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Organisationseinheit der BAM
AZ31 Mg alloy sheet was welded using a gas-tungsten arc (GTA) process over inserts containing 2.3-9.3 wt.% Al. The welded specimens were susceptible to SCC in distilled water, with susceptibility increasing with decreasing weld metal Al (or β particle) concentration. Primary stress corrosion cracks initiated at the weld metal-HAZ interface by stress-assisted localised dissolution and propagated through the weld and base metals by transgranular and intergranular H-assisted fracture (TG-HAF and IG-HAF) respectively. The IG fracture mode may be intrinsic to the texture imparted upon the base metal by rolling. The increase in SCC susceptibility with decreasing weld metal Al concentration is contrary to the purported roles of β particles in promoting localised corrosion and as crack nucleation sites, but corresponds with increases in weld - base metal galvanic current density and weld metal localised corrosion susceptibility.
The degradation behaviour of an Mg-1Ca alloy is investigated in vitro to figure out the possibilities of influencing the degradation behaviour of such an alloy by applying heat treatment as well as the use of a coating system based on plasma-chemical oxidation. It is shown that an optimised solution annealing (T4-heat treatment) can reduce the degradation rate while an additional ageing between 240 and 300 °C (T6-heat treatment) increases it. A coating generated by plasma-chemical oxidation reduces the degradation rate in the immersion test. Its effect is depending on the former heat treatment of the Mg-1Ca alloy as well as on the parameter during plasma-chemical oxidation.
Die Magnesiumlegierung Mg-Cal besitzt als potentielles bioabsorbierbares Implantatmaterial die Möglichkeit, vollständig vom menschlichen Körper absorbiert zu werden. Die mechanischen Kennwerte dieser Legierung liegen im Bereich des menschlichen Knochens und beide Legierungselemente (Mg, Ca) sind essentielle Spurenelemente im menschlichen Organismus.
Der limitierende Faktor für den Einsatz ist die hohe Degradationsrate dieser Legierung. Um die Degradationsgeschwindigkeit zu verringern, wurden zwei Beschichtungssysteme auf Grundlage der Plasmachemischen Oxidation (PCO) und organischer Beschichtung erzeugt und untersucht. Das Korrosionsverhalten dieser Schichtsysteme wurde dabei mit dem Elektrochemischen Rauschen analysiert. Zusätzlich wurde der Einfluss von Wasserstoffentwicklung und eines ansteigenden pHWert auf die Zelltoxizität untersucht. Die Ergebnisse zeigen, dass eine Kombination von beiden Schichtsystemen zu einem viel versprechenden Degradationsverhalten führt.
As bio-absorbable implant material the magnesium alloy Mg-1Ca is able to degrade in-vivo. The mechanical properties of this alloy are similar to those of human bone; both Mg and Ca are essential elements in human body. The main problem is the high corrosion rate of this alloy. Two coating systems based on plasma-chemical oxidation and an organic dip coating are applied onto MgCa1.0 magnesium alloy in order to slow down the corrosion rate. The corrosion behaviour of the coated alloys was investigated with electrochemical noise measurements. The influence of hydrogen evolution and increasing pH-value on the cytotoxicity was examined. The results of these investigations suggest that a combination of both coating systems leads to promising degradation properties.
Development of anti-corrosive pigments for diverse coating systems is both time-consuming and costly, due to the necessary climatic testing, such as testing under salt spray exposure. To accelerate work on a new zinc-free pígment with improved protection, modern, electrochemical investigation methods have been used successfully and verified using traditional tests.
The development of anti-corrosive pigments for the most diverse coating Systems is extremely time consuming and expensive, owing to the necessary climatic testing, such as testing under salt spray exposure. To accelerate work on a new zinc-free pigment with improved protection, modern, electrochemical investigation methods have been used successfully and verified using traditional tests.
The development of organic coatings for corrosion protection is an elaborate process with a multitude of often interminable investigations and tests of protection properties. Electrochemical methods support the processes of development to a great extent and help to understand mechanisms of action and failure. They are usually carried out on applied coating systems with a completed formulation. An examination possibility is presented in this publication that enables the characterization of waterbased coatings with different formulation variations in the liquid (aqueous) state with the aid of electrochemical noise technique. Thus, selection of binders, pigments, and other additives is supported essentially and made more efficient in a very early Phase of formulation development. The paper shows that a unique insight into the dynamic processes of a metal in contact with an aqueous coating dispersion is possible using the example of the development of zinc-free corrosion-inhibiting pigments for waterbased coatings. In addition, it is presented in which way the results correlate with the performance of applied coatings.
Elektrochemisches Rauschen von unlegiertem Stahl in wasserbasierten Bindemittel-Pigment-Gemischen
(2017)
Die Entwicklung von Beschichtungen für den Korrosionsschutz ist ein aufwändiger Prozess mit einer Vielzahl von oftmals langwierigen Untersuchungen und Prüfungen der Schutzeigenschaften.
Elektrochemische Methoden unterstützen die Entwicklungsprozesse in hohem Maße und helfen beim Verstehen von Wirk- und Schadensmechanismen. Sie werden meistens an fertig formulierten und applizierten Beschichtungssystemen vorgenommen. Es wird eine Untersuchungsmöglichkeit vorgestellt, bei der sich wasserbasierte Beschichtungsstoffe in unterschiedlichen Formulierungsvarianten bereits im flüssigen Zustand mit Hilfe des elektrochemischen Rauschens charakterisieren lassen. Damit ist es möglich, bereits in einer sehr frühen Phase der Formulierungsentwicklung die Auswahl von Bindemitteln, Pigmenten und weiteren Zusatzstoffen entscheidend zu unterstützen und effizienter zu gestalten. Am Beispiel der Entwicklung von zinkfreien Korrosionsschutzpigmenten für wasserbasierte Beschichtungen
wird gezeigt, dass ein einzigartiger Einblick in die dynamischen Prozesse bei Kontakt eines Metalls mit der wässrigen Beschichtungsdispersion möglich ist und wie dies mit der Performance der Beschichtungen korreliert.
An important possibility to improve the corrosion behaviour of magnesium alloys is the application of protective coatings. The quality of such coatings depends mainly on the pretreatment and the exposure conditions after pretreatment. Since magnesium surfaces change much faster under atmospheric conditions than those of almost any other technical material, it is necessary to pay special attention to this particular feature. The activity of acid-pickled surfaces of the magnesium alloys AZ31 and AZ91 in dependence on the exposure time and the humidity conditions was investigated with electrochemical noise (EN) measurements. In addition to pickling, plasma chemical vapour deposition processes open new possibilities for an economical, as well as ecologically quite safe, pretreatment. The results of EN investigations after acid pickling as well as specific plasma oxidation treatments of the two magnesium alloys after exposure to air with different humidities are presented.