TY - CONF A1 - Schartel, Bernhard T1 - Flammgeschütztes PUR: Eine (alte,) aktuelle und zukünftige Herausforderung N2 - Der Vortrag gibt einen Überblick über die Thematik der flammgeschützten Polyurethanwerkstoffe, d.h. thermoplastisches und elastomeres Polyurethan (TPU, PUR), PUR Hard- und Weichschäume, PUR Coatings. Die Werkstoffcharakteristika wie Pyrolyse, effektive Verbrennungswärme, Rückstandsausbeute, Verarbeitungsparameter und kg-Preis definieren die Anforderungen an Flammschutzlösungen. Der Flammschutz ist spezifisch für das Material ausgelegt, aber auch für die verschiedenen Anwendungen (Automobilbau, Schienenfahrzeuge, Bauwesen, Elektrotechnik, usw.), d.h. um verschiedene Brandtests zu bestehen. Die Pyrolyse und das Brandverhalten von PUR und PUR-Schäumen sowie der flammgeschützten Varianten wird diskutiert. Die gängigen Flammschutzmittel(-kombinationen) für PUR Hard- und Weichschaum sowie thermoplastisches und elastomeres PUR werden zusammengefasst. T2 - PUR Forum CY - Leipzig, Germany DA - 17.05.2017 KW - Polyurethan KW - Brandverhalten KW - Flammschutz KW - PUR Hardschaum KW - PUR Weichschaum KW - TPU PY - 2017 AN - OPUS4-40423 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Deng, C. A1 - Yin, Huajie A1 - Li, R.-M. A1 - Huang, S.-C. A1 - Schartel, Bernhard A1 - Wang, Y.-Z. T1 - Modes of action of a mono-component intumescent flame retardant MAPP in polyethylene-octene elastomer N2 - A mono-component intumescent flame retardant named ethylenediamine-modified ammonium polyphosphate (MAPP) is used in polyethylene-octene elastomer (POE). Insight into the flame-retardant mechanisms of the MAPP is provided from a new perspective. The fire performance of POE/MAPP composites is investigated by oxygen index (OI) and vertical burning (UL-94) tests. POE Composite containing 35 wt% MAPP achieves a V-0 rating, and its OI is 29.3 vol%. The thermogravimetric Analysis (TGA) and Fourier transform infrared spectra (FTIR) confirm that the incorporation of ethylenediamine changes the thermal decomposition of APP, mainly resulting in the formation of char layer with a thermally stable structure. Cone calorimeter analysis revealed the flame-retardant modes of action of MAPP in POE under forced-flaming conditions. Quantitative analysis illustrates that both the residue due to charring and the fuel dilution/flame Inhibition resulting from the release of incombustible products/ phosphorus species decrease the total heat release (fire load) by 20e28%. The residue increases linearly with increasing MAPP content, whereas the reduction in effective heat of combustion levels off. Moreover, the flame-retardant effect resulting from the protective properties of the char is discovered to be the dominant mode of action (up to 85% reduction) with respect to the peak heat release rate, leading to the excellent flame retardancy of POE/MAPP. KW - Ammonium polyphosphate KW - Flame retardant KW - Carbonization KW - Elastomer PY - 2017 DO - https://doi.org/10.1016/j.polymdegradstab.2017.03.006 SN - 0141-3910 SN - 1873-2321 VL - 138 SP - 142 EP - 150 PB - Elsevier AN - OPUS4-39901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Wilkie, Charles A. A1 - Camino, G. T1 - Recommendations on the scientific approach to polymer flame retardancy: Part 2 - concepts N2 - The usage of concepts in scientific communication is critical to our ability to inform the reader about work that has been performed. The significance and thus the quality of scientific discussion rely on the precise use of concepts. In this second part of a two-part paper, concerning the scientific basis of polymer fire retardancy, the proper use of concepts is addressed. Distinct concepts in flame retardancy are discussed, such as fire residue, the correlation of fire performance with char yield according to van Krevelen, catalysis, and wicking. Synergy is discussed in detail, as well as approaches to quantify it, due to its importance for flame retardant polymers. The preceding first paper (part 1) discussed the proper use of scientific terms, thermal analysis, and fire testing. Thus, together these two papers support the community by offering recommendations and addressing some of the most relevant points. They encourage to review scientific practice in the field of flame retardancy of polymers. KW - Char KW - Synergism KW - Flame retardancy KW - Flammability KW - Fire growth indices KW - Synergy index PY - 2017 DO - https://doi.org/10.1177/0734904116675370 SN - 0734-9041 SN - 1530-8049 VL - 35 IS - 1 SP - 3 EP - 20 PB - Sage AN - OPUS4-39084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martins, M. S. S. A1 - Schartel, Bernhard A1 - Magalhães, F. D. A1 - Pereira, C. M. C. T1 - The effect of traditional flame retardants, nanoclays and carbon nanotubes in the fire performance of epoxy resin composites N2 - The effectiveness of distinct fillers, from micro to nano-size scaled, on the fire behaviour of an epoxy resin and its carbon fibre reinforced composites was assessed by cone calorimetry. The performance was compared not only regarding the reaction to fire performance, but also in terms of thermal stability, glass transition temperature and microstructure. Regarding the fire reaction behaviour of nanofilled epoxy resin, anionic nanoclays and thermally oxidized carbon nanotubes showed the best results, in agreement with more compact chars formed on the surface of the burning polymer. For carbon fibre reinforced composite plates, the cone calorimeter results of modified resin samples did not show significant improvements on the heat release rate curves. Poorly dispersed fillers in the resin additionally caused reductions on the glass transition temperature of the composite materials. KW - Epoxy resin KW - Carbon fibre reinforced composite KW - Nanoclays KW - Carbon nanotubes KW - Flame retardants PY - 2017 DO - https://doi.org/10.1002/fam.2370 SN - 1099-1018 SN - 0308-0501 VL - 41 IS - 2 SP - 111 EP - 130 PB - Wiley & Sons, Ltd. AN - OPUS4-39085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matzen, Melissa A1 - Marti, J. M. A1 - Onate, E. A1 - Idelsohn, S. A1 - Schartel, Bernhard T1 - Particle finite element modelling and advanced experiments on dripping V-0 polypropylene N2 - Melt flow and dripping of polymeric materials can be both beneficial and detrimental during fire. It reduces flame spread and result in extinction, as mass and heat are removed from the actual pyrolysis zone. In contrast, melt flow and dripping can provide an additional ignition source, additional process of flame spread and has the potential to start a pool fire. In the vertical UL 94 test, a well adjusted dripping behaviour of flame retarded polypropylene (PP-FR) resulted in a non-flaming dripping V-0 classification. For the polymer samples and their drops collected in UL 94, the decomposition and viscosity was investigated. Particle finite element method (PFEM) was successfully used to simulate the material behaviour in the UL 94 test and increased the understanding of the complex behaviour of polymeric materials during fire. T2 - Fire and Materials, 15th International Conference CY - San Francisco, CA, USA DA - 06.02.2017 KW - V0 dripping KW - Melt flow KW - Flammability KW - Flame retardant KW - Radical generator KW - Dripping agent KW - Polypropylene KW - Particle Finite Element Modelling PY - 2017 SP - 57 EP - 62 PB - Interscience Communication CY - Bromley, UK AN - OPUS4-39443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Bench-scale fire testing tailored for research and development N2 - - STT MuFu+ oven for intumescent coatings - Rapid Mass Calorimeter for high throughput screening - Bench-scale Cable Testing Module - Fire stability of composites T2 - 15th SKZ Conference on Trends in Fire Safety and Innovative Flame Retardants for Plastics CY - Würzburg, Germany DA - 14.03.2017 KW - STT MuFu+ KW - Rapid mass calorimeter KW - Fire stability KW - Bench-scale fire resistance tests KW - Cable KW - Intumescent coatings PY - 2017 AN - OPUS4-39447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Patrick A1 - Morys, Michael A1 - Sut, Aleksandra A1 - Jäger, Christian A1 - Illerhaus, Bernhard A1 - Schartel, Bernhard T1 - Melamine poly(zinc phosphate) as flame retardant in epoxy resin: Decomposition pathways, molecular mechanisms and morphology of fire residues N2 - Synergistic multicomponent systems containing melamine poly(metal phosphate)s have been recently proposed as flame retardants. This work focuses on the decomposition pathways, molecular mechanisms and morphology of the fire residues of epoxy resin (EP) flame retarded with melamine poly(zinc phosphate) (MPZnP) to explain the modes of action and synergistic effects with selected synergists (melamine polyphosphate (MPP) and AlO(OH), respectively). The total load of flame retardants was always 20 wt.%. The decomposition pathways were investigated in detail via thermogravimetric Analysis coupled with Fourier transform infrared spectroscopy. The fire residues were investigated via elemental analysis und solid-state nuclear magnetic resonance spectroscopy. The morphology of intumescent fire residues was investigated via micro-computed tomography and scanning electron microscopy. EP + (MPZnP + MPP) formed a highly voluminous residue that showed structural features of both EP + MPZnP and EP + MPP, resulting in a highly effective protection layer. EP + (MPZnP + AlO(OH)) preserved the entire quantity of phosphorus content during combustion due to the Formation of Zn₂P₂O₇ and AlPO₄. KW - Melamine poly(metal phosphate) KW - Flame retardancy KW - Epoxy resin KW - Solid-state NMR KW - Micro-computed tomography KW - Fire residue PY - 2016 DO - https://doi.org/10.1016/j.polymdegradstab.2016.06.023 SN - 0141-3910 VL - 130 SP - 307 EP - 319 PB - Elsevier AN - OPUS4-36863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scarfato, Paola A1 - Incarnato, L. A1 - Di Maio, L. A1 - Dittrich, Bettina A1 - Schartel, Bernhard T1 - Influence of a novel organo-silylated clay on the morphology, thermal and burning behavior of low density polyethylene composites N2 - The functionalization of a natural sodium montmorillonite (MMT) with (3-glycidyloxypropyl)trimethoxysilane by a silylation procedure is presented, and its use as nanofiller in the melt compounding of low density polyethylene (LDPE) nanocomposites. In particular, the effects on the thermal stability and flame retardant properties of melt compounded LDPE nanocomposites are analyzed, with and without magnesium hydroxide (MH) as an additional conventional flame retardant. The purpose was to investigate possible synergistic effects between the two inorganic fillers on fire behavior. The obtained organosilylated clay showed higher interlayer spacing than the original MMT and good thermal stability, higher than that of many commercial organoclays modified with alkylammonium salts. Its addition to LDPE allowed the production of hybrids with nanoscale dispersion of the filler, as demonstrated by X-ray diffraction. The simultaneous presence of MH, which strongly interacts with the nanoclay, hindered intercalation of the polymer chains between the clay galleries and clay layer exfoliation within the LDPE resin. The investigation of the thermal and burning behavior of the LDPE nanocomposites indicated that the organosilylated clay alone shows only a limited residual protection layer effect. In combination with MH the nanocomposites have a small adverse effect on the reaction to small flame as measured by the Oxygen index and UL 94 testing, and, surprisingly, no effect on the peak heat release rate in the cone calorimeter. The quality of the fire residue was lacking on the microscopic scale. The ternary LDPE/MH/ organoclay systems investigated did not open the door to reducing MH content in halogen-free flame retardant LDPE yet, but demand further research. KW - Nano structures KW - Polymer-matrix composites KW - High-temperature properties KW - Thermoplastic resin KW - Burning behavior KW - Fire retardancy PY - 2016 DO - https://doi.org/10.1016/j.compositesb.2016.05.053 SN - 1359-8368 VL - 98 SP - 444 EP - 452 PB - Elsevier AN - OPUS4-36865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Böhning, Martin A1 - Krafft, Bernd A1 - Schartel, Bernhard T1 - Multilayer graphene chlorine isobutyl isoprene rubber nanocomposites: influence of the multilayer graphene concentration on physical and flame-retardant properties N2 - In recent years, different nanoparticles have been proposed and successfully introduced as nanofillers in rubber nanocomposites. In this study, multilayer graphene (MLG) is proposed as a nanoparticle that functions efficiently at low concentrations. MLG consists of just 10 or so graphene sheets. Chlorine isobutyl isoprene rubber (CIIR)/MLG nanocomposites with different MLG loadings were prepared using an ultrasonically assisted solution mixing procedure followed by two-roll milling. The incorporation of MLG provides a clear improvement in the rheological, mechanical, curing, and gas barrier properties of the nanocomposites. Adding only 3 phr ofMLGto CIIR increased the Young’s modulus by more than two times and reduced the permeability ofO2 andCO2 by 30%. Higher nanofiller concentrations yielded further improvement in the properties of the nanocomposites. Moreover, CIIR/MLG nanocomposites showed reduced flammability. KW - Graphene KW - Rubber KW - Nanocomposites KW - Flammability KW - Reinforcement PY - 2016 DO - https://doi.org/10.5254/rct.15.84838 SN - 0035-9475 VL - 89 IS - 2 SP - 316 EP - 334 AN - OPUS4-37595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Tailored bench-scale fire testing in research and development N2 - Research and development of flame retarded polymeric materials generate a strong demand for bench-scale fire testing saving costs, time, and material. Hereby the good correlation to the fire tests mandatory for later products is the key challenge. Three examples are presented for tailored bench-scale fire test set-ups based on recent projects in my working group: - STT MuFu+: A bench-scale set-up was designed to investigate intumescent coatings protecting steel. An electric oven was modified, so that the standard time temperature curve is applied to a 75 mm x 75 mm coated steel plate. The plate is tested in a vertical position the temperature increase is measured at its back. A high temperature endoscope is used for online observation of the intumescence. Perfect fire residues are produced ready for further investigation. - Rapid Mass Calorimeter: A bench-scale set-up was designed to speed up cone calorimeter testing. Specimen size reduction and using a modified mass loss calorimeter deliver crucial reduction in time and material needed for screening materials. More than 70 different materials, polymers and flame retarded polymers, have been used to understand the meaning of the results and to check the correlation with cone calorimeter results. - Bench-scale Cable Testing Module: A bench-scale set-up was designed to screen cables with respect to their performance in the large scale test (EN 50399). A module is proposed replacing the cone heater and balance in the cone calorimeter. Thus the whole set-up of the cone calorimeter is used determining the heat release by means of oxygen consumption, whereas the novel cable module become cheap and easy. A good correlation to EN 50399 was observed indicating the module being an excellent screening tool for the development of flame retardant cables. The three examples show how close tailored bench-scale testing comes to simulate the performance in larger mandatory fire tests. Proper bench-scale approaches are used for reliable inexpensive assessment when screening novel materials and products. Acknowledgements Thanks go to Michael Morys, who has elaborated the STT MuFu+ in his PhD, and Sebastian Rabe, who has elaborated the Rapid Mass Calorimeter in his PhD. Thanks go to Corning Optical Communications (Emanuela Gallo and Waldemar Stöcklein) for the joint project developing the Bench-scale Cable Testing Module. Thanks go to Patrick Klack elaborating the cable module. T2 - 252nd ACS National Meeting Fall 2016 CY - Philadelphia, USA DA - 21.08.2016 KW - Bench-scale fire testing PY - 2016 AN - OPUS4-37377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -