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The initiation of energetic materials by mechanical stimuli is a critical stage of their functioning, but remains poorly understood. Using atomic force microscopy (AFM) we explore the microscopic initiation behavior of four prototypical energetic materials: 3,4-dinitropyrazole, 𝜖-CL-20, 𝛼-PETN and picric acid. Along with the various chemical structures, these energetic compounds cover a range of application types: a promising melt-cast explosive, the most powerful energetic compound in use, a widespread primary explosive, and a well-established nitroaromatic explosive from the early development of energetics. For the softest materials (picric acid and 3,4-dinitropyrazole), the surfaces were found to behave dynamically, quickly rearranging in response to mechanical deformation. The pit created by nanoscale friction stimulation on the surface of 3,4-dinitropyrazole doubled in volume upon aging for half an hour. Over the same time frame, a similar pit on picric acid surface increased in volume by more than seven-fold. Remarkably, increased humidity was found to reduce the rate of surface rearrangement, potentially offering an origin for the desensitization of energetic materials when wetted. Finally, we identify an inverse correlation between the surface dynamics and mechanical sensitivity of our test energetic compounds. This strongly suggests that surface dynamics influence a material’s ability to dissipate excess energy, acting as a buffer towards mechanical initiation.
The presented study deals with the performing and mechanical testing of single pass hybrid laser-arc welds (HLAW) on 25 mm thick plates made of steel grade S355J2. One of the challenges have to be solved at full penetration HLAW of thick plates is the drop formation occurring due to the disbalances of the forces acting in the keyhole and on the melt pool surface. Such irregularities mostly limit the use of high-power laser beam welding or HLAW of thick-walled constructions. To overcome this problem, an innovative concept of melt pool support based on generating Lorentz forces in the weld pool is used in this work. This method allows to perform high quality welds without sagging even for welding of 25 mm thick plates in flat position at a welding speed of 0.9 m min-1. For the obtain of full penetrated welds a laser beam power of 19 kW was needed. A high V-impact energy of up to 160 J could be achieved at the test temperature of 0 °C. Even at the most critical part in the weld root an impact energy of 60 J in average could be reached. The tensile strength of the weld reaches that of the base material. An introduce of the HLAW process with electromagnetic support of the melt pool in the industrial practice is an efficient alternative to the time- and cost-intensive arc-based multi-layer welding techniques which are established nowadays for joining of thick-walled constructions.