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Fluid flow simulation of the influence of a steady magnetic field on the weld pool dynamics in deep penetration laser beam welding of aluminium

  • A multi-physics numerical model was developed to investigate the influence of a steady magnetic field during partial penetration keyhole laser beam welding of an aluminum plate in flat position. Three-dimensional heat transfer, fluid dynamics including phase transition and electromagnetic field partial differential equations were solved with the finite element differential equation solver COMSOL Multiphysics. The magnetic field was aligned perpendicularly to the welding direction. The main objective of these simulations was to estimate the critical value of the magnetic field needed to suppress convective flows in the weld pool during high-power (up to 20 kW) laser beam welding of aluminum alloys with up to 20 mm deep weld pool. It reveals that steady magnetic fields with corresponding Hartmann numbers Ha^2 ~ 10^4 based on the half-width of the weld pool can effectively suppress convective flows in the weld pool. Moreover, the typically occurring wineglass-shape of the weld crossA multi-physics numerical model was developed to investigate the influence of a steady magnetic field during partial penetration keyhole laser beam welding of an aluminum plate in flat position. Three-dimensional heat transfer, fluid dynamics including phase transition and electromagnetic field partial differential equations were solved with the finite element differential equation solver COMSOL Multiphysics. The magnetic field was aligned perpendicularly to the welding direction. The main objective of these simulations was to estimate the critical value of the magnetic field needed to suppress convective flows in the weld pool during high-power (up to 20 kW) laser beam welding of aluminum alloys with up to 20 mm deep weld pool. It reveals that steady magnetic fields with corresponding Hartmann numbers Ha^2 ~ 10^4 based on the half-width of the weld pool can effectively suppress convective flows in the weld pool. Moreover, the typically occurring wineglass-shape of the weld cross section caused by thermo-capillary flow is weakened.zeige mehrzeige weniger

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Metadaten
Autor*innen:Marcel BachmannORCiD, Vjaceslav Avilov, Andrey GumenyukORCiD, Michael RethmeierORCiD
Dokumenttyp:Zeitschriftenartikel
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):Journal of iron and steel research international
Jahr der Erstveröffentlichung:2012
Verlag:Ed. Board
Verlagsort:Beijing
Jahrgang/Band:19
Ausgabe/Heft:Suppl. 1
Erste Seite:467
Letzte Seite:470
Freie Schlagwörter:Hartmann effect; Laser beam welding; Lorentz force; Marangoni stresses; Natural convection
ISSN:1006-706X
ISSN:1001-0963
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:19.02.2016
Referierte Publikation:Ja
Datum der Eintragung als referierte Publikation:08.11.2012
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