Zitieren Sie bitte immer diesen URN: urn:nbn:de:kobv:b43-593515
Residual Stress Evolution during Slot Milling for Repair Welding and Wire Arc Additive Manufacturing of High-Strength Steel Components
- High-strength steels offer potential for weight optimization due to reduced wall thicknesses in modern constructions. Additive manufacturing processes such as Wire Arc Additive Manufacturing (WAAM) enable the resource-efficient production of structures. In the case of defects occurring in weld seams orWAAM components due to unstable process conditions, the economical solution is local gouging or machining and repair welding. It is important to understand the effects of machining steps on the multiaxial stress state in conjunction with the design-related shrinkage restraints. Research into how welding and slot milling of welds andWAAM structures affects residual stresses is still lacking. For this reason, component-related investigations with high-strength steels with yield strengths ≥790 MPa are carried out in our research. In-situ digital image correlation (DIC) and ex-situ X-ray diffraction (XRD) were used to analyze the stresses and strains induced on specimens during and afterHigh-strength steels offer potential for weight optimization due to reduced wall thicknesses in modern constructions. Additive manufacturing processes such as Wire Arc Additive Manufacturing (WAAM) enable the resource-efficient production of structures. In the case of defects occurring in weld seams orWAAM components due to unstable process conditions, the economical solution is local gouging or machining and repair welding. It is important to understand the effects of machining steps on the multiaxial stress state in conjunction with the design-related shrinkage restraints. Research into how welding and slot milling of welds andWAAM structures affects residual stresses is still lacking. For this reason, component-related investigations with high-strength steels with yield strengths ≥790 MPa are carried out in our research. In-situ digital image correlation (DIC) and ex-situ X-ray diffraction (XRD) were used to analyze the stresses and strains induced on specimens during and after milling. The systematic analyses revealed a significant interaction of the stiffness and microstructure of the specimens with the initial residual stresses induced by welding. Subsequent repair welds can result in significantly higher residual stresses.…
Autor*innen: | Karsten Wandtke |
---|---|
Persönliche Herausgeber*innen: | Amadeus Becker, Dirk Schröpfer, Arne Kromm, Thomas Kannengießer, R. Scharf-Wildenhain, A. Hälsig, J. Hensel |
Dokumenttyp: | Zeitschriftenartikel |
Veröffentlichungsform: | Verlagsliteratur |
Sprache: | Englisch |
Titel des übergeordneten Werkes (Englisch): | Welding of Modern High-Strength Steels — Correlations between Process, Structure and Joint Properties |
Jahr der Erstveröffentlichung: | 2024 |
Organisationseinheit der BAM: | 9 Komponentensicherheit |
9 Komponentensicherheit / 9.2 Versuchsanlagen und Prüftechnik | |
9 Komponentensicherheit / 9.4 Integrität von Schweißverbindungen | |
Veröffentlichende Institution: | Bundesanstalt für Materialforschung und -prüfung (BAM) |
Verlag: | MDPI |
Verlagsort: | Basel |
Jahrgang/Band: | 14 |
Ausgabe/Heft: | 1 |
Erste Seite: | 1 |
Letzte Seite: | 11 |
DDC-Klassifikation: | Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten |
Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Angewandte Physik | |
Freie Schlagwörter: | Additive manufacturing; Ditigtal image correlation; High strength steels; Repair welding; Residual stress |
Themenfelder/Aktivitätsfelder der BAM: | Infrastruktur |
Infrastruktur / Leichtbau | |
Material | |
Material / Additive Fertigung | |
DOI: | 10.3390/met14010082 |
URN: | urn:nbn:de:kobv:b43-593515 |
Verfügbarkeit des Dokuments: | Datei für die Öffentlichkeit verfügbar ("Open Access") |
Lizenz (Deutsch): | Creative Commons - CC BY - Namensnennung 4.0 International |
Datum der Freischaltung: | 19.01.2024 |
Referierte Publikation: | Ja |
Datum der Eintragung als referierte Publikation: | 12.02.2024 |
Schriftenreihen ohne Nummerierung: | Wissenschaftliche Artikel der BAM |