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Eingeladener Vortrag
- nein (6)
Sol-Gel-Aluminiumoxidschichten für den Oxidationsschutz von Hochtemperaturlegierungen, Teil 2
(2009)
Sol-Gel-Aluminiumoxidschichten für den Oxidationsschutz von Hochtemperaturlegierungen, Teil 1
(2009)
Alumosols in combination with well dispersed corundum were successfully used to form up to 2.5 ìm thick coatings on the Ni-base alloy SC16. These coatings withstood heat treatments at 700 °C in a water vapour containing atmosphere. The heat treatment caused formation of delta-alumina in the coating and diffusion of chromium and titanium into the coating.
A new method of preparing concentrated alumo-sols, the hydrolysis of Al-tri-sec-butylate in acidic aqueous media at 85°C, was studied in detail by varying the H2O/Al- and NO3 -/Al-ratios in wide ranges. The components of the sols were characterized by 27Al NMR spectroscopy. The pH-value depends on both the chosen H2O/Al- and NO3 -/Al-ratio and on the aging time of the sols and reflects the composition of the sols. Al13 polycations were detected in sols with a pH-value between 3.0 and 3.7. As a new result its presence was shown by NMR below 3.4. The Al13 content of the sols increased with pH and the maximum fraction of Al13 polycations was detected in the sol with the highest pH (3.7). Nearly 65% of the entire aluminium content of this solution is bound in the Al13 polycations. Hence, a new synthetic method for the preparation of Al13 ions containing sols was developed.
Aging studies of the sols showed, that the Al13 polycations were more stable in solutions with higher pH-value. Al13 polycations were detected after an aging time of four months only in sols with a pH-value of 3.7. Tempering the aged sols at 40° to 80°C caused formation of Al13 and also of Al30 polycations.
Purpose – This purpose of this paper is to report about the temperature distribution in metal and ceramic powder beds during 3D printing. The differing powders are thoroughly characterized in terms of thermal conductivity, thermal diffusivity, emissivity spectra and density.
Design/methodology/approach – The temperature distribution was measured in a 3D printing appliance (Prometal R1) with the help of thin thermocouples (0.25 mm diameter) and thermographic imaging. Temperatures at the powder bed surface as well as at differing powder bed depths were determined. The thermal conductivity, thermal diffusivity and emissivity spectra of the powders were measured as well. Numerical simulation was used to verify the measured temperatures.
Findings – The ceramic powder heated up and cooled down more quickly. This finding corresponds well with numerical simulations based on measured values for thermal conductivity and thermal diffusivity as well as emissivity spectra. An observed color change at the metal powder has only little effect on emissivity in the relevant wavelength region.
Research limitations/implications – It was found that thermocouple-based temperature measurements at the powder bed surface are difficult and these results should be considered with caution.
Practical implications – The results give practitioners valuable information about the transient temperature evolution for two widely used but differing powder systems (metal, ceramic). The paramount importance of powder bed porosity for thermal conductivity was verified. Already small differences in thermal conductivity, thermal diffusivity and hence volumetric heat capacity lead to marked differences in the transient temperature evolution.
Originality/value – The paper combines several techniques such as temperature measurements, spectral emissivity measurements, measurements of thermal conductivity and diffusivity and density measurements. The obtained results are put into a numerical model to check the obtained temperature data and the other measured values for consistency. This approach illustrates that determinations of surface temperatures of the powder beds are difficult.
Open cell rigid foams made from polyurethane (PU) are frequently used in ceramic processing for preparation of porous ceramics by the so-called replica technique. This work presents data regarding the PU burnout, shrinkage characteristics as well as the morphology of the ceramic coated PU sponges during heating up. Shrinkage of the ceramic coated PU sponges closely follows the mass loss due to PU decomposition. Two temperatures (i) 267 °C and (ii) 380 °C were identified at which PU decomposition reaches local maxima. Shrinkage measurements on ceramic coated PU sponges reveal that both PU decomposition stages lead to similar extends of shrinkage in the ceramic coated PU sponge. Differential thermal analysis (DTA) showed that the two decomposition related temperatures (267 and 380 °C) differ concerning the energy release. While the low-temperature signal is endothermic, an exothermic signal was detected at 380 °C. The morphology of the ceramic coated PU sponges was investigated with scanning electron microscopy (SEM) which gave insight into the formation of hollow ceramic struts-a well known feature of ceramics being prepared by the replica technique.
Modified Yoldas sols can be used to prepare crack-free well adherent layers on different substrate materials such as sodalime glass, corundum and metal (IN-718). These layers having thicknesses of 0.6 µm are strain tolerant and withstand thermal cycling between 810 °C and room temperature. Introducing alpha-Al2O3 filler particles into modified Yoldas sols allows the preparation of thicker layers of 1.6 µm, which as well can be thermally cycled without noticeable delaminations. Chemical bonding seems to be the predominant layer bonding mechanism.
Influence of polyvinylpyrrolidone (PVP) on alumina sols prepared by a modified Yoldas procedure
(2008)
Al13 polycations containing alumina sols, prepared by a modified Yoldas procedure were mixed with polyvinylpyrrolidone (PVP). Although Al speciation in freshly prepared sols was not affected by PVP addition the decay rate of Al13 polycations was slightly decreased in PVP-containing sols. PVP does not show any influence on particle size and particle growth. The influence of PVP addition on viscosity and flow behavior of modified Yoldas sols depends on their solids content and NO3-/Al molar ratio.