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Assessment of additively manufactured lattice structures for gas turbine applications

  • Additive Manufacturing (AM) allows for the unique combination of building highly complex parts with integrated functional design. One particular design feature is known as lattice structures, which provide opportunities for innovative applications in the high-temperature regime of gas turbines. These structures require the development of reliable manufacturing methods to produce dependable structural integrity and geometrical accuracy. Consequently, the subsequent validation of these thin structures must also be examined in depth and differently than with current approaches. In this study, a holistic assessment of Ni based high temperature lattice structures is pursued, utilizing a systematic design-follows-complexity approach. Single struts of different geometries and orientations are investigated first, then combined to a variety of unit cell types and finally multiplied to complex lattice structures. Initial test trials with these thin structures proved a dependency of geometricalAdditive Manufacturing (AM) allows for the unique combination of building highly complex parts with integrated functional design. One particular design feature is known as lattice structures, which provide opportunities for innovative applications in the high-temperature regime of gas turbines. These structures require the development of reliable manufacturing methods to produce dependable structural integrity and geometrical accuracy. Consequently, the subsequent validation of these thin structures must also be examined in depth and differently than with current approaches. In this study, a holistic assessment of Ni based high temperature lattice structures is pursued, utilizing a systematic design-follows-complexity approach. Single struts of different geometries and orientations are investigated first, then combined to a variety of unit cell types and finally multiplied to complex lattice structures. Initial test trials with these thin structures proved a dependency of geometrical accuracy, microstructure and structural properties to the AM process setup. The trials underlined the need for design guidelines and a distinction between bulk and thin structures, as they showed differences in microstructural and mechanical behaviour. By application of high resolution, non destructive characterization methods such as computer tomography (CT and µCT), evaluation of defects and the thin structures’ metrology has been performed. First results revealed a number of defects compromising the structural integrity and therefore limiting the lifing behaviour. This was confirmed in destructive testing (e.g. tensile and compression). Furthermore, it was proven that the distribution, the number, the size and the type of defects are also dependent on the AM process setup. While there are large potentials for use of lattice structures in gas turbine applications, the experiments indicate the strong need for an increased understanding of manufacturing and design for these complex structures and that this gap needs to be bridged.zeige mehrzeige weniger

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Metadaten
Autor*innen:L. Farahbod
Koautor*innen:Tobias Thiede, C. Haberland, G. Witt, S. Piegert
Dokumenttyp:Vortrag
Veröffentlichungsform:Präsentation
Sprache:Englisch
Jahr der Erstveröffentlichung:2017
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Additive manufacturing; Computer tomography; IN625; Lattice structures
Veranstaltung:EUROMAT 2017
Veranstaltungsort:Thessaloniki, Greece
Beginndatum der Veranstaltung:17.09.2017
Enddatum der Veranstaltung:22.092017
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:17.11.2017
Referierte Publikation:Nein
Eingeladener Vortrag:Nein
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