over mechanochemical cocrystallization and demonstrate the critical importance of the careful and timely ex situ screening of ball mill grinding reactions. This will be of importance for potential industrial applications of mechanochemical cocrystallization where understanding polymorph longevity is crucial for the development of a robust preparative protocol.