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Transport casks for radioactive materials have to withstand the 9 m drop test, 1 m puncture drop test and dynamic crush test with regard to the mechanical requirements according to the IAEA regulations. The safety assessment of the package can be carried out on the basis of experimental investigations with prototypes or models of appropriate scale, calculations, by reference to previous satisfactory safety demonstrations of a sufficiently similar nature or a combination of these methods. Computational methods are increasingly used for the assessment of mechanical test scenarios. However, it must be guaranteed that the calculation methods provide reliable results. Important quality assurance measures at BAM are given concerning the preparation, run and evaluation of a numerical analysis with reference to the appropriate guidelines.
Hence, a successful application of the finite element method requires a suitable mesh. An analysis of the 1 m puncture drop test using successively refined finite element meshes was performed to find an acceptable mesh size and to study the mesh convergence using explicit dynamic finite element codes. The finite element model of the cask structure and the puncture bar is described. At the beginning a coarse mesh was created. Then this mesh was refined in two steps. In each step the size of the elements was bisected. The deformation of the mesh and the stresses were evaluated dependent on the mesh size. Finally, the results were extrapolated to an infinite fine mesh or the continuous body, respectively. The uncertainty of the numerical solution due to the discretization of the continuous problem is given. A safety factor is discussed to account for the uncertainty. The calculation results are compared with experimental data from a puncture drop test with a half-scale model of a cylindrical cask.
This paper supports the convergence studies of the Task Group on Computational Modeling for Explicit Dynamics reporting to the ASME BPV Code Working Group on Design Methodology.
In the approval procedure of transport packages for radioactive materials, the competent authority mechanical and thermal safety assessment is carried out in Germany by BAM Federal Institute for Materials Research and Testing.
The combination of experimental investigations and numerical calculations in conjunction with materials and components testing is the basis of the safety assessment concept of the BAM.
Among other mechanical test scenarios a 1 meter drop test onto a steel bar has to be considered for hypothetical accident conditions of Type B packages according to IAEA regulations.
Within the approval procedure for the new German package design of the HLW cask CASTOR® HAW 28M, designed by GNS Gesellschaft für Nuklear-Service Germany, a puncture drop test was performed with a half-scale model of the cask at -40°C.
For independent assessment and to control the safety analysis presented by applicant, BAM developed a complex finite element model for a dynamical ABAQUS/ExplicitTM analysis. This paper describes in detail the use of the finite element (FE) method for modeling the puncture drop test within an actual assessment strategy.
At first investigations of the behaviour of the steel bar are carried out. Different friction coefficients and the material law of the bar are analysed by using a 'rigid-body' approximation for the cask body.
In the next step a more detailed FE model with a more realistic material definition for the cask body is developed. Strain verification is possible by results of the strain gauges located at the relevant points of the cask model. The influence of the finite element meshing is described.
Finally, the verified FE half-scale model is expanded to full-scale dimension. Scaling effects are analysed. The model is used for safety assessment of the package to be approved.
Harmonized and interoperable national Quality Infrastructure (QI) systems are essential for fostering cooperation, promoting mutual trust, and facilitating trade. The true potential of the QI is realized when its elements and actors are seamlessly integrated into a cohesive digital QI ecosystem. Recent developments towards industrial international data spaces enable such an ecosystem but require the integration of QI principles. Recognizing the lack of such a platform, Quality-X aims at setting the stage for the implementation of a QI ecosystem in international data spaces (IDS), GAIA-X and related German and European projects dedicated to secure data sharing. Quality-X is not about the construction of a platform; it is the creation of an inclusive QI ecosystem with harmonized interfaces. Instead of imposing rigid data structures, it prioritizes interoperability. Through the utilization of Decentralized Identifiers (DIDs), Verifiable Credentials, and Identity Hubs, Quality-X seeks seamless interactions across diverse service provider systems.
This white paper introduces the concept and vision of Quality-X and discusses the general prerequisites for integrating QI processes within data spaces. Further on, we introduce existing testbeds, which will serve as an experimental proving ground for exploring various use cases related to the implementation of the vision of a QI-Digital.
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Harmonisierte und interoperable nationale Qualitätsinfrastrukturen (QI) sind für die Förderung der Zusammenarbeit, des gegenseitigen Vertrauens und der Erleichterung des Handels unerlässlich. Das wahre Potenzial der QI kommt zum Tragen, wenn ihre Elemente und Akteure nahtlos in ein kohärentes digitales QI-Ökosystem integriert werden. Die jüngsten Entwicklungen hin zu industriellen internationalen Datenräumen ermöglichen ein solches Ökosystem, erfordern jedoch die Integration von QI-Prinzipien. Angesichts des Fehlens einer solchen Plattform zielt Quality-X darauf ab, die Voraussetzungen für die Umsetzung eines QI-Ökosystems in internationalen Datenräumen (IDS), GAIA-X und verwandten deutschen und europäischen Projekten zum sicheren Datenaustausch zu schaffen. Bei Quality-X geht es nicht um den Aufbau einer Plattform, sondern um die Schaffung eines umfassenden QI-Ökosystems mit harmonisierten Schnittstellen. Anstatt starre Datenstrukturen aufzuerlegen, steht die Interoperabilität im Vordergrund. Durch die Verwendung von dezentralen Identifikatoren (DIDs), überprüfbaren Berechtigungsnachweisen und Identitäts-Hubs strebt Quality-X eine nahtlose Interaktion zwischen verschiedenen Systemen von Dienstleistern an.
Dieses Whitepaper stellt das Konzept und die Vision von Quality-X vor und erörtert die allgemeinen Voraussetzungen für die Integration von QI-Prozessen in Datenräumen. Darüber hinaus stellen wir bestehende Testbeds vor, die als experimentelles Versuchsfeld für die Erforschung verschiedener Anwendungsfälle im Zusammenhang mit der Umsetzung der Vision einer QI-Digital dienen sollen.
A new calibration machine according to the
requirements given by ISO 14577-3 [1] was described in [2].
The results of the verification are reported in this paper. It is
shown that the calibration machine can be used as a national
standard for the materials parameter of the instrumented
indentation test.