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Flame Retardant Combinations with Expandable Graphite/ Phosphorus/CuO/Castor Oil in Flexible Polyurethane Foams

  • A series of flexible polyurethane foams (FPUFs) were prepared with single and different combinations of flame retardants and additives. Expandable graphite (EG), phosphorous polyol (OP), copper (II) oxide (CuO), and/or castor oil (CAS) were added to FPUF during the foam preparation in a one-step process. The purpose of the study is to evaluate the synergistic effects of the flame retardants, additives, and the presence of bio-based content on the mechanical properties, flame retardancy, and smoke behavior of FPUFs. The combination of 10 wt % EG and 5 wt % OP in FPUF significantly improves the char yield. In the cone calorimeter experiment, the char yield is nearly three times higher than that with 10 wt % EG alone. The smoke behavior is additionally evaluated in a smoke density chamber (SDC). Comparing the samples with a single flame retardant, 10 wt % EG in FPUF considerably reduces the amount of smoke released and the emission of toxic gases. Replacing the amount of 10 wt % polyetherA series of flexible polyurethane foams (FPUFs) were prepared with single and different combinations of flame retardants and additives. Expandable graphite (EG), phosphorous polyol (OP), copper (II) oxide (CuO), and/or castor oil (CAS) were added to FPUF during the foam preparation in a one-step process. The purpose of the study is to evaluate the synergistic effects of the flame retardants, additives, and the presence of bio-based content on the mechanical properties, flame retardancy, and smoke behavior of FPUFs. The combination of 10 wt % EG and 5 wt % OP in FPUF significantly improves the char yield. In the cone calorimeter experiment, the char yield is nearly three times higher than that with 10 wt % EG alone. The smoke behavior is additionally evaluated in a smoke density chamber (SDC). Comparing the samples with a single flame retardant, 10 wt % EG in FPUF considerably reduces the amount of smoke released and the emission of toxic gases. Replacing the amount of 10 wt % polyether polyol in FPUF with CAS maintains the physical and mechanical properties and fire behavior and enhances the bio-based content. The presence of 0.1 wt % CuO in FPUF effectively reduces the emission of hydrogen cyanide. As a result, this study proposes a multicomponent flame retardant strategy for FPUF to enhance the biomass content and address the weaknesses in flame retardancy, smoke, and toxic gas emissions. A starting point is disclosed for future product development.zeige mehrzeige weniger

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Metadaten
Autor*innen:Yin Yam Chan, A. Korwitz, D. Pospiech, Bernhard SchartelORCiD
Dokumenttyp:Zeitschriftenartikel
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):ACS Applied Polymer Materials
Jahr der Erstveröffentlichung:2023
Organisationseinheit der BAM:7 Bauwerkssicherheit
7 Bauwerkssicherheit / 7.5 Technische Eigenschaften von Polymerwerkstoffen
Verlag:ACS
Jahrgang/Band:5
Ausgabe/Heft:3
Erste Seite:1891
Letzte Seite:1901
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurbau
Freie Schlagwörter:Bio-based; Expandable graphite; Flame retardancy; Flexible polyurethane foam; Smoke behavior; Synergistic effect
Themenfelder/Aktivitätsfelder der BAM:Infrastruktur
Infrastruktur / Fire Science
DOI:10.1021/acsapm.2c01969
ISSN:2637-6105
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:17.05.2023
Referierte Publikation:Ja
Datum der Eintragung als referierte Publikation:17.05.2023
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