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A study of the magnetohydrodynamic effect on keyhole dynamics and defect mitigation in laser beam welding

  • In this paper, the highly transient keyhole dynamics, e.g., laser absorption, keyhole geometry, and fluctuation, etc., under a magnetic field are investigated using an experimental approach and multi-physical modeling. The model provides accurate predictions to the variation of penetration depth and weld pool profiles caused by the MHD effect, which is validated by the measurements of optical micrographs and in-situ metal/glass observation. The micro-X-ray computed tomography shows a remarkable reduction of keyhole-induced porosity with the magnetic field. The correlation between the porosity mitigation and the weld pool dynamics influenced by the magnetic field is built comprehensively. It is found that the magnetic field gives a direct impact on the laser energy absorption at the keyhole front wall by changing the protrusion movement. The porosity mitigation comes from multiple physical aspects, including keyhole stabilization, widening of the bubble floating channel, and theIn this paper, the highly transient keyhole dynamics, e.g., laser absorption, keyhole geometry, and fluctuation, etc., under a magnetic field are investigated using an experimental approach and multi-physical modeling. The model provides accurate predictions to the variation of penetration depth and weld pool profiles caused by the MHD effect, which is validated by the measurements of optical micrographs and in-situ metal/glass observation. The micro-X-ray computed tomography shows a remarkable reduction of keyhole-induced porosity with the magnetic field. The correlation between the porosity mitigation and the weld pool dynamics influenced by the magnetic field is built comprehensively. It is found that the magnetic field gives a direct impact on the laser energy absorption at the keyhole front wall by changing the protrusion movement. The porosity mitigation comes from multiple physical aspects, including keyhole stabilization, widening of the bubble floating channel, and the electromagnetic expulsive force. Their contributions vary according to the bubble size. The findings provide a deeper insight into the relationship between electromagnetic parameters, keyhole dynamics, and suppression of keyhole-relevant defects.zeige mehrzeige weniger

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Metadaten
Autor*innen:Xiangmeng MengORCiD, Marcel BachmannORCiD, Antoni ArtinovORCiD, Michael Rethmier
Dokumenttyp:Zeitschriftenartikel
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):Journal of Materials Processing Technology
Jahr der Erstveröffentlichung:2022
Organisationseinheit der BAM:9 Komponentensicherheit
9 Komponentensicherheit / 9.3 Schweißtechnische Fertigungsverfahren
Verlag:Elsevier B.V.
Jahrgang/Band:307
Erste Seite:117636
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Keyhole dynamics; Laser beam welding (LBW); Magnetohydrodynamics (MHD); Multi-physical modeling; Porosity; X-ray computed tomography
Themenfelder/Aktivitätsfelder der BAM:Material
DOI:10.1016/j.jmatprotec.2022.117636
ISSN:0924-0136
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:27.07.2022
Referierte Publikation:Ja
Datum der Eintragung als referierte Publikation:27.07.2022
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