TY - CONF A1 - Zekhnini, Khalid A1 - Ebell, Gino T1 - Corrosion behavior of simulated monopile foundation by S355J2 steel in artificial seawater and sediment N2 - The development of offshore wind turbines (WTGs) presents many challenges in terms of safe operation over extended periods of time. One of these is the corrosive environment towards metallic materials, which can lead to a loss of material thickness and thus to a deterioration of mechanical performances, especially the strength of infrastructures. This can be counteracted by painting and cathodic protection (CP). Much research has already been done in this area about inhibiting the corrosion process. However, gaps exist regarding free corrosion. This plays a greater role especially for time intervals during the installation of the systems and their maintenance, during which often no CP can be operated. This is especially true for areas where painting surfaces is impossible e.g., sediment areas. This problem is exacerbated by the different corrosion rates caused by the different zones (water and sediment), with their different amounts of dissolved oxygen. This presentation deals with experiments in artificial seawater and sediment. Classical S355J2 steel samples in the form of coupons were fitted with welding wires that carried out the electrical contact to the outer side of the basin. Inside the basins, the specimens are stored in different zones like water and sediment which should simulate the foundation situation of monopiles. The mass loss was determined gravimetrically, elemental currents between specimens in water and sediment were measured and electrochemical investigations were carried out. The influences of the zones, based on different solved oxygen contents, and the rolling skin towards the corrosion behavior of the mild steel samples were determined in this work. Especially the influence of the sediment showed unexpected behavior, determined by electrochemical investigations. These results allow better conclusions to be drawn about the corrosion behavior of low alloy steels in offshore environments used in sediment and seawater, which cannot always be protected. T2 - Eurocorr 2023 CY - Brussels, Belgium DA - 28.08.2023 KW - Marine Corrosion KW - Offshore KW - Monopile KW - Sediment KW - Artificial seawater PY - 2023 AN - OPUS4-58175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Königsbauer, Korbinian A1 - Krebber, Katerina A1 - Schaller, M.B. A1 - Färber, J. A1 - Nöther, N. T1 - POF-based monitoring system using digital I-OFDR for strain detection in road construction N2 - We present a prototype of a distributed POF sensing system for strain detection in road construction and civil engineering ready to be used in practical applications. The system is based on a cost-efficient digital incoherent optical frequency domain reflectometry (I-OFDR). In this approach, the strain-induced changes in the Rayleigh backscattering profile along a perfluorinated polymer optical fiber (PF-POF) are determined by measuring the complex transfer function of the sensing fiber using a compact digital data acquisition unit. The digital unit replaces an oversized vector network analyzer (VNA) enabling suitability of the measurement system for out-door use and providing a significant reduction of the total system costs at the same time. The entire sensor con-cept includes the use of geosynthetics with integrated PF-POFs as two-dimensional sensor structures for geotech-nical applications. The robustness and the functionality of the distributed POF I-OFDR sensors were proven in the field. The field test involved embedding of two geomats, each with two polymer optical sensor loops, into the embankment of the federal road B 91 in a section near Leipzig. The measurements conducted after the sensor-based geomats had been installed confirmed both the potential of such smart geosynthetics and the functionali-ty of the digital I-OFDR prototype. T2 - POF2023 CY - Cork, Irland DA - 17.09.2023 KW - Digital I-OFDR KW - Distriubuted polymer optical fiber sensor KW - Smart geosynthetics KW - Strain detection KW - Structural health monitoring PY - 2023 AN - OPUS4-58423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Johann, Sergej A1 - Kohlhoff, Harald A1 - Neumann, Patrick P. T1 - Revisiting Environmental Sensing Nodes: Lessons Learned and Way Forward N2 - Setting up sensors for the purpose of environmental monitoring should be a matter of days, but often drags over weeks or even months, preventing scientists from doing real research. Additionally, the newly developed hardware and software solutions are often reinventing existing wheels. In this short paper, we revisit the design of our environmental sensing node that has been monitoring industrial areas over a span of two years. We share our findings and lessons learned. Based on this, we outline how a new generation of sensing node(s) can look like. T2 - SMSI 2023 Conference Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Sensing node KW - Sensor network KW - Environmental monitoring KW - Low-cost KW - LoRaWAN PY - 2023 AN - OPUS4-57455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilrich, Cordula T1 - Lagerung von Gefahrstoffen gemäß TRGS 510 N2 - Der Vortrag stellt die wesentlichen Inhalte sowie die wichtigsten Änderungen der TRGS 510 "Lagerung von Gefahrstoffen in ortsbeweglichen Behältern" vor. Die TRGS 510 zeichnet sich durch ein gestuftes Maßnahmenkonzept in Abhängigkeit von der Art und Menge der gelagerten Gefahrstoffe aus. Folgende Maßnahmenstufen werden durch die TRGS 510 beschrieben: 1. Kleinmengen -> Allgemeine Maßnahmen 2. Überschreitung der Kleinmengen -> Lagerung im Lager 3. Überschreitung bestimmter Mengen für spezielle Gefahrstoffe -> Spezielle Maßnahmen 4. Verschiedene Gefahrstoffe und Lagerung im Lager erforderlich -> ggf. Getrenntlagerung und Separatlagerung T2 - Schulungsveranstaltung der Länder für den Vollzug / die Gewerbeaufsicht CY - Online meeting DA - 07.02.2023 KW - Gefahrstoffe KW - Lagerung KW - Technische Regeln für Gefahrstoffe KW - Gefahrstoffverordnung KW - TRGS PY - 2023 AN - OPUS4-56967 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Fladt, Matthias T1 - Innenhydrophobierung von Fahrbahndeckenbetonen als AKR-Vermeidungsstrategie N2 - An den vor allem vor 2006 errichteten Betonfahrbahndecken sind in den letzten Jahren vermehrt AKR-Schäden aufgetreten. Vor diesem Hintergrund wurde durch das BMVBS das ARS 04/2013 erlassen. Dieses wiederum sieht verbindlich im Vorfeld des Neubaus und der Erneuerung von Fahrbahndecken aus Beton im deutschen Bundesautobahnnetz einen Eignungsnachweis für die Gesteinskörnungen vor. Das hatte in den Folgejahren eine drastische Reduzierung der einsatzbaren Gesteinskörnungen zur Folge. Vor diesem Hintergrund wird in dem Beitrag die Leistungsfähigkeit der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie zur Nutzbarmachung grenzwertig alkaliempfindlicher Gesteinskörnungen aufgezeigt. Dabei wird ein Einblick in die Ergebnisse zweier aufeinander aufbauender BASt-Forschungsvorhaben gegeben. Den Schwerpunkt bildet hierbei die Bewertung des Einflusses der Dosierung des Hydrophobierungsmittels auf die Frisch- und Festbetoneigenschaften im Rahmen von Basisuntersuchungen im Labor. Aufbauend darauf wird das Prüfprogramm eines großmaßstäblichen Technikumsversuchs und der aktuelle Stand der Umsetzung aufgezeigt. T2 - 4. Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - AKR-Vermeidung KW - Innenhydrophobierung PY - 2023 AN - OPUS4-56869 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank A1 - Fladt, Matthias T1 - Bewertung der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Zur Vermeidung von AKR-Schäden an Betonfahrbahndecken im deutschen Autobahnnetz wurden mit dem ARS 04/2013 verbindliche Eignungsprüfungen zum Ausschluss alkaliempfindlicher Gesteinskörnungen bei Neubau- und Erhaltungsmaßnahmen eingeführt. Das hatte eine signifikante Reduzierung geeigneter Gesteinskörnungen zur Folge. Deshalb wird geprüft, ob durch die Zugabe eines Hydrophobierungsmittels während der Betonherstellung grenzwertig alkaliempfindliche Gesteinskörnungen nutzbar gemacht werden können. In diesem Beitrag wird der Einfluss der Dosierung eines Compounds mit Hydrophobierungsmittel (HM) auf die Frisch- und Festbetoneigenschaften eines Waschbetons mit einer reaktiven Grauwacke dargestellt. Es zeigt sich, dass aufgrund des Antagonismus die zunehmende Dosierung des HM-Compounds eine signifikante Erhöhung der Zugabe des Luftporenbildners auf Wurzelharzbasis erfordert. Der AKR-Schädigungsprozess wird ab einer Dosierung des HM-Compounds von 0,75 M.-%, bezogen auf den Zementgehalt, hinreichend vermindert. Die mechanischen Eigenschaften des hydrophobierten Waschbetons verschlechtern sich im betrachteten Dosierungsbereich des HM-Compounds nur geringfügig. Auch der Frost-Tausalz-Widerstand vermindert sich, ohne den normativen Grenzwert für die Abwitterung zu überschreiten. T2 - 21. Internationale Baustofftagung ibausil CY - Weimar DA - 13.09.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - Innenhydrophobierung KW - AKR-Vermeidung PY - 2023 AN - OPUS4-58357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unger, Jörg F. A1 - Robens-Radermacher, Annika T1 - A Database for Analyzing Round Robin Data N2 - FAIR (findable, accessible, interoperable and reusable) data usage is one of the main principals that many of the research and funding organizations include in their strategic plans, which means that following the main principals of FAIR data is required in many research projects. The definition of data being FAIR is very general, and when implementing that for a specific application or project or even setting a standardized procedure within a working group, a company or a research community, many challenges arise. In this contribution, an overview about our experience with different methods, tools and procedures is outlined. We begin with a motivation on potential use cases for the applications of FAIR data with increasing complexity starting from a reproducible research paper over collaborative projects with multiple participants such as Round-Robin tests up to data-based models within standardization codes, applications in machine learning or parameter estimation of physics-based simulation models. In a second part, different options for structuring the data are discussed. On the one hand, this includes a discussion on how to define actual data structures and in particular metadata schema, and on the other hand, two different systems for storing the data are discussed. The first one is the openBIS system, which is an open-source Lab notebook and PostgreSQL based data management system. A second option are a semantic representations using RDF based ontologies for the domain of interest. In a third section, requirements for workflow tools to automate data processing are discussed and their integration into reproducible data analysis is presented with an outlook on required information to be stored as metadata in the database. Finally, the presented procedures are exemplarily demonstrated for the calibration of a temperature dependent constitutive model for additively manufactured mortar. Metadata schemata for a rheological measurement setup are derived and implemented in an openBIS database. After a short review of a potential numerical model predicting the structural build-up behaviour, the automatic workflow to use the stored data for model parameter estimation is demonstrated. T2 - RILEM Spring Convention CY - Rabat, Morocco DA - 06.03.2023 KW - Database for Analyzing KW - Round Robin Data KW - Safety in technology and chemistry PY - 2023 AN - OPUS4-57348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unger, Jörg F. A1 - Robens-Radermacher, Annika A1 - Tamsen, Erik T1 - Data provenance - from experimental data to trustworthy simulation models and standards N2 - Data provenance - from experimental data to trust worthy simulation models and standards Jörg F. Unger, Annika Robens-Radermacher, Erik Tamsen Bundesanstalt für Materialforschung und -prüfung (BAM). Unter den Eichen 87, 12205 Berlin, Germany FAIR (findable, accessible, interoperable and reusable) data usage is one of the main principals that many of the research and funding organizations include in their strategic plans, which means that following the main principals of FAIR data is required in many research projects. The definition of data being FAIR is very general, and when implementing that for a specific application or project or even setting a standardized procedure within a working group, a company or a research community, many challenges arise. In this contribution, an overview about our experience with different methods, tools and procedures is outlined. We begin with a motivation on potential use cases for the applications of FAIR data with increasing complexity starting from a reproducible research paper over collaborative projects with multiple participants such as Round-Robin tests up to data-based models within standardization codes, applications in machine learning or parameter estimation of physics-based simulation models. In a second part, different options for structuring the data are discussed. On the one hand, this includes a discussion on how to define actual data structures and in particular metadata schema, and on the other hand, two different systems for storing the data are discussed. The first one is the open BIS system, which is an opensource Lab notebook and Postgre SQL based data management system. A second option are a semantic representations using RDF based ontologies for the domain of interest. In a third section, requirements for workflow tools to automate data processing are discussed and their integration into reproducible data analysis is presented with an outlook on required information to be stored as metadata in the database. T2 - 4th International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 08.03.2023 KW - Data provenance KW - Experimental data to trustworthy KW - Simulation models and Standards PY - 2023 AN - OPUS4-57333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tamsen, Erik A1 - Agrawal, A. A1 - Koutsoureladkis, P. S. A1 - Unger, Jörg F. T1 - From concrete mixture to structural design an optimization framework to reduce the global warming potential N2 - Concrete has a long history in the construction industry and is currently one of the most widely used building materials. Unfortunately, the concrete industry has a significant impact on the environment by contributing to about 9% of the total anthropogenic greenhouse gas (GHG) emissions. Concrete is a highly complex composite material. However, the main source of concrete's GHG emissions is the cement. This leads to two main strategies when trying to reduce the environmental impact. The first is to reduce the cement within the concrete mix. This can be done by substituting it using additives or increasing the amount of aggregates. Usually this will lead to decreased material properties, like compressive strength or stiffness. The second option is to reduce the amount of required concrete by optimizing the topology of the structure. However, this might require higher compressive strength. In addition, there are other properties like to workability which need to be considered. All in all, this leads to a highly complex optimization problem, which requires the estimation of effective concrete properties, based on the mixture as input to a predictive simulation. We present an automated workflow framework which combines experimental data with simulations, calibrates the simulation and performs the desired optimization. This workflow includes classical FE models, design guidelines based on model codes, as well as data driven methods. The chosen example is a beam, for which the concrete mixture is optimized to reduce GHG emissions. The first step is an estimation of material parameters, based on experimental data. This includes measures of stochastic distribution, allowing the quantification of the quality of the estimated parameters. The second step is the optimization. It takes into account constraints like the loading capacity after 28 days, the maximum allowed temperature during cement hydration and the maximum time till demoulding. The applied models include a Mori-Tanaka-based homogenization method to estimate effective concrete parameters, an FE simulation including the evolution of the concrete compressive strength and stiffness, the temperature field, displacements, and stress. This research shows a way towards a more performance-oriented material design. T2 - M2P 2023 (First International Conference Math 2 Product) CY - Taormina, Italy DA - 30.05.2023 KW - Experimental data KW - Simulations PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582545 AN - OPUS4-58254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tabaka, Weronika A1 - Schartel, Bernhard T1 - Bench-scale fire stability testing of carbon fibre reinforced polymer laminates with protective layers N2 - Fire resistance testing of components made of carbon fibre reinforced polymers (CFRP) composites usually demands intermediate-scale or full-scale testing. In this study, a bench-scale test is presented as a practicable and efficient method to assess the improvement in structural integrity of CFRP with different protective interlayers during fire. Fire stability is one of the biggest issues of carbon fibre reinforced polymer (CFRP) composites, particularly when they are using in load bearing applications. As soon as the glass transition temperature of polymer matrix (100-200°C) is achieved, the composite loses its structural integrity, what leads to the distortion and failure. The principal fire stability test is based on simultaneous application of fire and mechanical load. Since the carbon fibres can transfer the tensile loads quite well, the compression load is chosen as a required mechanical load for a test. The fire tests were preceded by a static load test at room temperature to determine ultimate failure load. The specimen was loaded with a compression force until the failure load was reached, which was observed as a buckling. For the fire tests, 10% of compression failure load and direct flame of a fully developed fire (heat flux ≈ 180 kW m-2) were applied simultaneously to the specimen, while the time to failure was measured. The possibilities of bench-scale fire stability testing were presented by investigating new types of laminate structures, which exhibit promising flame retardancy and fireproof properties. The new approach of CFRP laminate differs with a protective concept. Every system consists of two different interlayers (titanium foil, thermoplastic foil PEI, ceramic layer WHIPOX, rubber tape Pyrostat, basalt fibres and kenaf fibres), where the one layer constitutes the fireproof protection, that delays the rise of temperature in the rest of laminate, and the second layer provides very good structural connection with carbon fibre layers, thus improves the mechanical integrity of CFRP composite in fire. The time to failure of CFRP composite was 17s. Protective systems significantly enhance the fire stability and increased time to failure by 3 to 10 times. Thicker specimens showed longer resistance time, however CFRP laminate with ceramic layer and titanium foil presented outstanding results and the best performance. The protection with Kenaf and basalt fibres offered a natural fibre solution with also good fire resistance performance Although bench-scale tests are limited with respect to assessing the performance of components and structures, they are valuable in the assessment of different materials concepts. Furthermore, the reduced effort of conducting bench-scale test (lower costs, time, personnel resources) makes it more practical and effective. T2 - 19th European meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Fire resistance KW - Carbon fibre reinforced polymer KW - Bench-scale testing PY - 2023 AN - OPUS4-57880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Dominic A1 - Robens-Radermacher, Annika A1 - Ghnatios, Ch. A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Unger, Jörg F. T1 - Reduced Order Model with Domain Mapping for Temperature Field Simulation of Wire Arc Additive Manufacturing N2 - Additive manufacturing (AM) has revolutionized the manufacturing industry, offering a new paradigm to produce complex geometries and parts with customized properties. Among the different AM techniques, the wire arc additive manufacturing (WAAM) process has gained significant attention due to its high deposition rate and low equipment cost. However, the process is characterized by a complex thermal history, dynamic metallurgy, and mechanical behaviour that make it challenging to simulate it in real-time for online process control and optimization. In this context, a reduced order model (ROM) using the proper generalized decomposition (PGD) method is proposed as a powerful tool to overcome the limitations of conventional numerical methods and enable the real-time simulation of the temperature field of WAAM processes. Though, the simulation of a moving heat source leads to a hardly separable parametric problem, which is handled by applying a novel mapping approach. Using this procedure, it is possible to create a simple separated representation of the model, also allowing to simulate multiple layers. In this contribution, a PGD model is derived for the WAAM procedure simulating the temperature field. A good agreement with a standard finite element method is shown. The reduced model is further used in a stochastic model parameter estimation using Bayesian inference, speeding up calibrations and ultimately leading to a calibrated real-time simulation. T2 - SIM-AM 2023 CY - Munich, Germany DA - 26.07.2023 KW - Additive manufacturing KW - Reduced Order Model PY - 2023 AN - OPUS4-58253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strobl, Dominic A1 - Robens-Radermacher, Annika A1 - Ghnatios, C. A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Unger, Jörg F. T1 - Reduced Order Model for Temperature Field Simulation of Wire Arc Additive Manufacturing with Domain Mapping N2 - Additive manufacturing (AM) has revolutionized the manufacturing industry, offering a new paradigm to produce complex geometries and parts with customized properties. Among the different AM techniques, the wire arc additive manufacturing (WAAM) process has gained significant attention due to its high deposition rate and low equipment cost. However, the process is characterized by a complex thermal history making it challenging to simulate it in real-time for online process control and optimization. In this context, a reduced order model (ROM) using the proper generalized decomposition (PGD) method [1] is proposed as a powerful tool to overcome the limitations of conventional numerical methods and enable the real-time simulation of the temperature field of WAAM processes. These simulations use a moving heat source leading to a hardly separable parametric problem, which is handled by applying a novel mapping approach [2]. This procedure makes it possible to create a simple separated representation of the model, which allows to simulate multiple layers. In this contribution, a PGD model is derived for the temperature field simulation of the WAAM process. A good agreement with a standard finite element method is shown. The reduced model is further used in a stochastic model parameter estimation using Bayesian inference, speeding up calibrations and ultimately leading to a calibrated real-time simulation. T2 - MORTech 2023 - 6th International Workshop on Model Reduction Techniques CY - Paris, France DA - 22.11.2023 KW - Wire arc additive manufacturing KW - Reduced order modelling PY - 2023 AN - OPUS4-59105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores ( 1 m), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %. T2 - 4th International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 08.03.2023 KW - Earth masonry KW - Material moisture KW - Molecular diffusion KW - Chemisoprtion KW - Knudsen effect KW - Physisorption PY - 2023 AN - OPUS4-57140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sperlich, Tim A1 - Häßler, Dustin A1 - Stelzner, Ludwig A1 - Hothan, Sascha T1 - In situ Prüfmethode zur Untersuchung des Feuerwiderstands von bestehenden Stahlkonstruktionen mit reaktivem Brandschutzsystem N2 - Der Beitrag beschreibt die Entwicklung eines neuartigen in situ Nachweisverfahrens zur Beurteilung des Feuerwiderstandes von bestehenden Stahlkonstruktionen mit gealtertem reaktivem Brandschutzsystem (RBS). Derzeit ist ein solcher Nachweis ausschließlich anhand eines Bauteilbrandversuchs möglich. Hierzu muss ein Bauteil aus der Bestandskonstruktion entnommen und einer zerstörenden Brandprüfung unterzogen werden. In Zusammenhang mit der Dauerhaftigkeitsbewertung von RBS für Zeiträume von mehr als 10 Jahren besteht in der Praxis vermehrt der Bedarf an einem minimal invasiven Prüfverfahren, mit dessen Hilfe sich direkt am Bestandsbauwerk die tatsächlich vorhandene Leistungsfähigkeit des gealterten RBS überprüfen lässt. Durch einen erfolgreichen Funktionsnachweis wäre eine Weiternutzung der Bestandkonstruktion bei Aufrechterhaltung des bestehenden Sicherheitsniveaus möglich. T2 - Symposium Heißbemessung - Structural Fire Engineering CY - Braunschweig, Germany DA - 05.09.2023 KW - Brandschutz KW - Stahlbau KW - Reaktives Brandschutzsystem KW - Prüfmethode KW - Brandversuch PY - 2023 AN - OPUS4-58183 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Patrick T1 - Zustandsbewertung von Bauwerken unter veränderlichen Umgebungsbedingungen mittels Structural Health Monitoring N2 - Brücken sind Teil der alternden Verkehrsinfrastruktur. Um die Nutzungsdauer zu verlängern und plötzliche Schäden zu detektieren kann Bauwerksmonitoring ("Structural Health Monitoring") eingesetzt werden. Der Einfluss von Umgebungsbedingungen, beispielsweise der Temperatur, auf das Bauwerksverhalten ist meist größer als der Einfluss von Schäden. Diese Einflüsse bestmöglich voneinander zu trennen und Veränderungen im Tragverhalten korrekt Schäden oder Umgebungsbedingungen zuzuordnen ist eine offene Forschungsfrage. Diese Arbeit zeigt eine mögliche Lösung, bei der gekoppelte Modelle von Umwelteinflüssen, Schäden und Tragverhalten des Bauwerks auf Grundlage von Monitoringdaten aktualisiert werden. Das Framework dazu wird vorgestellt und an einem Laborexperiment eines Stahlbetonbalkens in der Klimakammer angewandt. Die Ergebnisse bestätigen die Vorgehensweise. In nächsten Schritten müssen komplexere Tragwerke und die Sensitivität des Ansatzes untersucht werden. T2 - Forschungskolloquium, Institut für Konstruktiven Ingenieurbau, Bauhaus-Universität Weimar CY - Weimar, Germany DA - 28.06.2023 KW - Structural health monitoring KW - Bauwerksmonitoring KW - Umwelteinflüsse KW - Brücken PY - 2023 AN - OPUS4-58005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando A1 - Burkert, Andreas A1 - Müller, Thoralf A1 - Lehmann, Jens T1 - Grundlagen Korrosion und Korrosionsschutz - Teil 1: Korrosion metallener Werkstoffe N2 - Innerhalb der Fachausbildung "Kathodischer Korrosionsschutz (KKS)" wurde dieser Vortrag im Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz gehalten. Der 90 min Vortrag befasste sich schwerpunktmäßig mit den Grundlagen der elektrochemischen Korrosion von wichtigen Metallen im Bauwesen: Unleg. Stahl, Aluminium- und Zinkwerkstoffen sowie nichtrostenden Stählen. Galvanische Elemente sowie die Grenzen der elektrochemischen Potentialmessung wurden besprochen. Dies wird anhand einer Reihe von Beispielen verdeutlicht. Der Vortag knüpft die Verbindung zwischen den grundlegenden Korrosionsreaktionen, den äußeren Umgebungsbedingungen, der Korrosionsgeschwindigkeit, dem Faraday'schen Gesetz und den elektrochemischen Stromdichte-Potential-Kurven, mit denen in der Korrosionswissenschaft gearbeitet wird. T2 - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz; Fachausbildung "Kathodischer Korrosionsschutz (KKS)" CY - Online meeting DA - 28.02.2023 KW - Korrosion KW - Elektrochemische Korrosion KW - Potentialmessung KW - Galvanische Korrosion KW - Bimetallkorroison PY - 2023 AN - OPUS4-57068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando A1 - Burkert, Andreas A1 - Müller, Thoralf A1 - Lehmann, Jens T1 - Grundlagen Korrosion und Korrosionsschutz - Teil 2: Korrosionsschutz N2 - Im Rahmen der Fachausbildung "Kathodischer Korrosionsschutz (KKS)" fand als Pflichtmodul der Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz statt. Im Vortrag (Teil 2 "Korrosionsschutz") wurden grundlegende Korrosionsschutzmethoden besprochen, welche sich aus dem Wissen über die Grundlagen der Korrosion ergeben. In einem 90 min Vortrag wurden planungs- und werkstoffseitige Vorgehensweisen präsentiert. Der normativ geregelte Korrosionsschutz bietet Regelwerke für verschiedene Umweltbedingungen und Metalle. Anhand einiger Beispiele wurden Normen zur Bestimmung der Korrosivität gezeigt und die Anforderungen an das spezifische Korrosionsschutzsystem erklärt. Schwerpunktmäßig ging es um den Schutz von Metallen in der Atmosphäre, in Erdböden und im Meerwasser. T2 - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz; Fachausbildung "Kathodischer Korrosionsschutz (KKS)" CY - Online meeting DA - 28.02.2023 KW - Korrosionsschutz KW - Werkstoffauswahl KW - Beschichtungssysteme KW - Deckschichten KW - nichtrostende Stähle KW - Galvanische Anoden KW - Vermeidung der Elementbildung PY - 2023 AN - OPUS4-57069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seher, Julia A1 - Rübner, Katrin A1 - Müller, Constanze A1 - Pniok, N. A1 - Dreisow, B. T1 - Leichte Gesteinskörnungen aus Bau- und Abbruchabfällen - Applikation in der Denkmalpflege N2 - Im Rahmen des BMBF-geförderten Forschungsprojekt ReMin - REALight werden in einem Projektteam aus Industriepartnern und Forschungseinrichtungen unter Koordination der Bauhaus-Universität Weimar leichte Gesteinskörnungen aus Bau- und Abbruchabfällen und industriellen Nebenprodukten auf thermischen Weg hergestellt. Die Aufgabe der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, diese im Drehrohrofen erzeugten Blähgranulate für gebundene Anwendungen in Beton und Mörtel umfassend zu charakterisieren. Gemeinsam mit der Opus Denkmalpflege GmbH wird die Applikation feiner, gebrochener Blähgranulate in leichten Steinergänzungsmörteln für die Restaurierung von Sandsteinobjekten untersucht. Hierzu wird ein zweischichtiges Mörtelsystem bestehend aus Füll- und einem Deckmörtel entwickelt. Erste Ergebnisse der Rezepturentwicklung verschiedener kalkhaltiger Leichtmörtel mit gebrochenen Blähgranulaten werden vorgestellt. Die neuen Leichtmörtel sind hinsichtlich der entwickelten Druckfestigkeit gleichwertig gegenüber herkömmlichen Restauriermörteln. T2 - 21.Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Leichte Gesteinskörnungen KW - Recycling KW - Denkmalpflege KW - Leichtmörtel PY - 2023 AN - OPUS4-58329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik A1 - Grobert, Steffen A1 - Krentel, Daniel A1 - Kluge, Martin A1 - Hauer, Thorsten T1 - Investigation of intracorporeal shock wave propagation using a simplified torso model and a shock wave generator N2 - Blast injuries are among the most common injuries in military operations. Also, in civilian environments, more explosive threats are expected in the future due to emerging conflicts and threats. While the effect of fragments, which is classified as secondary blast injury, could be minimized by police and military personnel’s modern ballistic body protection systems, the effects of shock wave propagation in the body as part of the primary explosion trauma still remain a serious threat needing further research. The detonation-physical processes of highly dynamic pressure changes within the human body, the reflection-related amplification of shock waves at organ-dermis interfaces, and the consequences of injury mechanisms have become more prominent in international research. Various approaches have been used to investigate these aspects. Animal experiments on free field test sites or shock tube setups combined with a subsequent biological evaluation and numerical simulations provided promising results and allowed the discussion of different biomechanical aspects. However, due to poor reproducibility and a lack of short-term dynamic material properties, most research approaches have significant limitations. Laboratory test setups do not represent real-scale high explosive detonation parameters with regards to pressure characteristics, impulse duration and blockage problems. Measured values are interpreted with partly outdated, selective and not validated limit values for overpressures from field tests with animals. This is due to the lack of a validated and comprehensive data set covering a variation of the crucial parameter. Injury mechanisms and their effects have not yet been sufficiently elucidated for the torso and extremities. In order to contribute to the research efforts on the primary explosion effects, the German Federal Armed Forces established an interdisciplinary military medical research project in cooperation of the Bundeswehr Hospital Berlin and the German Federal Institute for Materials Research and Testing (BAM). The aim of the planned investigation is the development of a multidisciplinary method to investigate shock wave behavior in various generic tissue simulants under the most reproducible conditions possible with realistic loads in an experimental test series with short set-up times. T2 - 7th International Forum on Blast Injury Countermeasures CY - Tokio, Japan DA - 17.05.2023 KW - Shock wave generator KW - Blast injury KW - Primäre Explosionswirkung KW - Experimental setup PY - 2023 AN - OPUS4-60045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik A1 - Grobert, Steffen A1 - Krentel, Daniel A1 - Hauer, Thorsten T1 - Influence of Torso Protective Equipment on Intracorporeal Shock Wave Behavior N2 - In the field of explosive reactions, there is a type of explosive effect that lacks a sufficient database and reproducible experiments regarding biomechanics. It concerns the primary explosive effect. It is defined as pure shock wave of the explosion. The physical behavior of the shock wave when interacting with different types of tissue and, in particular, the subsequent transitions of the shock wave, have barely been investigated. The transition of the shock wave into other materials is the focus of the research Therefore, the aim of the investigations is the development of a multidisciplinary method to investigate shock wave behavior in various generic tissue simulants under the most reproducible conditions possible with realistic loads in an experimental test series with short set-up times. An autoclave is used to generate the pressure waves. A simplified torso model consisting of ballistic gelatin is used as a simulant. In this paper, the influence of protective equipment on the pressure load in the tissue simulant is investigated. For this purpose, consecutive test setups are used. First, the behavior of ballistic gelatin as a tissue simulant is investigated. Then, the simplified torso model is covered with typical combat clothing consisting of four layers. Afterwards a currently used UHMWPE ballistic protective plate is placed in front of the simplified torso model. Finally, the combat clothing and the protective plate are examined in combination. Three cast-in pressure sensors are used as measuring devices, as well as an acceleration sensor attached to the protective plate. The experiments show that the maximum overpressure in a model protected by combat clothing and the protective plate can be reduced by 95%. However, the propagation speed of the shock wave within the simplified torso model increases from 1535.5 m/s to 2204.5 m/s. This shows that even protective equipment, which is not primarily intended to protect against blast, offers a significant reduction in the pressure load in the protected area. On the one hand it is caused by the media transition from air to PE and the resulting higher reflection of the acceleration of the transmitted wave within the simulant. On the other hand, it is also reduced due to the damping and dispersion caused by the clothing layers. T2 - 16th International Personal Armour Systems Symposium CY - Dresden, Germany DA - 11.09.2023 KW - Shock wave generator KW - Blast injury KW - Pressure wave KW - Experimental setup PY - 2023 AN - OPUS4-58639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seeber, Henrik A1 - Grobert, Steffen A1 - Krentel, Daniel A1 - Gerbeit, Marco T1 - Experimental Setup for the Reproducible Generation of Pressure Waves in Free Field Conditions N2 - The injuries caused by the primary blast are still poorly understood, especially in the torso region. To generate sufficiently large data sets, shock tubes are often used. However, these have some limitations, such as blockage, use of the exit jet, widening cross-sections, and scaling problems with respect to compressive strength and test objects. Therefore, it is appropriate to conduct experiments under free-field conditions, but tests with real explosives are often associated with long preparation and setup times as well as high safety requirements. Therefore, this paper presents an experimental setup for the reproducible generation of blast waves under free-field conditions. This experimental setup aims to provide a test environment for a sufficiently large specimen to investigate the behaviour of the shock wave within the specimen, especially at the media interfaces. As an example of application, the influence of the primary explosive effect on protective equipment or on tissue simulants for the investigation of blast injuries can be mentioned. An autoclave is used as a shock wave generator. It has a volume of 0.065 m3 and is filled with a stoichiometric acetylene-oxygen gas mixture. The setup and turnaround time is approximately 30 minutes. The following factors have been selected as target variables for the optimization of the shock wave generator: reproducibility of the pressure wave, use-case-relevant positive phase duration and peak overpressure, a pressure curve characteristic corresponding to that of a military explosive under undisturbed free field conditions, and short setup times of the experimental setup. For this purpose, the experimental setup is presented in this paper. Several series of measurements are presented, showing the characteristics of the generated pressure wave. For the generated pressure wave, the classical pressure curve characteristics can be clearly recognized. A peak pressure of 92 kPa is reached at a distance of 1 m from the opening, and the first positive pressure phase lasts 1.17 ms. Furthermore, the pressure wave propagates in a hemispherical shape. The typical characteristics of the blast wave generated by the SWG have been demonstrated using the military explosive PETN. It is shown that the actual load case corresponds to about 70 g of PETN. T2 - 26th International Symposium on Military Aspects of Blast and Shock CY - Wollongong, Australia DA - 03.12.2023 KW - Shock wave generator KW - Blast injury KW - Pressure wave KW - Experimental setup PY - 2023 AN - OPUS4-59356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Strangfeld, Christoph A1 - Jeyifous, Olubunmi Anthony A1 - Hüsken, Götz A1 - Mezhov, Alexander T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. In the future, lower construction costs are expected with increased construction speeds and decreasing required materials and workers. However, architects and civil engineers rely on a certain quality of execution to fulfil construction standards. Although several techniques and approaches demonstrate the advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process commonly used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a test sample cannot be taken as a representative sample for the whole structure. Although mortar properties vary only locally, a defect in one layer during printing could affect the entire integrity of the whole structure . Therefore, real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive manufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of a mortar during the printing process. The following study investigates an approach for calculating yield stress and plastic viscosity based on experimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bingham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipes with integrated pressure sensors at different positions is utilized. Monitoring the printing process with different sensors is crucial for the quality control of an ongoing process. T2 - Non-Tradijtional Cement and Concrete CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive Manufacturing KW - Rheology KW - Bingham Fluid PY - 2023 AN - OPUS4-58144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulze, Uwe T1 - Measurement of permeation of hydrogen on hoses according to ISO 3821 N2 - The subject of permeation of hoses according to ISO 3821 for hydrogen was discussed for a long time in ISO/TC 44/SC 8. The reason is a considerable leakage of hydrogen diffused into the hose material over the end face of the hose. Because of this unsolved, safety-related problem of hoses sold on the market, measurements should be carried out in order to be able to better assess the problem. BAM has declared its attendance to provide a required fast solution to this issue. T2 - Meeting of the committee ISO/TC 44/SC 8 "Equipment for gas welding, cutting and allied processes" CY - Genoa, Italy DA - 08.11.2023 KW - Permeation KW - Hoses KW - Hydrogen KW - Leakage KW - ISO 3821 PY - 2023 VL - 2023 AN - OPUS4-59375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Baeßler, Matthias T1 - Vibration-based system identification of a large steel box girder bridge N2 - The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model. T2 - XII International Conference on Structural Dynamics (EURODYN 2023)) CY - Delft, Netherlands DA - 02.07.2023 KW - Road bridges KW - Fatigue KW - Operational modal analysis KW - System identification PY - 2023 AN - OPUS4-58101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Structural integrity management research at BAM N2 - This presentation provides an overview on the structural integrity management research at BAM. In addition, a framework for monitoring and risk-informed inspection and maintenance planning for offshore steel structures is presented. T2 - Structural Health Monitoring Using Statistical Pattern Recognition CY - Berlin, Germany DA - 20.03.2023 KW - Structural integrity KW - Monitoring KW - Maintenance KW - Inspeciton KW - Bridges KW - Offshore wind PY - 2023 AN - OPUS4-57864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Baeßler, Matthias T1 - Vibration-based system identification of a large steel box girder bridge N2 - The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model. T2 - XII International Conference on Structural Dynamics (EURODYN 2023) CY - Delft, Netherlands DA - 02.07.2023 KW - Bridge KW - Safety KW - Fatigue KW - Modal system identification KW - Model updating PY - 2023 AN - OPUS4-57863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Martin T1 - Selbstentzündungsverhalten von Holz- und Biokohlen Gefahrguteinstufung sicher? N2 - Mit der Abkehr von der Nutzung fossiler Rohstoffe rücken regenerative Energieträger immer weiter in den Focus. Neben klassischen Holzkohlen werden verstärkt so genannte Biokohlen produziert. Dieser Begriff findet Verwendung für mit Hilfe verschiedener Verfahren karbonisierte pflanzliche, tierische oder mikrobielle Ausgangsstoffe. Diese Kohlen werden zum Teil über weite Strecken zum Bestimmungsort transportiert (Überseetransporte) oder vor Verwendung für längere Zeit gelagert. Häufig zeigen diese Kohlen ein kritisches Selbstentzündungsverhalten, wobei Einstufungstests (UN N.4 Test) versagen können. Ein negatives Testergebnis des UN N.4 Tests führte dabei in der Vergangenheit zur Nichteinstufung als selbsterhitzungsfähiger Stoff; in der Praxis entzündeten sich aber bereits vergleichsweise kleine Schüttungen (einige m³), z. B. beim Seetransport in Containern. Der Artikel geht auf dieses Problem ein, stellt Prüfverfahren vor und gibt Empfehlungen für sicheren Transport und Lagerung. T2 - VDI Fachtagung "Sichere Handhabung brennbarer Stäube CY - Nürnberg, Germany DA - 25.10.2023 KW - Biokohle KW - Selbstentzündung KW - Gefahrguteinstufung PY - 2023 AN - OPUS4-59597 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Anita T1 - Certification and approvals of dangerous goods packaging in Germany N2 - Germany and China cooperate in a GIZ project - initiated and supported by the BMDV - in comparing their systems of dangerous goods packagings. T2 - Sino-German Workshop on Dangerous Goods Packaging CY - Online meeting DA - 24.11.2023 KW - Dangerous goods packagings KW - Transport KW - ADR PY - 2023 AN - OPUS4-59276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlick-Hasper, Eva A1 - Bethke, John T1 - Vergleichende Schüttwinkelmessungen an festen Gefahrgütern N2 - Die in den von der BAM anerkannten Prüfstellen für Gefahrgutverpackungen gängigen Schüttwinkel-Messmethoden werden verglichen, anhand der Messung an fünf pulverförmigen oder körnigen Stoffen mit gefährlichen Eigenschaften. Zusätzlich wird die Untersuchung des Einflusses einer unterschiedlichen klimatischen Vorlagerung vorgenommen. T2 - 36. Sitzung des BAM AK Prüfstellen CY - Berlin, Germany DA - 12.09.2023 KW - Schüttwinkel KW - Pulver KW - Schüttgüter KW - Fließfähigkeit PY - 2023 AN - OPUS4-58278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlick-Hasper, Eva A1 - Bethke, John A1 - Goedecke, Thomas T1 - How To Measure The Angle of Repose of Hazardous Substances in the Test Centers for Dangerous Goods Packagings N2 - The flow properties of powdery or granular filling substances for dangerous goods packagings are safety-relevant parameters. To specify the flow behavior, the angle of repose is measured in the recognized test centers for dangerous goods packagings in Germany. Previous investigations performed on non-hazardous substances revealed that some of the methods currently used have disadvantages in application. Additionally, for occupational health and safety reasons, it was generally viewed critically to carry out measurements of the angle of repose for dangerous goods at all. Instead, the dimensionless Hausner ratio to describe the flow behavior was proposed. In this work, the investigations were extended to real hazardous substances to concretize the assessment. Five exemplary hazardous substances were tested for their angle of repose using the methods commonly applied in the test centers. The Hausner ratio was also determined. In addition, the influence of a different climatic preconditioning on the angle of repose measurement was examined using three selected non-hazardous bulk materials. The results show that the measurement of the angle of repose is not fundamentally excluded for dangerous goods. However, for reasons of applicability, repeatability and occupational health and safety, only the ISO method can be applied for dangerous filling substances. This method provides conservative results regarding a safety-related evaluation of flow properties for the transport of dangerous goods. In principle, both the ISO method and the determination of the Hausner ratio can be used for dangerous goods. It is also essential especially with finely powdered filling goods, to carry out controlled preconditioning. T2 - 31st IAPRI Members' Conference CY - Navi Mumbai, India DA - 22.05.2023 KW - Angle of repose KW - Flow properties KW - Flowability KW - Hausner ratio KW - Powders KW - Sift-proofness PY - 2023 AN - OPUS4-57619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schepers, Winfried A1 - Kulke, Dennis T1 - Korrelationen zwischen Sondierungen und dynamischen Bodeneigenschaften N2 - Wir zeigen, dass bei homogenen ausgeprägt sandartigen Böden mit statistisch ermittelten Korrelationen die dynamischen Bodensteifigkeiten mit einer Genauigkeit abgeschätzt werden können, die mit der Ungenauigkeit der seismischen Verfahren übereinstimmt. Mit zunehmenden Feinkornanteil werden die Unsicherheiten der statistischen Korrelationen größer. Bei stark überkonsolidierten glazialen Böden sollte von der Anwendung empirischer Korrelationen Abstand genommen werden. T2 - 18. D-A-CH-Tagung für Erdbebeningenieurwesen und Baudynamik CY - Kiel, Germany DA - 14.09.2023 KW - Baugrunddynamik KW - Dynamische Bodenkennwerte KW - Statistische Korrelationen PY - 2023 AN - OPUS4-58581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schepers, Winfried A1 - Brinkgreve, Ronald A1 - Appel, Silke T1 - Cone penetration tests and dynamic soil properties N2 - Current standards like ISO 14837-32:2015 and DIN EN 1998-1/NA:2021 as well as prEN 1997-2:2022 allow for using correlations between the results of in-situ soil penetration tests and shear wave velocity (or shear modulus) to determine soil properties to be used in dynamic analyses. While the ISO and prEN standards even provide some recommendations on specific correlations to be used, the DIN standard does not. Due to the statistical nature of such correlations their general applicability has to be verified. We collected data sets from test sites from Germany as well as New Zealand at which cone penetration tests (CPT) as well as seismic site investigation methods were conducted. These sites comprise sandy soils as well as clayey soils, mixed soils as well as glacial soils. We compare the results of several correlations between CPT results and shear wave velocity. The accuracy of such correlations is assessed with respect to the accuracy of seismic in-situ tests. It turns out that for clean sands such correlations between CPT and Vs have a similar order of variability as seismic in-situ tests conducted at the same site. The higher the fines portion of the soil, the higher the variability of the statistical correlations, and consequently the less the general applicability. For glacial soils and other special soil types usage of statistical correlations to determine dynamic soil properties is not recommended. T2 - Eurodyn 2023 CY - Delft, Netherlands DA - 02.07.2023 KW - Dynamic soil properties KW - Statistical correlations PY - 2023 AN - OPUS4-58582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schepers, Winfried A1 - Brinkgreve, Ronald A1 - Appel, Silke T1 - Recommendations on finite Element modelling of non-seismic excitation in soil-structure interaction problems N2 - Nowadays geotechnical engineering firms have powerful software tools to extent their consulting business also into dynamic soil-structure interaction, which before has been restricted to a rather small community of specialized experts in this field, and they certainly do. This is particularly true with respect to non-seismic sources, that is all kinds of human induced vibrations. Hence, there is a demand from clients as well as from contractors to have guidance on the requirements as well as the limits of numerical modelling of soil-structure interaction. From the literature as well as from relevant standards, recommendations for the numerical modelling of soil-structure interaction problems involving seismic actions are well known, e. g. ASCE/SEI 4-16. There are, however, some particularities when dealing with human-induced vibrations, which are absent in seismic analyses. For human-induced excitations very little specific guidance has been published in the past. A machine foundation on a homogeneous half space excited by harmonic loads with excitation frequency between 4 Hz and 64 Hz has been analysed by means of several commercially available software packages. Parametric studies have been performed to verify if recommendations for seismic soil-structure analyses are valid for non-seismic analyses as well. This paper provides details on the benchmark example and the most important conclusions from the undertaken parametric studies. T2 - Eurodyn 2023 CY - Delft, Netherlands DA - 02.07.2023 KW - Numerical analysis KW - Vibrations KW - Soil-structure interaction PY - 2023 AN - OPUS4-58583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard A1 - Hupp, Vitus A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Flammschutz trifft geklebte Verbindungen N2 - Produkte, Bauteile und Konstruktionen im Transport- und Bauwesen bestehen mehr und mehr aus Klebverbunden. Allein die Menge des verwendeten Klebstoffes oder die Anzahl geklebter Verbindungen schließen für eine verlässliche Betrachtung und Bewertung der Brandrisiken aus, deren Beitrag zur Brandentstehung, Flammenausbreitung oder Feuerwiderstand von Baugruppen und Konstruktionen zu vernachlässigen. Anforderungen an die Leistungsbeschreibungen von flammgeschützten Klebstoffen bzw. Haftklebebändern werden definiert, oft ohne ein ausreichendes Verständnis der Beiträge von Klebverbunden zum Brandverhalten der Bauteile zu haben. Der Vortrag beleuchtet diese Problematik und stellt die verschiedenen komplexen Anforderungen aus dem Brandschutz in Hinblick auf Auswahlkriterien und Entwicklungsziele für flammgeschützte Klebstoffe dar. Dabei ist dieser Transfer des Brandverhaltens, sprich der Systemantwort einer Komponente oder Bauteils in einem spezifischen Brandszenario, in Materialeigenschaften des Klebstoffes eine intrinsische und anspruchsvolle Herausforderung. Im abgeschlossenen IGF-Projekt Nr. 20762 N (Forschungsvereinigung DECHEMA) haben wir für Klebebänder eine systematisch-wissenschaftliche Studie durchgeführt und aussagekräftige Erkenntnisse zu Verfügung gestellt. Die Untersuchungen zur Entflammbarkeit zu Brandbeginn, zur Flammenausbreitung (Wärmeentwicklung) im sich entwickelnden Brand und zum Feuerwiderstand im Vollbrand machen die sehr unterschiedlichen Einflüsse von Klebverbunden, d. h. auch die unterschiedlichen Anforderungen an die Modifikation der Klebebänder, deutlich. Die thermische Analyse verschiedener Klebstoffe zusammen mit den Brandtest freistehender Haftklebebänder, an einseitig geklebten Substraten und an Klebverbundprobekörpern skizzieren eindrucksvoll die komplexen Zusammenhänge zwischen Materialeigenschaften der Klebebänder und dem Brandverhalten von Klebverbunden. Der Vergleich von verschiedenen Substraten wie Stahlbleche, Holz, Mineralwolle und verschiedene Polymermaterialien belegt darüber hinaus, dass der Einfluss der Klebverbindungen auf das Brandverhalten der Klebverbunde substratspezifisch ist. Gerade der Vergleich zwischen Holz, Polymethylmethacrylat (PMMA) und Bisphenol A Polycarbonat (PC) liefert überraschend unterschiedliche Ergebnisse. Die Variation der Klebstoffe und Trägermaterialien der Klebebänder skizziert die verschiedenen Möglichkeiten für die Materialentwicklung. Abhängig vom Material und Brandszenario können Klebverbunde im Vergleich zu gleich dicken Probekörpern aus demselben Substrat sowohl eine deutliche Erhöhung der Brandrisiken, ein praktisch unverändertes Brandverhalten oder eine Reduktion des Brandrisikos hervorrufen. Grundsätzlich kann keine Lösung bzw. kein Tape gefunden werden, die mit allen Substraten einen guten Brandschutz gewährleistet. Substrate, Carrier und Klebstoff müssen nicht nur aufeinander abgestimmt werden, sondern auch auf das Brandszenario, in welchem der Verbund eine gute Performance liefern soll.Das IGF-Projekt (20762) der Forschungsgemeinschaft (DECHEMA Deutsche Gesellschaft für Chemische Technik und Biotechnologie e V, Theodor Heuss Allee 25, 60486 Frankfurt am Main) wurde durch die AiF im Rahmen des Programms „Förderung der Industriellen Gemeinschaftsforschung (IGF)” des Bundesministeriums für Wirtschaft und Klimaschutz aufgrund eines Beschlusses des Deutschen Bundestages gefördert. T2 - 23. Kolloquium Gemeinsame Forschung in der Klebtechnik CY - Frankfurt am Main, Germany DA - 28.02.2023 KW - Klebebänder KW - Entflammbarkeit KW - Brandverhalten KW - Feuerwiderstand KW - Flammschutz PY - 2023 AN - OPUS4-57073 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame Retardancy of Polymers - A Bunch of Thoughts N2 - Short overview is given of BAM's research within the topic "Flame Retardancy of Polymeric Materials". Fire science is identified as a crucial compentenc of BAM following our mission "Safety in Technology and Chemistry". In the area of polymers we work interdisciplinary, in the dimensions from nm to 2m, and we love to combine experiment and simulation. Multimethodical examples are given to describe the burning phenomena and flame-retardant modes of action. Further some examples are presented for tailored bench-scale fire testing and assessing concepts. Our goal is to provide the fundaments for a evidenced-based development of future materials. T2 - Klausurtagung Transregio 150 CY - Weinheim, Germany DA - 21.11.2023 KW - Flame retardants KW - Mode of action KW - Flame retardancy concepts KW - Flame inhibition KW - Protective layer KW - Charring KW - Dripping KW - Synergy PY - 2023 AN - OPUS4-58899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard A1 - Schartel, Bernhard T1 - Flame retardant biocomposites: Up-and-coming N2 - - biocomposite (=biopolymer/natural fibres) replacing technical polymers - renewable building blocks for flame retardants - exploiting waste streams for sustainable adjuvants and flame retardants - bio-vitrimers T2 - 1st Conference - Flame Retardancy for Composite Applications in the Transport Sector CY - Berlin, Germany DA - 10.05.2023 KW - Biocomposite KW - Flame retardant KW - Vitrimer KW - Renewable KW - Sustainable PY - 2023 AN - OPUS4-57511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Sustainability Finding its Way into Flame Retardancy: Food for Thought between Fake Fiction and Future N2 - Main message: Sustainability, or in other words, exploiting environmental conservation for the economic welfare and prosperity for all, would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular economy. Food for though is given by dint of a critical overview of the current trends in sustainable flame-retardant polymeric materials. Introduction: Transforming the plastics industry into a carbon circular economy over the next 30 years requires an immediate revolution entailing the development of cutting-edge materials and the planning of future industrial production plants. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts can take us forward into the future. Experimental The synthesis, processing, polymer analysis, thermal analysis, and investigation of fire behaviour from our own research are performed according to the state of the art, mostly in accordance with the pertinent ISO standards. Indeed, some of our equipment is part of the accredited lab; for the other methods we fulfil equivalent quality standards in terms of maintenance, calibration, participation in round robins, etc. Work steps such as the synthesis or preparation of new materials are usually outsourced or done with partners that have the relevant core competence. The talk also presents examples from other groups whose experimental is described in the corresponding scientific papers. Results and Discussion An overview of current trends towards producing sustainable, flame-retardant polymeric materials is presented, using examples from the literature and by sketching our own projects performed in recent years. The examples are structured along a common theme leading from the use of old and new natural materials with some intrinsic flame retardancy, via flame-retardant biopolymers and biocomposites, to using renewable sources for flame retardants with the objective of exploiting natural sources available as industrial waste streams. Natural flame retardants and adjuvants are highlighted, although the status of most may be assessed as merely motivating our vision. Nevertheless, there are natural material streams finding their way into polymer mass production as fillers, adjuvants, polymers, or renewable educt sources. Natural substances originating from industrial waste streams open the door to sustainable solutions, because they are often available at low cost and avoid competition for land with farming or virgin forests. Aside from this main topic, remarks will address the recycling of flame-retarded polymeric materials; vitrimers are mentioned as a potential material for recyclable thermosets. At the end of the day, only convincing property profiles will prevail both for exploiting renewable sources and circular design, including cost effectiveness, sufficient availability, consistent quality, processibility, mechanical properties, and flame retardancy. However, sustainability must not be merely tolerated as an additional demand, but should instead be recognized as a solution, because sustainability aspires to ensure our economic welfare now and in the future. Acknowledgement: The examples shown from own project were supported by funding grants: BMBF WTZ: 01DN16040, DFG Scha 730/19-1, VW-Stiftung: Experiment No: 97437, DFG Scha 730/20-1, BMBF KMU Innovativ 031B1289B. T2 - 19th European Meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Renewable KW - Biocomposite KW - Sustainable KW - Circular economy KW - Natural PY - 2023 AN - OPUS4-57815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard A1 - Battig, Alexander A1 - Böhning, Martin A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Strommer, Bettina A1 - Tabaka, Weronika A1 - Wachtendorf, Volker T1 - Small but Great – Multifunctional Graphene in Rubber Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET ≥ 250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution or latex premixing of master batches followed by conventional two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of ca. 35, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR).[1-5] 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM).[6-8] The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 34th PDDG Conference CY - Dubrovnik, Croatia DA - 11.06.2023 KW - Graphene KW - Nanocomposites KW - Reinforcement KW - Antioxydant KW - Flame retardant KW - Durability PY - 2023 AN - OPUS4-57693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame retardancy features sustainability: Fake fiction, food for thought, or future N2 - • Renewable sources find their way into flame retardancy • Innovative solutions meet sustainability • Facing recycling and circular economy T2 - AMI Fire Retardants in Plastics CY - Philadelphia, PA, US DA - 26.04.2023 KW - Flame retardants KW - Sustainability KW - Resources from waste streams KW - Biocomposite KW - Vitrimers PY - 2023 AN - OPUS4-57415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scarponi, G. A1 - Eberwein, Robert A1 - Otremba, Frank A1 - Cozzani, V. T1 - Modelling the response of LH2 tanks equipment with Multi Layer Insulation to fire exposure N2 - Hydrogen is among the most promising candidates to replace fossil fuels in the energy transition. Hydrogen-powered vehicles are already a reality, and their number is foreseen to increase considerably in the next decade. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) appear to be one of the most effective to ensure high volumetric energy density. A potential loss of integrity of this kind of storage equipment might lead to severe consequences due to high flammability of hydrogen. This might occur, for instance, as a consequence of the exposure to an external source of heat such as a fire following a car accident. Real scale fire test results suggest that the super insulating performance of MLI systems may undergo severe degradation when this is subjected to high temperature, leaving the tank almost unprotected and leading to failure in a relatively short time. Characterizing this kind of accident scenario is crucial to ensure a safe design of storage tanks for Hydrogen-powered vehicles. This presentation provides an overview of the ongoing research work on modelling MLI LH2 tanks exposed to fire. Lumped and computational fluid dynamic based models are presented, highlighting current gaps. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis case studies. T2 - H2-Kolloquium CY - Online meeting DA - 21.06.2023 KW - LH2 KW - Cold KW - MLI PY - 2023 AN - OPUS4-57878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosenbusch, Sjard Mathis A1 - Balzani, D. A1 - Unger, Jörg F. T1 - Mesh-convergence and gradient-enhanced models in blast simulations of concrete structures N2 - Blast experiments on reinforced concrete structures are often limited to small structures and therefore simple shock waves. Such experiments are carried out at the Bundesanstalt für Materialforschung und -prüfung (BAM) and the structural response is investigated using several measuring methods. Complex load scenarios that occur as a result of reflection of the shock wave in larger structures are harder to realise in practice. Numerical simulations for the propagation of the shock wave and the structural response can therefore be an alternative method for the investigation of blast loads on complex structures. For the simulation of concrete under impact and blast loads, several local constitutive models exist that are formulated as plasticity models with softening taken into account by introducing a scalar damage field. Local damage models however often lead to mesh-dependent results which do not converge with mesh refinement. In order to achieve meaningful predictions from numerical experiments, independence from the mesh is needed. In this contribution, the JH2 model (Johnson and Holmquist 1994) with a parameter set for concrete is investigated in a simple blast load scenario. The shockwave is implemented as a simplified Friedlander-curve and the overpressures are applied as a boundary condition for the structural simulation. In order to account for large displacements that can occur during blast loads, an updated Lagrangian formulation is utilised. A Runge-Kutta method with adaptive time stepping is used to advance the solution in time. The open source FEM software FEniCS (Logg et al. 2012) is used together with an implementation of the JH2 model which has been developed at BAM. An extensive convergence analysis with both timestep- and mesh-refinement is carried out to show the mesh dependency. In order to make the results independent of the mesh, possible nonlocal versions of the JH2 model with gradient-enhancement are presented. Since many damage models for concrete share the damage mechanism of the JH2 model, the application of the regularisation methods to more complex material models, like the RHT model (Grunwald et al. 2017), is also discussed. Advantages of a gradient-enhanced formulation to simulate dynamic strength increase of concrete, as suggested in (Häußler-Combe and Kitzig 2009), is discussed as well. T2 - ECCOMAS YIC 2023 CY - Porto, Portugal DA - 19.06.2023 KW - Gradient-Damage KW - Explicit Dynamics KW - Concrete Modeling KW - Mesh Convergence PY - 2023 AN - OPUS4-58717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rogge, Andreas T1 - Wissenschaftliche Perspektiven einer dauerhaften und zuverlässigen Verkehrsinfrastruktur N2 - Der Erhalt einer dauerhaft sicheren Infrastruktur erfordert neben der Berücksichtigung technisch bedingter Alterungs- und Schädigungsprozesse auch die Umsetzung aktueller gesellschaftlicher Herausforderungen wie die Integration neuer Mobilitätskonzepte, Steigerung der Resilienz gegenüber Klimawandel oder Ressourcenschonung. Die parallele Umsetzung dieser „alten“ und „neuen“ Anforderungen lässt sich nur durch räumlich und zeitlich skalenübergreifende Betrachtungen lösen, die ohne digitale Prozesse nicht möglich sein werden. Am Beispiel des Elements der Querscheinfuge in Betonstraßenoberflächen wird in diesem Vortrag aufgezeigt, wie die BAM durch Kombination diverser Projekte zu einzelnen Aspekten dieser Fragestellung in einem ganzheitlichen Konzept eines digitalen Zwillings dieses Bauelements löst. T2 - Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.23 KW - Alterungs- und Schädigungsprozesse KW - Mobilitätskonzepte KW - Verkehrsinfrastruktur PY - 2023 AN - OPUS4-56956 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockel, Daniel A1 - Schartel, Bernhard A1 - Sanchez Olivares, Guadalupe T1 - Save your Skin with Skin – utiLizing leather waste fibers in flame retardant bio composites N2 - Leather is a widely used material for thousands of years and in modern days it is produced on industrial scale. This production produces high amounts of organic waste during the tannery process. These fibers can become a resource and act as a multi-functional bio-filler in flame retardant composites. This project investigates two leather fibers towards their ability to enhance the flame-retardancy in different composites. These composites use ammonium polyphosphate (APP) or aluminum trihydroxide (ATH) as flame retardants. Different silicon based synergists support polymers with ATH to reduce the load of flame retardant. The different modes of action (charring, gas phase activity, barrier effect) can be quantified of each composite. The new composites form a stable char layer resulting in an increase in residue, lower peak heat release rates (pHRR) and higher limiting oxygen index (LOI). In addition, the ratings in the UL94-classification increased up to V-0. T2 - 18th Fire Resistance in Plastics CY - Berlin, Germany DA - 20.11.2023 KW - Leather KW - Synergism KW - Sustainability KW - Bio-Polymers KW - Flame retardancy KW - Composites PY - 2023 AN - OPUS4-58948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockel, Daniel A1 - Schartel, Bernhard A1 - Sanchez Olivares, G. T1 - Save your Skin with Skin – Utilizing leather waste fibers in flame retardant bio composites N2 - Leather is a widely used material for thousands of years and in modern days it is produced on industrial scale. This production produces high amounts of organic waste during the tannery process. These fibers can become a resource and act as a multi-functional bio-filler in flame retardant composites. This project investigates two leather fibers towards their ability to enhance the flame-retardancy in different composites. These composites use ammonium polyphosphate (APP) or aluminum trihydroxide (ATH) as flame retardants. Different synergists support polymers with ATH. The new composites form a stable char layer resulting in an increase in residue, lower peak heat release rates (pHRR) and higher limiting oxygen index (LOI). In addition, the ratings in the UL94-classification increased up to V-0. T2 - 5th Asia-Oceania Symposium on Fire Safety Materials Science and Engineering CY - Sydney, Australia DA - 26.08.2023 KW - Leather KW - Circular Economy KW - Sustainability KW - Bio-Polymers KW - Flame retardancy KW - Composites PY - 2023 AN - OPUS4-58241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Robens-Radermacher, Annika A1 - Mezhov, Alexander A1 - Unger, Jörg F. A1 - Schmidt, Wolfram T1 - Temperature dependent modelling approach for early age behavior of printable mortars N2 - For extrusion-based 3D concrete printing, the early age mechanical behavior is influenced by various time dependent phenomena: structural build-up, plasticity as well as viscosity. The structural build-up is governing the stability and early-age strength development of the fresh printable cementitious materials and with that influencing the printability, buildability, and open time of the printing process. Generally, it is influenced by a number of factors, i.e. composition of the printable material, printing regime, and ambient conditions (temperature, humidity, etc.). There are several approaches to model the structural build-up of cementitious materials. All models are based on a time-dependent internal structural parameter describing the flocculation state, which is assumed to be zero after mixing and increases with time. The approaches differ in the definition of the time dependency (linear, exponential, bi-linear). Usually, the parameters are defined for a specific material composition without considering the influence of ambient conditions. In this contribution, the bi-linear structural build-up model [Kruger et al., Construction and Building Materials 224, 2019] is extended by the temperature influence. Temperature changes will occur in real life printing processes due to changing ambient conditions (summer, winter, day, night) as well as the printing process (pressure changes etc.) and have a significant impact on the structural build-up process: an increase of the temperature leads to a faster dissolution of cement phases, accelerates hydration and boosts the Brownian motion. For that reason, the model parameters are simulated as temperature dependent using an Arrhenius function. Furthermore, the proposed extended model is calibrated based on measurement data using Bayesian inference. A very good agreement of the predicted model data with the measured control data was reached. Additionally, the structural build-up model is integrated into a viscoelastic and elastoplastic mechanical model, simulating the whole mechanical behavior during layer deposition. T2 - Eighth International Symposium on Life-Cycle Civil Engineering (IALCCE 2023) CY - Milan, Italy DA - 03.07.2023 KW - 3D concrete printing KW - Material characterization KW - Structural build-up KW - Thixotropy KW - Model calibration PY - 2023 AN - OPUS4-58218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Schweißen im Wasserstoffanlagen- und Behälterbau - Eine Kurzübersicht N2 - Wasserstoff erfüllt die zentrale Rolle für die Umwandlung der bisherigen fossil-basierten Energieerzeugung und -nutzung auf eine dekarbonisierte, nachhaltige Form. Dazu muss der Wasserstoff erzeugt, gespeichert, transportiert werden, bevor er wieder der Nutzung zugeführt wird. Hierzu sind entlang der gesamtem Prozesskette Wasserstofftechnologien notwendig, die einen sicheren Betrieb erfordern. Hierbei kommt dem schweißtechnischen Anlagen- und Behälterbau wesentliche Bedeutung zu, insbesondere (aber nicht ausschließlich) für Speicherung und Transport des Wasserstoffes. Der vorliegende Beitrag gibt einen kurzen Überblick, wo und wie die konventionelle Schweißtechnik hierzu wichtige Beiträge leistet. Die additive Fertigung, also das „Drucken“ von Bauteilen wird dabei zunehmend wichtiger, entlang der gesamtem Prozesskette der Wasserstofftechnologien. Gleichwohl darf nicht unterschätzt werden, dass auch wesentlicher Bedarf an der Erweiterung und teilweiser Neufassung von bestehenden Regel- und Normenwerken besteht. T2 - 51. Sondertagung "Schweißen im Behälter- und Anlagenbau" CY - Munich, Germany DA - 28.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Schweißen KW - Studie PY - 2023 AN - OPUS4-57076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Kannengießer, Thomas T1 - Intended weld repair of in service hydrogen pipelines N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. In that context, large diameter long-distance transmission pipelines for hydrogen will be the backbone in the European Union with service pressures from 70 to 90 bar (e.g., de-pending on national regulations). It is a major goal to repurposing the existing natural gas (NG) infrastructure despite the necessity of new pipelines. From that point of view repair welding or further welding of branch pipe etc. can be necessary during in-service, i.e., permanent flow of pressurized hydrogen. The reason is that a shut-down of large diameter pipelines is not easy or sometimes merely impossible. At the moment, it is entirely open if current repair welding procedures for NG pipe-lines can be transferred to pure hydrogen pipelines. For that reason, a collaborative project between BAM, DVGW (German Association for Gas and Water Professions) and a large number of gas grid operators, pipeline manufacturers and construction companies was initiated in 2023 to answer questions on: (1) How many hydrogen is additionally absorbed during the preheating and maintaining at interpass temperature under remaining operational pressures? (2) Is the hydrogen concentration sufficient to reach a critical condition? (3)Which material and weld microstructure are the most susceptible? (4) Is there a difference in the repair welding behavior of NG pipelines with materials in “used” condition? (5) Which welding parameters and joint dimensions must be ensured for safe repair welding? The final aim of this project is the publication of a recommended practice for repair welding of in-service hydrogen pipelines. For that reason, the present study gives an overview on: (A) current practice in repair welding of in-service pipelines and (b) plans for hydrogen pipelines and first results of international research projects. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Repair Welding KW - Pipelines KW - Research PY - 2023 AN - OPUS4-57975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Kannengießer, Thomas T1 - Standardization and examples for R & D activities on hydrogen technologies with respect to testing procedures in Germany N2 - This contribution briefly summarizes the standardization activities in accordance with the "Nationale Roadmap Wasserstofftechnologien" and presents selected results on the activities in Germany with scope on hydrogen transport in pipelines. The talk was given during a panel discussion to set-up a steering committee for standardization for hydrogen pipelines and welding , coordinated by the International Institute of Welding. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Welding KW - Pipelines KW - Standardization KW - Research PY - 2023 AN - OPUS4-57976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Erzeugung, Transport, Speicherung, Nutzung N2 - Der Vortrag gibt einen kurzen Überblick über die Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige FuE-Bereiche. Fügetechnologien haben dabei wesentliche Bedeutung für die Umsetzung von technischen Komponenten der Wasserstofftechnologien. Forschungsschwerpunkte ergeben sich insbesondere für die Erzeugung und den Transport des Wasserstoffs. T2 - Vortragsreihe des DVS Bezirksverbandes Berlin CY - Berlin, Germany DA - 22.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Forschung KW - Review PY - 2023 AN - OPUS4-57040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Joining technologies for hydrogen components: current need and future perspectives N2 - The study provides an overview of the aspects of joining and its importance in manufacturing of components for the more and more important field of hydrogen as key factor for the energy transition to a decarburized future. To this end, the fundamentals of the technology fields of hydrogen production, storage, transport, and application are presented and the state of the art of manufacturing of components for hydrogen technologies by joining is summarized. Based on representative examples from practice, research and development, the importance of joining technology in hydrogen technologies is clearly highlighted and perspectives for the future are derived. From a macroeconomic perspective, the focal points, or trends of joining technologies here include: the erection of new infrastructure for hydrogen storage and transport, and the safe conversion of existing natural gas infrastructure and its challenges for welded materials. In addition, we show the problems that are anticipated with in-service repair welding of hydrogen pipelines. In hydrogen applications, the efficient mass production of fuel cells and electrolysers is becoming increasingly important. For that reason, the importance of additive manufacturing is highlighted. Finally, the challenges for technical regulations and standardization by using hydrogen are shown. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen KW - Infractstructure KW - Joining KW - Welding KW - Research PY - 2023 AN - OPUS4-58674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -