Experimental and numerical investigations of suppression mechanism of an oscillating magnetic field on process porosity during laser beam welding
- Magnetohydrodynamic technology is increasingly recognized as a promising approach for enhancing the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction in the porosity ratio, thereby validating the efficacy of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the magnetohydrodynamic and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This Lorentz force, in turn, induces an electromagnetic expulsive force, which effectively increases the upward escape velocity ofMagnetohydrodynamic technology is increasingly recognized as a promising approach for enhancing the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction in the porosity ratio, thereby validating the efficacy of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the magnetohydrodynamic and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This Lorentz force, in turn, induces an electromagnetic expulsive force, which effectively increases the upward escape velocity of bubbles in the molten pool. Furthermore, the molten pool shape is significantly enlarged, which further facilitate the escape of bubbles. The simulation results agree well with the experimental results.…
Autor*innen: | Fan YangORCiD |
---|---|
Koautor*innen: | Xiangmeng Meng, Stephen Nugraha Putra, Marcel Bachmann, Michael Rethmeier |
Dokumenttyp: | Vortrag |
Veröffentlichungsform: | Präsentation |
Sprache: | Englisch |
Jahr der Erstveröffentlichung: | 2023 |
Organisationseinheit der BAM: | 9 Komponentensicherheit |
9 Komponentensicherheit / 9.3 Schweißtechnische Fertigungsverfahren | |
DDC-Klassifikation: | Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten |
Freie Schlagwörter: | Deep penetration laser beam welding; Numerical simulation; Oscillating magnetic field; Porosity |
Themenfelder/Aktivitätsfelder der BAM: | Material |
Material / Degradation von Werkstoffen | |
Veranstaltung: | Assistentenseminar der WGF (Wissenschaftliche Gesellschaft Fügetechnik e.V. im DVS) |
Veranstaltungsort: | Päwesin, Germany |
Beginndatum der Veranstaltung: | 20.09.2023 |
Enddatum der Veranstaltung: | 22.09.2023 |
Verfügbarkeit des Dokuments: | Datei im Netzwerk der BAM verfügbar ("Closed Access") |
Datum der Freischaltung: | 14.11.2023 |
Referierte Publikation: | Nein |
Eingeladener Vortrag: | Nein |