Filtern
Dokumenttyp
- Zeitschriftenartikel (11) (entfernen)
Schlagworte
- Transformation (11) (entfernen)
Organisationseinheit der BAM
With the increase in the awareness of the public in the environmental impact of oil shale utilization, it is of interest to reveal the mobility of potentially toxic trace elements in spent oil shale. Therefore, the Cr and As oxidation state in a representative Jordanian oil shale sample from the El-Lajjoun area were investigated upon different lab-scale furnace treatments. The anaerobic pyrolysis was performed in a retort flushed by nitrogen gas at temperatures in between 600 and 800 °C (pyrolytic oil shale, POS). The aerobic combustion was simply performed in porcelain cups heated in a muffle furnace for 4 h at temperatures in between 700 and 1000 °C (burned oil shale, BOS). The high loss-on-ignition in the BOS samples of up to 370 g kg–1 results from both calcium carbonate and organic carbon degradation. The LOI leads to enrichment in the Cr concentrations from 480 mg kg–1 in the original oil shale up to 675 mg kg–1 in the ≥850 °C BOS samples. Arsenic concentrations were not much elevated beyond that in the average shale standard (13 mg kg–1). Synchrotron-based X-ray absorption near-edge structure (XANES) analysis revealed that within the original oil shale the oxidation states of Cr and As were lower than after its aerobic combustion. Cr(VI) increased from 0% in the untreated or pyrolyzed oil shale up to 60% in the BOS ash combusted at 850 °C, while As(V) increased from 64% in the original oil shale up to 100% in the BOS ash at 700 °C. No Cr was released from original oil shale and POS products by the European compliance leaching test CEN/TC 292 EN 12457-1 (1:2 solid/water ratio, 24 h shaking), whereas leachates from BOS samples showed Cr release in the order of one mmol L–1. The leachable Cr content is dominated by chromate as revealed by catalytic adsorptive stripping voltammetry (CAdSV) which could cause harmful contamination of surface and groundwater in the semiarid environment of Jordan.
Novel martensitic filler materials with specially adjusted martensite start temperatures (Ms) can counteract the cooling specific shrinkage due to expansion effects of the weld metal associated with phase transformations. That can be exploited to create compressive residual stresses in the weld and adjacent areas, i.e. beneficial for increasing fatigue strength. The Ms temperature is shifted via the chemical composition, mainly by the alloying elements nickel and chromium, resulting as well in different retained austenite contents. Investigations were made using different Low Transformation Temperature (LTT) alloys with varying nickel content. The resulting phase transformation temperatures were – for the first time – detected using high energy synchrotron diffraction and Single Sensor Differential Thermal Analysis (SS-DTA). Compared to angle dispersive diffraction, energy dispersive diffraction offers the possibility to measure residual stresses of the martensite and austenite phase parallel fast in one experiment up to depths of 100 µm. The residual stresses show significant distributions dependent on Ms temperature. The effect on the cold cracking behaviour of these alloys was investigated using the Tekken test. Results show that cold cracking can be avoided when appropriate contents of retained austenite are existent.
Controlling the level of mostly detrimental residual stresses already during the welding process would be highly attractive as time and cost consuming post processing may be prevented. Therefore, in this study, the approach using suitable alloy concepts with reduced phase transformation temperatures has been evaluated concerning the interactions between transformation temperature, transformation kinetics and resulting residual stresses. Ideal tools for observing these phenomena in-situ are diffraction techniques. For that purpose, a special setup was developed allowing for localized observation of phase transformation kinetics during a real welding process by energy dispersive synchrotron diffraction (EDXRD). In the present work, this setup was successfully applied for the first time in order to characterize a selection of alloys especially designed for residual stress control. The results demonstrate that in-process observation is highly suitable for characterizing and discussing phase transformation sensitive phenomena like residual stress formation. Furthermore, it was proven that residual stresses can be effectively controlled by means of an adjusted alloy design.
Residual stress engineering in welding becomes more and more prominent as the use of tailored materials, e.g., high-strength steels, calls for maximum utilization of the material properties. As a consequence, residual stresses have to be considered as design criterion. Moreover, it may be utilized to improve the material's performance. Low transformation temperature alloys are a smart approach to control the residual stresses already during the welding process avoiding time-consuming postweld treatments. This paper gives an overview about the progress made in research in this topic with special focus on residual stresses. Basics as well as important developments will be addressed.
Novel martensitic filler materials with specially adjusted martensite start temperatures (Ms) can counteract the cooling specific shrinkage due to expansion effects of the weld metal associated with phase transformations. That can be exploited to create compressive residual stresses in the weld and adjacent areas, i.e. beneficial for increasing fatigue strength. The Ms-temperature is shifted via the chemical composition, mainly by the alloying elements nickel and chromium, resulting as well in different retained austenite contents. Investigations were made using different Low Transformation Temperature (LTT) alloys with varying nickel content. The resulting phase transformation temperatures were — for the first time — detected using high energy synchrotron diffraction and Single Sensor Differential Thermal Analysis (SS-DTA). Compared to angle dispersive diffraction, energy dispersive diffraction offers the possibility to measure residual stresses of the martensite and austenite phase parallel fast in one experiment up to depths of 100 μm. The residual stresses show significant distributions dependent on the Ms-temperature. The effect on the cold cracking behaviour of these alloys was investigated using the Tekken test. Results show that cold cracking can be avoided when appropriate contents of retained austenite are existent.
Crack and fatigue resistance are relevant evaluation criteria for welded joints and are decreased by tensile residual
stresses resulting from the welding and cooling process, while compressive residual stresses can have a positive
influence on the characteristics mentioned. In order to generate compressive residual stresses, a set of post weld
treatment procedures is available, like shot peening, hammering, etc. These procedures have the disadvantage that
they are time and cost extensive and have to be applied after welding. As another point, such technologies can only
produce compressive stresses at the top surface, i.e. can only contribute to the reduction of the risk of cracks initiated
at the surface, like fatigue cracks. A chance to generate compressive stresses over the complete weld joint during the
welding procedure is offered by the so-called Low Transformation Temperature (LTT -) filler wires. Compared to
conventional wires, these materials show lower phase transformation temperatures, which can work against coolingrelated
tensile stresses, resulting from respective shrinkage restraint. In consequence, distinct compressive residual
stresses can be observed within the weld and adjacent areas. The strength of these fillers makes them potentially
applicable to high-strength steel welding. Welds produced with different LTT filler wires have shown different levels
and distributions of the resulting residual stresses depending on the specific transformation temperature. The
transformation temperatures are determined by temperature measurement. Classical X-ray diffraction as well as
diffraction methods using high energy synchrotron radiation have been used for residual stress analysis. By means of
high energy synchrotron diffraction in reflection mode residual stress depth gradients can be determined nondestructively.
The phase selective nature of the diffraction measurements enables the simultaneous determination of
the phase specific residual stresses of all contributing crystalline phases within one experiment. The application of
white beam diffraction implies recording of a multitude of diffraction lines within the energy range of the provided
energy spectrum of the white beam. By this means phase specific residual stress depth distributions up to distances of
150 ìm below the surface can be analysed for steel using the energy dispersive set-up of the HMI-beamline EDDI at
the Bessy site, Berlin, providing an energy range between 20-150 keV. As a side effect quantitative phase analysis can
be carried out using white energy dispersive diffraction e.g. the determination of the content of retained austenite in the
weld.
Low transformation temperature (LTT) alloys allow to control residual stresses already during the welding process. Especially high-strength structural steel applications may benefit from the LTT effect as they are sensitive to residual stresses due to a limited ductility. Within this study, two modified LTT alloys were tested concerning their weldability under varying conditions. Beside the transformation behavior, basic material properties were determined from all weld metal. Hot cracking as well as cold cracking susceptibility was evaluated using specific tests. The materials' capability for residual stress control was characterized by online measurements of the occurring loads during double-sided multipass fillet welding in a special test facility. Varying heat control parameters were found to affect the stress buildup significantly. In the specific case, the results revealed that higher working temperatures may favor lower stress buildup despite the higher overall heat input. Local residual stress measurements using X-ray diffraction support this finding.
We discuss the application of EBSD for the analysis of structural features of magnetite and hematite relevant in the topotactic growth of both phases. The orientation relationships of both phases are investigated using characteristically related sets of Kikuchi patterns, which were collected from topotactically intergrown hematite variants and their parent magnetite crystal grain. We address the hexagonal description of trigonal and cubic phases with respect to crystallographic relationships. The combination of locally resolved EBSD measurements and microstructural investigations thus offers a promising opportunity to evaluate orientation relationships and intergrowth between magnetite and hematite.
Weather conditions affect biocides on exposed outer surfaces on constructions. Contact with water causes hydrolysis and leaching of substances. Ultraviolet radiation may induce photolysis. As a result, a mixture of biocidal active substances and transformation products can be emitted into the environment. In a semi-field study, leaching of the biocidal active substances terbutryn, diuron, octylisothiazolinone, carbendazim, and selected transformation products was observed for two paints containing either a white or a red pigment. Painted test panels were exposed to natural weathering for about 1.5 years. Runoff samples were analyzed during the course of the experiment.
At the end of the study, residues of biocidal active substances and transformation products were determined in sections of the test panels. Emissions of substances were mainly observed during the first few months of the experiments. Increased emissions of transformation products were observed during periods of increased global radiation and subsequent periods with relatively high amounts of driving rain. Different patterns of transformation products were observed, especially for terbutryn, both for paints containing different pigments and in experiments that were started in different periods of the year, as well as during different periods of the experiments.