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Design of representative specimens for the characterization of the fatigue properties of metallic components fabricated by PBF-LB/M

  • The process-structure-property-performance relationship is a fundamental paradigm in metal additive manufacturing (AM). The knowledge of how process parameters and post-process treatments influence the material properties and therefore the structural integrity of additively manufactured metallic components is of paramount importance. With respect to this, one of the unsolved problems related to the unique AM process is the reliability of witness samples for part qualification. Focusing on the Laser Powder Bed Fusion (PBF-LB/M) process, the microstructure and therefore the mechanical performance of test coupons are not representative of parts of the same material in every case. This work summarizes part of the results of an ongoing cooperation between BAM and BASF, which aims at addressing this issue by designing dedicated specimens, representative of the fatigue properties of the real component. The considered case study consisted in the fabrication and characterization of the fatigueThe process-structure-property-performance relationship is a fundamental paradigm in metal additive manufacturing (AM). The knowledge of how process parameters and post-process treatments influence the material properties and therefore the structural integrity of additively manufactured metallic components is of paramount importance. With respect to this, one of the unsolved problems related to the unique AM process is the reliability of witness samples for part qualification. Focusing on the Laser Powder Bed Fusion (PBF-LB/M) process, the microstructure and therefore the mechanical performance of test coupons are not representative of parts of the same material in every case. This work summarizes part of the results of an ongoing cooperation between BAM and BASF, which aims at addressing this issue by designing dedicated specimens, representative of the fatigue properties of the real component. The considered case study consisted in the fabrication and characterization of the fatigue properties of a pressure vessel made of AISI 316L. The first phase of the project was devoted to the process monitoring to understand the relationship between process parameters and temperature distribution during the fabrication of the component. Finite element models were tuned on the experimental data from the process monitoring and simulations of the temperature field in the component were conducted. The numerical results were in good agreement with the temperature profiles measured during the fabrication of the component. The second phase dealt with the evaluation of the fatigue and fatigue crack propagation properties on specimens extracted from different regions of the pressure vessel. The experimental investigations showed significant differences in hoop and longitudinal direction. A clear dependence of the fatigue properties on heat accumulation (temperature distribution) and defect size was pointed out. The third phase encompassed the fabrication and testing of the representative specimens. Numerical simulations were used to design specimens displaying the same temperature profile as in the most critical region of the component. The fatigue testing of the representative specimens is subject of ongoing work.zeige mehrzeige weniger

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Metadaten
Autor*innen:Mauro Madia
Koautor*innen:G. Mohr, S. Blasón, K. Hilgenberg
Dokumenttyp:Vortrag
Veröffentlichungsform:Präsentation
Sprache:Englisch
Jahr der Erstveröffentlichung:2023
Organisationseinheit der BAM:9 Komponentensicherheit
9 Komponentensicherheit / 9.4 Integrität von Schweißverbindungen
9 Komponentensicherheit / 9.6 Additive Fertigung metallischer Komponenten
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Process Simulation; Representative Specimens
Fatigue; PBF-LB/M; Process Monitoring
Themenfelder/Aktivitätsfelder der BAM:Material
Material / Additive Fertigung
Veranstaltung:8. DVM-Tagung Additiv gefertigte Bauteile und Strukturen
Veranstaltungsort:Berlin, Germany
Beginndatum der Veranstaltung:28.11.2023
Enddatum der Veranstaltung:29.11.2023
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:01.12.2023
Referierte Publikation:Nein
Eingeladener Vortrag:Nein
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