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Influence of Heat Control on Properties and Residual Stresses of Additive-Welded High-Strength Steel Components

  • This contributed to the knowledge regarding the safe avoidance of cold cracking. In addition to a thermophysical simulation using a dilatometer of different high-strength steels with subsequent tensile testing, reference WAAM specimens (open hollow cuboids) were welded while utilizing a high-strength filler metal (ultimate tensile strength > 790 MPa). The heat control was varied by means of the heat input and interlayer temperature such that the Dt8/5 cooling times corresponded to the recommended processing range (approx. 5 s to 20 s). For the heat input, significant effects were exhibited, in particular on the local residual stresses in the component. Welding with an excessive heat input or deposition rate may lead to low cooling rates, and hence to unfavorable microstructure and component properties, but at the same time, is intended to result in lower tensile residual stress levels. Such complex interactions must ultimately be clarified to provide users with easily applicableThis contributed to the knowledge regarding the safe avoidance of cold cracking. In addition to a thermophysical simulation using a dilatometer of different high-strength steels with subsequent tensile testing, reference WAAM specimens (open hollow cuboids) were welded while utilizing a high-strength filler metal (ultimate tensile strength > 790 MPa). The heat control was varied by means of the heat input and interlayer temperature such that the Dt8/5 cooling times corresponded to the recommended processing range (approx. 5 s to 20 s). For the heat input, significant effects were exhibited, in particular on the local residual stresses in the component. Welding with an excessive heat input or deposition rate may lead to low cooling rates, and hence to unfavorable microstructure and component properties, but at the same time, is intended to result in lower tensile residual stress levels. Such complex interactions must ultimately be clarified to provide users with easily applicable processing recommendations and standard specifications for an economical WAAM of high-strength steels. These investigations demonstrated a major influence of the heat input on both the cooling conditions and the residual stresses of components manufactured withWAAM using high-strength filler materials. A higher heat input led to longer cooling times (Dt8/5) and approx. 200 MPa lower residual stresses in the surface of the top layer.zeige mehrzeige weniger

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Metadaten
Autor*innen:R. Scharf-Wildenhain, A. Hälsig, J. Hensel, Karsten WandtkeORCiD, Dirk SchröpferORCiD, Arne KrommORCiD, Thomas KannengießerORCiD
Dokumenttyp:Zeitschriftenartikel
Veröffentlichungsform:Verlagsliteratur
Sprache:Englisch
Titel des übergeordneten Werkes (Deutsch):Metals
Jahr der Erstveröffentlichung:2022
Organisationseinheit der BAM:9 Komponentensicherheit
9 Komponentensicherheit / 9.4 Integrität von Schweißverbindungen
Veröffentlichende Institution:Bundesanstalt für Materialforschung und -prüfung (BAM)
Verlag:MDPI
Jahrgang/Band:12
Ausgabe/Heft:6
Erste Seite:951
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Angewandte Physik
Freie Schlagwörter:Additive manufacturing; Heat control; High-strength filler metals; Residual stress; WAAM
Themenfelder/Aktivitätsfelder der BAM:Energie
DOI:10.3390/met12060951
URN:urn:nbn:de:kobv:b43-553982
URL:https://www.mdpi.com/2075-4701/12/6/951
Verfügbarkeit des Dokuments:Datei für die Öffentlichkeit verfügbar ("Open Access")
Lizenz (Deutsch):License LogoCreative Commons - CC BY - Namensnennung 4.0 International
Datum der Freischaltung:03.08.2022
Referierte Publikation:Ja
Datum der Eintragung als referierte Publikation:03.08.2022
Schriftenreihen ohne Nummerierung:Wissenschaftliche Artikel der BAM
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