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Prediction of weld pool shape and influence of joint preparation angle for new gas metal arc welding processes

  • This article studies the three dimensional transient weld pool dynamics and the influence of joint preparation angle on welding of low carbon structural steel plates using the ForceArc® process. ForceArc is a new gas metal arc welding technology which allows adequate fusion and penetration with a smaller V groove angle. This enhances welding efficiency significantly because of reduction of layers and low material consumption. The deformation of the weld bead is calculated with an accurate coupling of the heat transfer with fluid flow through continuity, momentum and the energy equations combined with the effect of droplet impingement, gravity, electromagnetic force, buoyancy, drag forces and surface tension force (Marangoni effect). Four different angles of V groove are employed with the same welding parameters and their influence on the weld pool behavior and weld bead geometry is calculated and analyzed, to allow subsequent calculations of residual stress and distortion of theThis article studies the three dimensional transient weld pool dynamics and the influence of joint preparation angle on welding of low carbon structural steel plates using the ForceArc® process. ForceArc is a new gas metal arc welding technology which allows adequate fusion and penetration with a smaller V groove angle. This enhances welding efficiency significantly because of reduction of layers and low material consumption. The deformation of the weld bead is calculated with an accurate coupling of the heat transfer with fluid flow through continuity, momentum and the energy equations combined with the effect of droplet impingement, gravity, electromagnetic force, buoyancy, drag forces and surface tension force (Marangoni effect). Four different angles of V groove are employed with the same welding parameters and their influence on the weld pool behavior and weld bead geometry is calculated and analyzed, to allow subsequent calculations of residual stress and distortion of the workpiece. Such a simulation is an effective way to study welding processes because the influence of all the welding parameters can be analyzed separately with respect to thermal cycle, weld bead formation, and the microstructure of the weld. Good agreement is shown between the predicted and experimentally determined weld bead dimensions. It was found that with a larger groove angle, the penetration depth increases. Furthermore, a higher wire feeding rate is needed to fill the larger groove. The model presented can be used for further analyses of GMAW processes as well as input data for the numerical calculation of welding induced residual stresses and distortions using Computational Weld Mechanics CWM.zeige mehrzeige weniger

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Metadaten
Autor*innen:Ji Chen, Christopher Schwenk, Chuan Song Wu, Michael RethmeierORCiD
Dokumenttyp:Beitrag zu einem Tagungsband
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):JOM-16 - 16th International conference on the joining of materials (Proceedings)
Jahr der Erstveröffentlichung:2011
Herausgeber (Institution):Institute for the Joining of Materials
Ausgabe/Heft:JOM 7 / J15
Erste Seite:1
Letzte Seite:13
Freie Schlagwörter:Fluid flow; Gas metal arc welding; Numerical simulation; V groove; Weld pool shape
Veranstaltung:JOM-16 - 16th International Conference on the Joining of Materials
Veranstaltungsort:Tisvildeleje, Denmark
Beginndatum der Veranstaltung:10.05.2011
Enddatum der Veranstaltung:13.05.2011
ISBN:87-89582-19-5
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:19.02.2016
Referierte Publikation:Nein
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