Zitieren Sie bitte immer diesen URN: urn:nbn:de:kobv:b43-575246
Optimisation of surface residual stresses using ultrasonic‑assisted milling for wire‑arc additive manufactured Ni alloy components
- Nickel alloys are cost intensive materials and generally classified as difficult-to-cut material. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. In this investigation, machining experiments were carried out on wire arc additive manufactured components made of alloy 36, varying the cutting speed and the feed rate. In addition, the conventional milling process (CM) was compared with a modern,Nickel alloys are cost intensive materials and generally classified as difficult-to-cut material. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. In this investigation, machining experiments were carried out on wire arc additive manufactured components made of alloy 36, varying the cutting speed and the feed rate. In addition, the conventional milling process (CM) was compared with a modern, hybrid machining process, the ultrasonic-assisted milling (US). The cutting forces and the surface-near residual stresses were analysed using X-ray diffraction. A significant improvement of the machinability as well as the surface integrity by using the ultrasonic assistance was observed, especially at low cutting speeds. The CM induced mainly tensile residual stresses, the US mainly compressive residual stresses.…
Autor*innen: | Lorenz Engelking, A. Eissel, Dirk SchröpferORCiD, K. Treutler, Thomas KannengießerORCiD, V. Wesling |
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Dokumenttyp: | Zeitschriftenartikel |
Veröffentlichungsform: | Verlagsliteratur |
Sprache: | Englisch |
Titel des übergeordneten Werkes (Englisch): | The International Journal of Advanced Manufacturing Technology |
Jahr der Erstveröffentlichung: | 2023 |
Organisationseinheit der BAM: | 9 Komponentensicherheit |
9 Komponentensicherheit / 9.2 Versuchsanlagen und Prüftechnik | |
9 Komponentensicherheit / 9.4 Integrität von Schweißverbindungen | |
Veröffentlichende Institution: | Bundesanstalt für Materialforschung und -prüfung (BAM) |
Verlag: | Springer Nature |
Jahrgang/Band: | 126 |
Ausgabe/Heft: | 9 |
Erste Seite: | 4191 |
Letzte Seite: | 4198 |
DDC-Klassifikation: | Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten |
Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Angewandte Physik | |
Freie Schlagwörter: | Additive manufacturing; Alloy 36; Ni alloy; Surface integrity; Ultrasonic-assisted milling |
Themenfelder/Aktivitätsfelder der BAM: | Energie |
Material | |
Material / Additive Fertigung | |
Material / Degradation von Werkstoffen | |
DOI: | 10.1007/s00170-023-11326-z |
URN: | urn:nbn:de:kobv:b43-575246 |
ISSN: | 1433-3015 |
Verfügbarkeit des Dokuments: | Datei für die Öffentlichkeit verfügbar ("Open Access") |
Lizenz (Deutsch): | Creative Commons - CC BY - Namensnennung 4.0 International |
Datum der Freischaltung: | 24.05.2023 |
Referierte Publikation: | Ja |
Datum der Eintragung als referierte Publikation: | 24.05.2023 |
Schriftenreihen ohne Nummerierung: | Wissenschaftliche Artikel der BAM |