TY - JOUR A1 - Rothbart, Nick A1 - Maierhofer, Christiane A1 - Goldammer, M. A1 - Hohlstein, F. A1 - Koch, J. A1 - Kryukov, I. A1 - Mahler, G. A1 - Stotter, B. A1 - Oswald-Tranta, B. A1 - Sengebusch, M. T1 - A round robin test of flash thermography of CFRP and metal structures N2 - Within the scope of a DIN INS project, a flash thermography round robin test that evaluates reliability, comparability and efficiency of different testing situations is organized. The results give information about the detectability of defects e.g. by their size and depth, the evaluation method and by the materials used. Besides, the influence of equipment and parameters used by the participants on the results were analysed. All of the quantitative results as well as the feedback given by the participants will be presented in a DIN committee in order to contribute to a flash thermography standard. T2 - 7th International Symposium on NDT in Aerospace CY - Bremen, Germany DA - 16.11.2015 KW - Flash thermography KW - Round robin test KW - Metal KW - Flat bottom holes KW - SNR PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-351070 UR - https://www.ndt.net/?id=18921 SN - 1435-4934 VL - 21 IS - 4 SP - 1 EP - 8 PB - NDT.net CY - Kirchwald AN - OPUS4-35107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Jan P. A1 - Götschel, S. A1 - Maierhofer, Christiane A1 - Weiser, M. T1 - Determining the Material Parameters for the Reconstruction of Defects in Carbon Fiber Reinforced Polymers from Data Measured by Flash Thermography N2 - Flash thermography is a fast and reliable non-destructive testing method for the investigation of defects in carbon fiber reinforced polymer (CFRP) materials. In this paper numerical simulations of transient thermography data are presented, calculated for a quasi-isotropic flat bottom hole sample. They are compared to experimental data. These simulations are one important step towards the quantitative reconstruction of a flaw by assessing thermographic data. The applied numerical model is based on the finite-element method, extended by a semi-analytical treatment of the boundary of the sample, which is heated by the flash light. A crucial part for a reliable numerical model is the prior determination of the material parameters of the specimen as well as of the experimental parameters of the set-up. The material parameters in plane and in depth diffusivity are measured using laser line excitation. In addition, the absorption and heat transfer process of the first layers is investigated using an IR microscopic lens. The performance of the two distinct components of CFRP during heating – epoxy resin and carbon fibers – is examined. Finally, the material parameters are optimized by variation and comparison of the simulation results to the experimental data. The optimized parameters are compared to the measured ones and further methods to ensure precise material parameter measurements are discussed. T2 - 43rd Review of Progress in Quantitative Nondestructive Evaluation CY - Atlanta, GA, USA DA - 17.07.2016 KW - Aktive Thermografie KW - Thermische Diffusivität KW - Zerstörungsfreie Prüfung KW - Kohlenstofffaserverstärkter Kunststoff KW - CFK KW - Active thermography KW - Thermal diffusivity KW - Non-Destructive testing KW - Carbon fiber reinforced polymer KW - CFRP PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974671 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 100006-1 EP - 11 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-39332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Maierhofer, Christiane A1 - Straße, Anne A1 - Gornushkin, Igor B. A1 - Gumenyuk, Andrey T1 - Vergleich der Messungen der Schmelzbadtemperatur bei der Additiven Fertigung von Metallen mittels IR-Spektroskopie und Thermografie T1 - Comparison of measurements of the melt pool temperature during the additive production of metals by means of IR spectroscopy and thermography N2 - Im Rahmen des Themenfeldprojektes „Process Monitoring of AM“ (ProMoAM) evaluiert die Bundesanstalt für Materialforschung und -Prüfung (BAM) gegenwärtig die Anwendbarkeit verschiedenster ZfP-Verfahren zur in-situ Prozessüberwachung in der additiven Fertigung (AM) von Metallen in Hinblick auf die Qualitätssicherung. Einige der wichtigsten Messgrößen sind hierbei die Temperatur des Schmelzbades und die Abkühlrate, welche starken Einfluss auf das Gefüge und die Eigenspannung haben. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zu Temperaturbestimmung an. Hierbei stellen jedoch u. a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen der verwendeten Legierung große experimentelle Herausforderungen dar. Eine weitere Herausforderung stellt für die IR-Spektroskopie die Absorption durch das Schutzgas und weitere optische Elemente dar. Um diese auch in einem industriellen Umfeld kompensieren zu können, wurde eine Methode entwickelt, die das gemessene Spektrum bei der Verfestigung des Werkstoffes als Referenz nutzt. In diesem Beitrag wird die Anwendung dieser Methode für die IR-Spektrometrie als auch Thermografische Messungen beim Laser-Pulver-Auftragschweißen von 316L gezeigt, wobei beide Methoden weiterhin in Hinblick auf ihre individuellen Vor- und Nachteile miteinander verglichen werden. N2 - Within the topic area project “Process Monitoring of AM” (ProMoAM) the Federal Institute for Materials Research and Testing is currently evaluating the applicability of various NDT methods for in-situ process Monitoring in the additive manufacturing (AM) of metals with regard to quality assurance. Two of the most important variables to measure are the temperature of the molten pool and the cooling rate, which have a strong influence on the microstructure and the residual stress. Due to the accessibility of the workpiece during the construction process, optical methods for temperature determination are suitable. However, the wide range of temperatures to be measured, the determination of emissivity and its change during phase transitions of the alloy pose great experimental challenges. Another challenge for IR spectroscopy is the absorption by the inert gas and other optical elements. In order to be able to compensate for this in an industrial environment, a method was developed which uses the measured spectrum as a reference when the material is solidified. This paper shows the application of this method for IR spectrometry as well as thermographic measurements during laser powder cladding of 316L. Furthermore both methods are compared with respect to their individual Advantages and disadvantages. KW - Laser-Pulver-Auftragschweißen KW - Thermografie KW - Direct Energy Deposition KW - IR-Spektroskopie KW - Additive Fertigung KW - Laser metal deposition KW - Thermography KW - IR-spectroscopy KW - Additive manufacturing PY - 2021 DO - https://doi.org/10.1515/teme-2021-0056 VL - 88 IS - 10 SP - 626 EP - 632 PB - De Gruyter CY - Oldenburg AN - OPUS4-52987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stroh, Julia A1 - Ali, Naveed Zafar A1 - Maierhofer, Christiane A1 - Emmerling, Franziska T1 - Ettringite via Mechanochemistry: A Green and Rapid Approach for Industrial Application N2 - Here, we report on a first mechanochemical synthesis of ettringite, an important cement hydrate phase. The mineral compound ettringite ([Ca3Al(OH)6]2·(SO4)3·26H2O) occurs rarely in nature, but is common for cement-based materials. Ettringite has wide technical application in the ceramic and paper industry. However, its typical wet-chemical synthesis is cumbersome and produces waste water and CO2 emissions. Here, we investigate the first mechanochemical synthesis of ettringite for developing an easy and sustainable alternative for industrial application. The mechanosynthesis was monitored in situ by coupled synchrotron X-ray diffraction (XRD) and infrared thermography (IRT). The consumption of the reactants and the formation of the reaction product were monitored with time-resolved XRD. IRT showed the temperature increase based on the exothermic reaction. The reaction conversion was significantly improved changing the strategy of the mechanosynthesis from a one- to a two-step process. The latter included neat pregrinding of solid reactants followed by a delayed addition of the stoichiometric amount of water. Thus, an increase of reaction conversion from 34 to 94% of ettringite could be achieved. KW - XRD KW - Mechanochemistry KW - Ettringite KW - In situ PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479016 DO - https://doi.org/10.1021/acsomega.9b00560 SN - 2470-1343 VL - 4 IS - 4 SP - 7734 EP - 7737 PB - ACS Publications CY - Washington, DC AN - OPUS4-47901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Kantenbeschichtung für das Laserstrahlschweißen dickwandiger Duplexstahl-Bleche N2 - Duplexstähle finden in vielen industriellen Bereichen Anwendung, dies ist nicht zuletzt ihren hervorragenden Eigenschaften, wie einer guten Korrosionsbeständigkeit, einer guten Duktilität bei trotzdem hoher Festigkeit, zuzuschreiben. Diese Eigenschaften werden jedoch durch das Schweißen, vor allem das Laserstrahlschweißen, beeinträchtigt, da die hohen Abkühlraten zu erhöhten Ferritanteilen im Schweißgut führen. Mit Hilfe eines zweistufigen Prozesses, bei dem die Kanten der Fügepartner vor dem Schweißen mit nickelhaltigem Pulver beschichtet werden, soll dieses Problem für dickwandige Bleche gelöst werden. In diesem Zusammenhang wurden verschiedene Prozessparameter für den Laser-Pulver-Auftragschweiß-Prozess untersucht sowie die defektfreie Schweißung dieser beschichteten Kanten mit unterschiedlichen Prozessgasen. KW - Pufferschichten KW - Laser-Pulver-Auftragschweißen KW - Laserstrahlschweißen KW - Duplex PY - 2020 VL - 72 IS - 7 SP - 382 EP - 387 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-50145 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kulka, M. W. A1 - Donskyi, Ievgen A1 - Wurzler, Nina A1 - Salz, D. A1 - Özcan Sandikcioglu, Özlem A1 - Unger, Wolfgang A1 - Haag, R. T1 - Mussel-Inspired Multivalent Linear Polyglycerol Coatings Outperform Monovalent Polyethylene Glycol Coatings in Antifouling Surface Properties N2 - Biofouling constitutes a major challenge in the application of biosensors and biomedical implants, as well as for (food) packaging and marine equipment. In this work, an antifouling surface coating based on the combination of mussel-inspired dendritic polyglycerol (MI-dPG) and an amine-functionalized block copolymer of linear polyglycerol (lPG−b−OA11, OA = oligo-amine) was developed. The coating was compared to a MI-dPG surface which was postfunctionalized with commercially available amine-terminated Polyethylene glycol (HO−PEG−NH2) of similar molecular weight. In the current work, These coatings were compared in their chemical stability, protein fouling characteristics, and cell fouling characteristics. The lPG−b−OA11-functionalized coating showed high chemical stability in both phosphate buffered saline (PBS) and sodium dodecyl sulfate (SDS) solutions and reduced the adhesion of fibrinogen from human plasma with 99% and the adhesion of human serum albumin with 96%, in comparison to the bare titanium dioxide substrate. Furthermore, the Proliferation of human umbilical vein endothelial cells (HUVECs) was reduced with 85% when the lPG−b−OA11 system was compared to bare titanium dioxide. Additionally, a reduction of 94% was observed when the lPG−b−OA11 system was compared to tissue culture polystyrene. KW - Antifouling surface coatings KW - Human umbilical cell adhesion KW - Linear polyglycerol KW - Polyethylene glycol KW - Mussel-inspired adhesives PY - 2019 DO - https://doi.org/10.1021/acsabm.9b00786 VL - 2 IS - 12 SP - 5749 EP - 5759 PB - ACS AN - OPUS4-50342 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Titscher, Thomas A1 - Unger, Jörg F. T1 - Efficient higher-order cycle jump integration of a continuum fatigue damage model N2 - Simulating high-cycle fatigue with continuum models offers the possibility to model stress-redistributions, consider 3Dstress states and simplifies extensions to multi-physics problems. The computational cost of conventional cycle-by-cycle time integrations is reduced by reformulating the fatigue problem as an ordinary differential equation for the material state and solving it with high-order adaptive time integration schemes. The computational cost of calculating the Change of the material state in one cycle is further reduced by a high-order fatigue-specific time integration. The approach is exemplarily demonstrated for a fatigue extension of the implicit gradient-enhanced damage model in 3D and compared to experimental Wöhler lines. KW - Cycle jump KW - Temporal multiscale KW - Fatigue modeling KW - Continuum damage mechanics KW - Regularized damage models PY - 2020 DO - https://doi.org/10.1016/j.ijfatigue.2020.105863 VL - 141 SP - 105863 PB - Elsevier Ltd. AN - OPUS4-51101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Unger, Wolfgang A1 - Stockmann, Jörg M. A1 - Senoner, Mathias A1 - Weimann, T. A1 - Bütefisch, S. A1 - Passiu, C. A1 - Spencer, N. D. A1 - Rossi, A. T1 - Introduction to lateral resolution and analysis area measurements in XPS N2 - Imaging and small-spot (small area) XPS have become increasingly important components of surface chemical analysis during the last three decades, and its use is growing. Some ambiguity in the use of terminology, understanding of concepts, and lack of appropriate reference materials leads to confusing and not always reproducible data. In this paper, it is shown that by using existing knowledge, appropriate test specimens, and standardized approaches, problems of comparability and such reproducibility issues recently observed for XPS data reported in the scientific literature can be overcome. The standardized methods of ISO 18516:2019, (i) the straight-edge, (ii) the narrow-line, and (iii) the grating method, can be used to characterize and compare the lateral resolution achieved by imaging XPS instruments and are described by reporting examples. The respective measurements are made using new test specimens. When running an XPS instrument in the small-spot (small area) mode for a quantitative analysis of a feature of interest, the question arises as to what contribution to the intensity originates from outside the analysis area. A valid measurement approach to control the intensity from outside the nominal analysis area is also described. As always, the relevant resolution depends on the specific question that needs to be addressed. The strengths and limitations of methods defining resolution are indicated. KW - Imaging XPS KW - Lateral resolution KW - Analysis area measurements KW - Small-spot XPS PY - 2020 DO - https://doi.org/10.1116/6.0000398 VL - 38 IS - 5 SP - 053206 AN - OPUS4-51394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cant, D. J. H. A1 - Müller, Anja A1 - Clifford, C. A. A1 - Unger, Wolfgang A1 - Shard, A. G. T1 - Summary of ISO/TC 201 Technical Report 23173—Surface chemical analysis—Electron spectroscopies—Measurement of the thickness and composition of nanoparticle coatings N2 - ISO Technical Report 23173 describes methods by which electron spectroscopies, including X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES) and synchrotron techniques, can be employed to calculate the Coating thicknesses and compositions of nanoparticles. The document has been developed to review and outline the current state-of-the-art for such measurements. Such analyses of core–shell nanoparticles are common within the literature, however the methods employed are varied; the relative advantages and disadvantages of These methods, and the optimal usage of each may not be clear to the general analyst. ISO Technical Report 23173 aims to clarify the methods that are available, describe them in clear terms, exhibit examples of their use, and highlight potential issues users may face. The information provided should allow analysts of electron spectroscopy data to make clear choices regarding the appropriate analysis of electron spectroscopy data from coated nanoparticle systems and provide a basis for understanding and comparing results from different methods and systems. KW - Electron spectroscopy KW - Core-shell KW - Nanoparticles KW - ISO 23173 KW - XPS KW - Thickness KW - Composition PY - 2021 DO - https://doi.org/10.1002/sia.6987 SN - 0142-2421 VL - 53 IS - 10 SP - 893 EP - 899 PB - John Wiley & Sons Ltd AN - OPUS4-52976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gerist, S. A1 - R. Maheri, M. A1 - Unger, Jörg F. T1 - Damage Detection of a Scaled Steel Frame Offshore Structure Using an Improved Imperialist Competitive Algorithm N2 - In this paper, the imperialist competitive optimization algorithm is improved by damage functions to detect damage in a model steel frame test structure for offshore applications. A finite element model of the test structure is developed, validated and updated using the proposed method. As there are much more design variables, which are related to the stiffness of each finite element than the measured mode shapes, the problem is underdetermined. Therefore, damage functions are used to regularize the problem and decrease the number of design variables. A new objective function is proposed for the algorithm using the mode shapes and their l1 norm. The first ten measured mode shapes are used to solve the problem. It is shown that the proposed method is capable of predicting the damage locations with acceptable accuracy. KW - Damage detection KW - Imperialist competitive algorithm KW - Steel frames KW - Offshore structure KW - Damage functions PY - 2021 DO - https://doi.org/10.1007/s40996-021-00743-3 SN - 2228-6160 VL - 9 SP - 1 EP - 15 PB - Springer Verlag CY - Schweiz AN - OPUS4-53709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -