Influence of heat-treatment-induced microstructural evolution on the Low Cycle Fatigue behavior of 316L stainless steel fabricated by Laser Powder Bed Fusion

  • Additive manufacturing, particularly the laser powder bed fusion (PBF-LB/M) process, has gained significant attention in recent years due to its ability to produce complex geometries with enhanced mechanical properties. Among the various materials used, 316L stainless steel is highly favored for cyclically loaded components due to its exceptional mechanical strength, high-temperature performance, and corrosion resistance, making it widely applicable across various industries. 316L SS fabricated by PBF-LB/M (PBF-LB/M/316L) exhibits a unique hierarchical microstructure, with high density of low-angle grain boundaries (LAGBs), nano-dispersed silicates, chemical micro-segregations, and solidification-induced cellular structures. Particularly, the submicron-sized cellular features enriched with chromium (Cr) and molybdenum (Mo), along with high dislocation densities, contribute to a superior strength-ductility balance compared to conventionally manufactured 316L SS. The dispersed silicateAdditive manufacturing, particularly the laser powder bed fusion (PBF-LB/M) process, has gained significant attention in recent years due to its ability to produce complex geometries with enhanced mechanical properties. Among the various materials used, 316L stainless steel is highly favored for cyclically loaded components due to its exceptional mechanical strength, high-temperature performance, and corrosion resistance, making it widely applicable across various industries. 316L SS fabricated by PBF-LB/M (PBF-LB/M/316L) exhibits a unique hierarchical microstructure, with high density of low-angle grain boundaries (LAGBs), nano-dispersed silicates, chemical micro-segregations, and solidification-induced cellular structures. Particularly, the submicron-sized cellular features enriched with chromium (Cr) and molybdenum (Mo), along with high dislocation densities, contribute to a superior strength-ductility balance compared to conventionally manufactured 316L SS. The dispersed silicate particles act also as a strengthening phase, impeding dislocation movement and enhancing plastic deformation resistance. This study explores the effect of heat treatments on the low-cycle fatigue (LCF) behavior of PBF-LB/M/316L at room temperature (RT) and 600 °C. First, three heat treatment conditions were applied to the as-built material: 450 °C for 4 hours (HT450/4), 800 °C for 3 hours (HT800/3), and 900 °C for 1 hour (HT900/1) to investigate their influence on microstructural evolution. Microstructural analysis revealed that the HT450/4 condition preserved the cellular structure with high dislocation density, while the HT800/3 condition showed partial dissolution of cells together with reduction in segregated elements along the cell walls and a reduced dislocation density. The HT900/1 condition resulted in complete segregation and cellular structure dissolution with comparable dislocation density to HT800/3 while maintaining the crystallographic texture and grain morphology. Intermetallic χ phase was mostly observed at the grain boundaries in HT800/3, but not in HT900/1. Fully reversed LCF tests were conducted under strain-controlled conditions with a strain amplitude of 0.8 %. Tests were interrupted at specific intervals to analyze the interaction between hierarchical microstructural features and deformation mechanisms in the three heat-treated conditions. Due to the pronounced dislocation cell structures and elemental segregation, the microstructure of the HT450/4 condition significantly impact deformation and damage mechanisms during cyclic loading, which in turn, differ from the conventional produced counterparts. The results provide insights into the relationship between microstructural features and fatigue performance, highlighting key deformation and failure mechanisms under cyclic loading.zeige mehrzeige weniger

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Autor*innen:Patricia Suarez OcanoORCiD
Koautor*innen:Luis Ávila CalderónORCiD, Leonardo Agudo JácomeORCiD, Birgit RehmerORCiD, Wolfgang Wedell, Birgit SkrotzkiORCiD
Dokumenttyp:Vortrag
Veröffentlichungsform:Präsentation
Sprache:Englisch
Jahr der Erstveröffentlichung:2025
Organisationseinheit der BAM:5 Werkstofftechnik
5 Werkstofftechnik / 5.1 Mikrostruktur Design und Degradation
5 Werkstofftechnik / 5.2 Metallische Hochtemperaturwerkstoffe
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:316L stainless steel; Additive manufacturing; Heat treatments; Low Cycle Fatigue; Microstructure
Themenfelder/Aktivitätsfelder der BAM:Material
Material / Additive Fertigung
Veranstaltung:FEMS 2025 EUROMAT 18th European Congress and Exhibition on Advanced Materials and Processes
Veranstaltungsort:Granada, Spain
Beginndatum der Veranstaltung:14.09.2025
Enddatum der Veranstaltung:18.09.2025
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:01.10.2025
Referierte Publikation:Nein
Eingeladener Vortrag (wissenschaftliche Konferenzen):Nein
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