Compact NMR Spectroscopy in the field: A Versatile PAT Tool for Production of Specialty Chemicals
- Chemical companies must find new paths to successfully survive in a changing environment, especially by utilizing the potential of digital technologies. Flexible and modular chemical plants can produce various high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce time to market for new products. Therefore, fully automated process control along with real-time quality control are prerequisites to such concepts and thus should be based on “chemical” information. A commercially available benchtop NMR spectrometer was integrated to the full requirements of chemical production environment such as explosion safety, field communication, and robust evaluation of sensor data. It was used for direct loop advanced process control and real-time optimization of the process. Field studies in modular and conventional production plants show promising results gaining process knowledge. NMR appeared as preeminent online analytical method and allow usingChemical companies must find new paths to successfully survive in a changing environment, especially by utilizing the potential of digital technologies. Flexible and modular chemical plants can produce various high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce time to market for new products. Therefore, fully automated process control along with real-time quality control are prerequisites to such concepts and thus should be based on “chemical” information. A commercially available benchtop NMR spectrometer was integrated to the full requirements of chemical production environment such as explosion safety, field communication, and robust evaluation of sensor data. It was used for direct loop advanced process control and real-time optimization of the process. Field studies in modular and conventional production plants show promising results gaining process knowledge. NMR appeared as preeminent online analytical method and allow using a modular data analysis tool, which even served as reliable reference method for further PAT applications (e.g. NIR spectroscopy). In the future, fully integrated and interconnecting “smart” systems and processes can speed up the high-quality production of specialty chemicals and pharmaceuticals.…
Autor*innen: | Klas MeyerORCiD |
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Koautor*innen: | Martin Bornemann-PfeifferORCiD, S. Kern, Svetlana Guhl, Lukas Wander, T. Döring, S. Falkenstein, M. Abele, Michael MaiwaldORCiD |
Dokumenttyp: | Posterpräsentation |
Veröffentlichungsform: | Präsentation |
Sprache: | Englisch |
Jahr der Erstveröffentlichung: | 2022 |
Organisationseinheit der BAM: | 1 Analytische Chemie; Referenzmaterialien |
1 Analytische Chemie; Referenzmaterialien / 1.4 Prozessanalytik | |
DDC-Klassifikation: | Naturwissenschaften und Mathematik / Chemie / Analytische Chemie |
Freie Schlagwörter: | Benchtop NMR; Modular production; Process Analytical Technology |
Themenfelder/Aktivitätsfelder der BAM: | Chemie und Prozesstechnik |
Chemie und Prozesstechnik / Chemische Charakterisierung und Spurenanalytik | |
Veranstaltung: | ProcessNet and DECHEMA-BioTechNet Jahrestagungen 2022 with 13th ESBES Symposium |
Veranstaltungsort: | Aachen, Germany |
Beginndatum der Veranstaltung: | 12.09.2022 |
Enddatum der Veranstaltung: | 15.09.2022 |
Verfügbarkeit des Dokuments: | Datei im Netzwerk der BAM verfügbar ("Closed Access") |
Datum der Freischaltung: | 07.10.2022 |
Referierte Publikation: | Nein |