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Die drei Beispiele zerstörungsfreier Prüfungen an Spannbetonbrücken zeigen unterschiedliche Problemstellungen und deren Lösung mit unterschiedlichen Ansätzen.
Allen drei Beispielen gemeinsam ist die Verwendung kommerzieller Geräte. Diese werden von verschiedenen Anbietern bereitgestellt. Eine weitere Gemeinsamkeit ist, dass die Grundgeräte durch zusätzliche Maßnahmen ergänzt. Erst dann ist der gewünschte Untersuchungserfolg sicher gestellt.
Im ersten Beispiel wurde die vom Auftraggeber geforderte Präzision dadurch erreicht, dass systematische Voruntersuchungen stattfanden. Die Übertragung der Lokalisierung direkt auf die Betonoberfläche stellte sicher, dass keinen Informationsverluste an die nachfolgenden Aufgaben auftraten.
Das zweite Beispiel zeigt den Nutzen von Automatisierung und Kombination von Verfahren. Damit können dem Auftraggeber die notwendigen Angaben über Einbauteile mit großer Detaitreue und leicht verständlicher Visualisierung aufbereitet werden. Der abschließende Bericht zeigt, wie vorhandene Auswertungen sinnvoll durch noch in der Forschung befindliche Ansätze bereichert werden.
Insgesamt ist die zerstörungsfreie Prüfung in der Lage, an Brücken preisrelevante Fragestellungen zu lösen. Voraussetzung hierfür ist eine sorgfältig geplante Vorgehensweise und ein sicheres Verständnis der Grundlage der eingesetzten Geräte und Auswertungsschritte.
Beim Einsatz von Ultraschallecho-Methoden in der zerstörungsfreien Prüfung im Bauwesen stellt die Untersuchung von Spannbetonkonstruktionen eine der anspruchsvollsten Aufgaben für Wissenschaft und Technik dar. Das inhomogene Gefüge aus Beton, schlaffer Bewehrung und – aus Hüllrohr, Spannlitzen und Verpressmörtel bestehenden – Spanngliedern erfordert eine Optimierung von Messtechnik und Auswertesoftware, um verwertbare Aussagen zum Verpresszustand der Hüllrohre zu erhalten. Der vorliegende Beitrag beschreibt die Grundlagen der bildgebenden Darstellung von US-Echo-Daten, die Untersuchung und Datenauswertung an Probekörpern sowie ein Fallbeispiel aus der Praxis. Dabei erweist sich insbesondere die Phasenauswertung zur qualitativen Unterscheidung von Reflektoren als nützlich. Das Prinzip wird erläutert, und es werden Teile eines interaktiven, auf der SAFT-Methode basierenden Softwarepakets vorgestellt. Mit dieser Software können die großflächig gewonnenen Ultraschalldaten auf herkömmlichen PCs oder mobilen Computern zu zwei- und dreidimensionalen Rekonstruktionen berechnet, analysiert und visualisiert werden. Ausgewertet wurden Daten, die mit automatisierten Messsystemen an kleinformatigen Laborprobekörpern und großen Testwänden gewonnen wurden. Im Rahmen der praktischen Anwendung konnten unter Verwendung der vorgestellten Verfahren an einem Spannglied die Lage eines Hüllrohrverstopfers lokalisiert und die Ausdehnung der Blockadestelle eingegrenzt werden.----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Investigation of prestressed concrete using the imaging ultrasonic echo method Application of phase evaluation for the distinction of reflectors: The application of ultrasound methods for the non-destructive assessment of pre-stressed concrete members is one of the biggest challenges in the field of non-destructive testing in civil engineering. The inhomogeneous composition of concrete, reinforcement and tendons, which itself consist of ducts, steel wires and grouting material, requires an optimisation of measuring technique and analysis software to gain reliable information about the grouting condition of the ducts. This article describes the fundamentals of the visualisation of ultrasound echo data, the investigation and data analysis at specimen and a case study. Here especially the phase evaluation proves to be very useful for the distinction of reflectors. The basic principle is explained and parts of an interactive software module, which is based on the SAFT method, is presented. With this software it is possible to calculate, analyse and visualise 2D and 3D reconstructions of large ultrasound data sets with conventional PCs or mobile computers. Data has been analysed, which were recorded with automatic measurement systems at small scale laboratory specimens and a large scale testing wall. In the frame of the practical application it was possible to localise the position and extent of a blockade within a duct.
Grouting defects, e.g. in post-tensioned structures or piped anchors may be identified by ultrasonic imaging. Since several years experiences are carried out with false color displayed phase values, which enable distinct localization of ungrouted regions.
In this contribution we report on progress in localizing grouting defects in tendon ducts, when they are only partly grouted and the unfilled part is not orientated into the direction of the measuring surface. This is frequently the case e.g. for box girder structures.
Düring the project specimens containing different types of grouting faults are investigated in Order to optimize measuring and evaluation techniques. A handheld linear array System (commercially available) is applied for fast 2D-measurement and subsequent phase sensitive 3D-imaging (new Software development).
In a large concrete wall specimen tendon ducts and real prestressing Systems containing grouting defects were built in. The ducts are partly covered by non prestressed reinforcement bars in order to investigate its disturbing influence. These included objects were investigated afterwards with the described methods. We report on large area measuring results, which were partly verified by y-radiography. In the frame of practical application results of measuring the position and extend of a blockade within a posttensioned structure are presen ted.
The CCS technique involves the compression of emission gasses in deep geological layers. To guarantee the safety of the site, CO2-corrosion of the injection pipe steels has to be given special attention when engineering CCS-sites. To get to know the corrosion behaviour samples of the heat treated steel 1.72252CrMo4, used for casing, and the stainless injection-pipe steel 1.4034 X46Cr13 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CC 2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. The isothermal corrosion behaviour obtained by mass gain of the steels in the gas phase, the liquid phase and the intermediate phase gives surface corrosion rates around 0.1 to 0.8 mm/year at ambient pressure and much lower about 0.02 to 0.2 mm/year at 100 bar where the CO 2 is in its supercritical state. Severe pit corrosion with pit heights around 4.5 mm are only located on the 42CrMo4 steel. Main phase of the continuous complicated multi-layered carbonate/oxide structure is siderite FeCO 3 in both types of steel.
Dealing with first corrosion screening experiments to predict the reliability and safety of Germanys first Carbon Capture and Storage site in the northern Bassin of Germany, northwest of the Capital Berlin, laboratory experiments have been established to simulate the particular conditions at T=60 °C, highly saline aquifer water similar to 'Stuttgart Aquifer', but only at ambient pressure. With mounting 2 independent full 2-grade titanium autoclave systems (running up to 250 bar and 300 °C) pressures up to p=100 bar are possible. In 2010 a specific corrosion chamber of 2-grade titanium working up to 100 °C, flowing aqui fer water with different gas mixtures was designed to fit to a high cycle fatigue testing machine. Long term fatigue experiments simulating fatigue crack growth under corrosive environments will soon start. These experiments may not only help engineering a CCS site, but results can be used to improve the maintenance of geothermal energy production sites, especially moved parts such as pumps and shafts.
Information about an existing structure can be collected at certain costs to evaluate the reliability and condition as realistically as necessary. This information can be relevant or irrelevant, true or biased, precise or imprecise. The incorporation of relevant and quality-assessed measured information into reliability reassessment offers the chance to extend remaining lifetimes and support decision making about optimal actions or maintenance strategies. This paper shows recent developments in a national research project that aims to produce a guideline on the NDT-based, structure-specific modification of partial safety factors. The general methodology, results from recalculations according to the Eurocodes and metrologically solvable testing tasks relevant in the recalculation of the concrete bridges are shown and compared with the non-destructive testing methods applicable to concrete bridges. A case study is used to demonstrate that as-built drawings, in this case of the positions of tendons and shear reinforcement, can be verified using the radar method.
Recently, non-destructive testing in civil engineering (NDT-CE), in particular of concrete components, has successfully mastered the leap from research to practice. Several methods have been established for field inspections to determine the concrete cover of reinforcement or to estimate the compressive strength as well as other parameters related to the concrete material. In addition, the application of nondestructive testing is indispensable, if information about the inner structure - such as the location of rebars and tendon ducts or the damage-related condition assessment to detect grouting defects, honeycombs, delamination, or corrosion - is required. Besides the selection of a suitable NDT method and an appropriate inspection system, the reliability of the results depends largely on the person who applies the non-destructive inspection technique and evaluates the inspection results. To ensure a high quality of non-destructive concrete evaluation as well as to keep the uncertainty caused by the inspection personnel to a minimum, structured, consistent and regulated theoretical as well as practical training of inspection personnel is essential. To close this gap, the subcommittee of education (UA-A) within the committee for NDT-CE of the German Society for Nondestructive Testing (DGZfP) has been reactivated in 2018 to establish uniform training standards for nondestructive concrete inspections in the long term. The subcommittee consists of scientists, practitioners, authorities, and clients. So far, the national standard DIN 4871 “Non-destructive testing - Qualification and Certification of NDT personnel in Civil Engineering (NDT-CE)” was developed and is currently under review. This standard considers the civil-industry-specifics, for example, that standards for NDT of concrete, as well as related product standards with a few exceptions, still do not exist at the moment. Within this presentation, the concept, the connection to ISO 9712 and other standards as well as an overview of the developed German standard DIN 4871 will be presented.
Recently, non-destructive testing in civil engineering (NDT-CE), in particular of concrete components, has successfully mastered the leap from research to practice. Several methods have been established for field inspections to determine the concrete cover of reinforcement or to estimate the compressive strength as well as other parameters related to the concrete material. In addition, the application of non-destructive testing is indispensable, if information about the inner structure - such as the location of rebars and tendon ducts or the damage-related condition assessment to detect grouting defects, honeycombs, delamination, or corrosion - is required. Besides the selection of a suitable NDT method and an appropriate inspection system, the reliability of the results depends largely on the person who applies the non-destructive inspection technique and evaluates the inspection results. To ensure a high quality of non-destructive concrete evaluation as well as to keep the uncertainty caused by the inspection personnel to a minimum, structured, consistent, and regulated theoretical as well as practical training of inspection personnel is essential. To close this gap, the subcommittee of education and training (UA-A) within the committee for NDT-CE of the German Society for Non-Destructive Testing (DGZfP) has been reactivated in 2018 to establish uniform training standards for non-destructive concrete inspections in the long term. The subcommittee consists of scientists, practitioners, authorities, and clients. So far, the national standard DIN 4871 “Non-destructive testing - Qualification of NDT personnel in Civil Engineering (NDT-CE)” was developed. This standard considers the civil-industry-specifics, for example, that standards for NDT of concrete, as well as related product standards with a few exceptions, still do not exist at the moment. Within this presentation, the concept, the connection to ISO 9712 and other standards as well as an overview of the recently developed German standard DIN 4871 will be presented.