Residual stress formation in DED-arc manufactured high strength steel components
- Additive manufacturing (AM) processes enable the efficient production of advanced constructions. Direct energy deposition processes such as wire and arc-based additive manufacturing (DED-arc) are important methods. The wire filler metals enable a wide range of materials. In addition, the arc process provides a high deposition rate compared to laser and powder-based processes. Furthermore, components can be manufactured near-net-shape, offering significant savings in cost, time, and resources. Combined with the use of high-strength steels to reduce wall or component thicknesses in the context of lightweight design, great opportunities for saving energy and resources can be achieved. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economicalAdditive manufacturing (AM) processes enable the efficient production of advanced constructions. Direct energy deposition processes such as wire and arc-based additive manufacturing (DED-arc) are important methods. The wire filler metals enable a wide range of materials. In addition, the arc process provides a high deposition rate compared to laser and powder-based processes. Furthermore, components can be manufactured near-net-shape, offering significant savings in cost, time, and resources. Combined with the use of high-strength steels to reduce wall or component thicknesses in the context of lightweight design, great opportunities for saving energy and resources can be achieved. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times in the area of the top layer.…
Autor*innen: | Arne KrommORCiD |
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Koautor*innen: | Karsten WandtkeORCiD, Dirk SchröpferORCiD, R. Scharf-Wildenhain, A. Hälsig, Thomas KannengießerORCiD, J. Hensel |
Dokumenttyp: | Vortrag |
Veröffentlichungsform: | Präsentation |
Sprache: | Englisch |
Jahr der Erstveröffentlichung: | 2023 |
Organisationseinheit der BAM: | 9 Komponentensicherheit |
9 Komponentensicherheit / 9.2 Versuchsanlagen und Prüftechnik | |
9 Komponentensicherheit / 9.4 Integrität von Schweißverbindungen | |
DDC-Klassifikation: | Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Angewandte Physik |
Freie Schlagwörter: | Additive manufacturing; DED-arc; High-strength steel; Neutron diffraction; Residual stress |
Themenfelder/Aktivitätsfelder der BAM: | Energie |
Veranstaltung: | AJP 2023 3rd International Conference on Advanced Joining Processes |
Veranstaltungsort: | Braga, Portugal |
Beginndatum der Veranstaltung: | 19.10.2023 |
Enddatum der Veranstaltung: | 20.10.2023 |
Verfügbarkeit des Dokuments: | Datei im Netzwerk der BAM verfügbar ("Closed Access") |
Datum der Freischaltung: | 24.10.2023 |
Referierte Publikation: | Nein |
Eingeladener Vortrag: | Nein |