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Fatigue crack growth in nickel-based alloy 247DS with side-brazed pre-sintered preform

  • Pre-sintered preform (PSP) brazing is employed in the repair of gas turbine components made of nickel-based alloys, including restoring the surface and dimensions of turbine blades and vanes. This study investigates the fatigue crack growth (FCG) behavior of Alloy 247DS specimens with side-brazed PSP material, mimicking a typical sandwich structure formed during such repairs. FCG tests were conducted at an elevated temperature of 950 °C and a stress ratio (R) of 0.1 on specimens with PSP layer thicknesses of 1.5 mm, 2 mm, 3 mm, and 4.5 mm to assess the influence of PSP thickness on fatigue crack growth behavior. Fractographic and metallographic analyses were performed to elucidate the underlying crack growth mechanisms and the microstructural characteristics of both materials. The results revealed that a crack consistently initiated in the PSP material, originating from the starter notch, particularly at the specimen corner during the pre-cracking phase. Additionally, crack propagationPre-sintered preform (PSP) brazing is employed in the repair of gas turbine components made of nickel-based alloys, including restoring the surface and dimensions of turbine blades and vanes. This study investigates the fatigue crack growth (FCG) behavior of Alloy 247DS specimens with side-brazed PSP material, mimicking a typical sandwich structure formed during such repairs. FCG tests were conducted at an elevated temperature of 950 °C and a stress ratio (R) of 0.1 on specimens with PSP layer thicknesses of 1.5 mm, 2 mm, 3 mm, and 4.5 mm to assess the influence of PSP thickness on fatigue crack growth behavior. Fractographic and metallographic analyses were performed to elucidate the underlying crack growth mechanisms and the microstructural characteristics of both materials. The results revealed that a crack consistently initiated in the PSP material, originating from the starter notch, particularly at the specimen corner during the pre-cracking phase. Additionally, crack propagation in the PSP material consistently advanced ahead of the crack in the Alloy 247DS. This crack growth behavior is attributed to the difference in elastic properties and microstructural differences between the PSP and base material. Metallographic analysis revealed the presence of porosity and brittle precipitates within the PSP material, which led to faster intergranular crack growth. Conversely, Alloy 247DS exhibited transgranular crack growth, contributing to the observed crack propagation behavior. This study demonstrates the applicability of standard FCG testing methods and an approach to characterize the FCG behavior in sandwich specimens, where crack growth occurs simultaneously in both materials, providing a preliminary understanding of crack growth behavior in Alloy 247DS with side-brazed PSP.zeige mehrzeige weniger

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Autor*innen:Ashok BhadeliyaORCiD, Birgit RehmerORCiD, Birgit SkrotzkiORCiD, Torsten Jokisch, Jürgen OlbrichtORCiD, Bernard FedelichORCiD
Dokumenttyp:Zeitschriftenartikel
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):International Journal of Fatigue
Jahr der Erstveröffentlichung:2025
Organisationseinheit der BAM:5 Werkstofftechnik
5 Werkstofftechnik / 5.2 Metallische Hochtemperaturwerkstoffe
5 Werkstofftechnik / 5.5 Materialmodellierung
Veröffentlichende Institution:Bundesanstalt für Materialforschung und -prüfung (BAM)
Verlag:Elsevier BV
Jahrgang/Band:197
Aufsatznummer:108961
Erste Seite:1
Letzte Seite:13
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Alloy 247DS; High-temperature fatigue crack growth (FCG); Nickel-based alloys; Pre-Sintered Preform (PSP)
Themenfelder/Aktivitätsfelder der BAM:Material
Material / Degradationsmechanismen
DOI:10.1016/j.ijfatigue.2025.108961
URN:urn:nbn:de:kobv:b43-629783
Verfügbarkeit des Dokuments:Datei für die Öffentlichkeit verfügbar ("Open Access")
Lizenz (Deutsch):License LogoCreative Commons - CC BY - Namensnennung 4.0 International
Datum der Freischaltung:28.04.2025
Referierte Publikation:Ja
Datum der Eintragung als referierte Publikation:28.04.2025
Schriftenreihen ohne Nummerierung:Wissenschaftliche Artikel der BAM
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