Towards sustainable solution-driven recycling of gypsum
- Gypsum (CaSO₄·2H₂O) is a crucial mineral across sectors such as construction, agriculture, and biomedicine. Despite its potentially full recyclability, a shortage looms due to limited mining in Europe and decreasing production of flue gas desulfurization (FGD) gypsum, a byproduct of coal power plants. With current EU consumption at 24 MT/a (17 MT mined, 7 MT FGD), a deficit of 10-35 MT/a is projected by the 2030s as CaSO₄ becomes a critical raw material [1]. Meanwhile, substantial CaSO₄ waste is produced in various industries (e.g., phosphogypsum, red gypsum), but its recycling remains limited (10% in Germany, 5% in the EU) due to contamination and separation challenges.
This contribution introduces a sustainable, efficient wet-chemical method for converting gypsum to bassanite (CaSO₄·0.5H₂O), and thus recycling gypsum, under mild conditions (T < 100 °C) using reusable high-salinity aqueous solutions (brines with c[NaCl] > 4 M) [2]. The optimal conversion conditions (T > 80°C,Gypsum (CaSO₄·2H₂O) is a crucial mineral across sectors such as construction, agriculture, and biomedicine. Despite its potentially full recyclability, a shortage looms due to limited mining in Europe and decreasing production of flue gas desulfurization (FGD) gypsum, a byproduct of coal power plants. With current EU consumption at 24 MT/a (17 MT mined, 7 MT FGD), a deficit of 10-35 MT/a is projected by the 2030s as CaSO₄ becomes a critical raw material [1]. Meanwhile, substantial CaSO₄ waste is produced in various industries (e.g., phosphogypsum, red gypsum), but its recycling remains limited (10% in Germany, 5% in the EU) due to contamination and separation challenges.
This contribution introduces a sustainable, efficient wet-chemical method for converting gypsum to bassanite (CaSO₄·0.5H₂O), and thus recycling gypsum, under mild conditions (T < 100 °C) using reusable high-salinity aqueous solutions (brines with c[NaCl] > 4 M) [2]. The optimal conversion conditions (T > 80°C, c[NaCl] > 4 M) enable rapid (<5 min) and reversible transformation (Fig. 1). Upon cooling, gypsum re-forms, offering a temperature-dependent control over phase transition. Unlike conventional thermal dehydration (150-200 °C), this approach promotes the dissolution of gypsum, allowing contaminants to be separated via selective precipitation or adsorption. Additionally, the wet-chemical process facilitates the physical removal of impurities from gypsum matrices, making it advantageous for recycling gypsum waste from sources such as demolition or urban mining, where it is often mixed with other materials.
Our approach presents a sustainable pathway for recovering high-purity bassanite from contaminated gypsum waste, aligning with EU goals for resource conservation and waste reduction.…


| Autor*innen: | Tomasz Stawski |
|---|---|
| Koautor*innen: | Alexander Van Driessche, Matthias Kellermeier |
| Dokumenttyp: | Vortrag |
| Veröffentlichungsform: | Präsentation |
| Sprache: | Englisch |
| Jahr der Erstveröffentlichung: | 2025 |
| Organisationseinheit der BAM: | 6 Materialchemie |
| 6 Materialchemie / 6.3 Strukturanalytik | |
| DDC-Klassifikation: | Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten |
| Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Sanitär- und Kommunaltechnik; Umwelttechnik | |
| Freie Schlagwörter: | Calcium sulfate; Gypsum; Recycling |
| Themenfelder/Aktivitätsfelder der BAM: | Material |
| Material / Materialdesign | |
| Umwelt | |
| Umwelt / Circular Economy | |
| Veranstaltung: | MaterialsWeek 2025 |
| Veranstaltungsort: | Frankfurt am Main, Germany |
| Beginndatum der Veranstaltung: | 02.04.2025 |
| Enddatum der Veranstaltung: | 04.04.2025 |
| Verfügbarkeit des Dokuments: | Datei im Netzwerk der BAM verfügbar ("Closed Access") |
| Datum der Freischaltung: | 12.11.2025 |
| Referierte Publikation: | Nein |
| Eingeladener Vortrag (wissenschaftliche Konferenzen): | Nein |

