Engineering Activated Carbon via Chemical Vapor Deposition for High-Performance Core-Shell Carbon Anodes in Sodium-Ion Batteries

  • Rising demand for sustainable energy storage has renewed interest in sodium-ion batteries (SIBs) as alternative to lithium-ion batteries. Although hard carbon and related materials are common SIB-anodes, the correlation between its structure and ion storage mechanism remains unclear.[1] As shown recently, the pore design is essential to block the formation of excessive solid electrolyte interphase (SEI) and allows the formation of pseudo-metallic clusters inside the pores.[2,3] Adjusting the diameter of the pore entrance, enables a reversible low-potential plateau (< 0.1 V), which significantly enhances the capacity (potentially up to 450-500 mAh/g) compared to graphite (Qtheo = 372 mAh/g) in Li-ion batteries.[2] Activated carbon (AC) is a low-cost material with abundant micropores and high surface area, making it a promising anode candidate for SIBs. However, its performance is often hindered by structural disorder and excessive SEI-formation. Hence, mitigating active-species loss isRising demand for sustainable energy storage has renewed interest in sodium-ion batteries (SIBs) as alternative to lithium-ion batteries. Although hard carbon and related materials are common SIB-anodes, the correlation between its structure and ion storage mechanism remains unclear.[1] As shown recently, the pore design is essential to block the formation of excessive solid electrolyte interphase (SEI) and allows the formation of pseudo-metallic clusters inside the pores.[2,3] Adjusting the diameter of the pore entrance, enables a reversible low-potential plateau (< 0.1 V), which significantly enhances the capacity (potentially up to 450-500 mAh/g) compared to graphite (Qtheo = 372 mAh/g) in Li-ion batteries.[2] Activated carbon (AC) is a low-cost material with abundant micropores and high surface area, making it a promising anode candidate for SIBs. However, its performance is often hindered by structural disorder and excessive SEI-formation. Hence, mitigating active-species loss is essential to achieve high specific capacities (> 300 mAh g-1).[3] The aim herein was to investigate the relationship between the properties of the AC and the CVD-conditions required to achieve an efficient SIB-anode. This study introduces an optimized chemical vapor deposition (CVD) method to modify various, highly porous commercial ACs aiming towards core-shell carbons, consisting of a porous core and a non-graphitic CVD-shell.[3] The ACs were treated via CVD and characterized using a range of techniques including gas physisorption, small-angle x-ray scattering and X-ray diffraction. The electrochemical properties of the different materials, prior and after CVD-coating, were analysed in half cells vs. Na-metal. After coating, gas physisorption confirmed a significantly lower surface area for the materials. Depending on the porosity of the material, a longer CVD-time was necessary to fully coat the particles. The successful formation of core-shell carbons enables separation of the storage mechanism from SEI-formation. The CVD-process enables precise control over the microstructure of the carbon material, allowing to enhance the reversible Na-storage capacity, e.g., from 107 mAh g-1 to 353 mAh g-1 while significantly reducing initial Coulombic losses by 73%. The greatly increased low-potential capacity verifies the formation of an electrolyte-tight CVD shell enabling Na-storage in the porosity of the core. The established link between porosity, CVD-parameters, and performance guides optimization for future materials.zeige mehrzeige weniger

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Autor*innen:Alain CernyORCiD
Koautor*innen:Johannes Kühn, Paul Alexander AppelORCiD, Tom Boenke, Thomas Abendroth, Holger Althues, Jonas Krug von NiddaORCiD, Stefan Kaskel, Tim-Patrick FellingerORCiD
Dokumenttyp:Posterpräsentation
Veröffentlichungsform:Präsentation
Sprache:Englisch
Jahr der Erstveröffentlichung:2026
Organisationseinheit der BAM:3 Gefahrgutumschließungen; Energiespeicher
3 Gefahrgutumschließungen; Energiespeicher / 3.6 Elektrochemische Energiematerialien
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Angewandte Physik
Freie Schlagwörter:Carbon; Chemical Vapour Deposition; Sodium-Ion Battery
Themenfelder/Aktivitätsfelder der BAM:Energie
Energie / Elektrische Energiespeicher und -umwandlung
Veranstaltung:Batterieforum 2026
Veranstaltungsort:Berlin, Germany
Beginndatum der Veranstaltung:20.01.2026
Enddatum der Veranstaltung:23.01.2026
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:13.02.2026
Referierte Publikation:Nein
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