TY - CONF A1 - Theiler, Geraldine T1 - Comparison of the sliding behaviour of several polymers in hydrogen N2 - The work presented here deals with the friction and wear behaviour of polymer materials in hydrogen. Commercially available grades of PEEK, PA, PPA, PAI, PI and PBI were investigated at room temperature in air and hydrogen gas (H2) as well as in liquid hydrogen at - 253°C (LH2). T2 - 7th World Tribology Congress, WTC 2022 CY - Lyon, France DA - 10.07.2022 KW - Friction KW - Wear KW - Polymers KW - Hydrogen KW - Cryogenic PY - 2022 AN - OPUS4-62087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systeme mit tiefkalt verflüssigten Gasen in Brandereignissen N2 - Die volumetrische Energiedichte eines Gases kann durch Verflüssigung erhöht wer-den. Diese findet statt, wenn das Gas unter den Siedepunkt abgekühlt wird. Verflüs-sigte Gase mit großer Bedeutung für die Energiewende sind verflüssigter Wasser-stoff (LH2) und verflüssigtes Erdgas (LNG), dessen Verflüssigung Temperaturen von unter -160 °C bedarf. Systeme zur Speicherung dieser verflüssigten Gase müssen in der Regel für Überdrücke ausgelegt sein und benötigen thermische Superisolierun-gen (TSI), um die tiefkalten Bedingungen über längere Zeit halten zu können und Verluste durch Boil-Off gering zu halten. TSI mit Vakuum und MLI oder Perlit sind für viele Anwendungen mit LNG und LH2 geeignet. Bei solchen Systemen handelt es sich in der Regel um doppelwandige Strukturen, bei denen die Innenwand mit dem tiefkalten Fluid in Kontakt steht. Die Lücke, zwischen der Innen- und der Außen-wand befindet sich unter Vakuumbedingungen und enthält zudem MLI oder Perlite. Diese Kombination von Isolationsmethoden ermöglicht es auf kleinstem Raum sehr gute thermische Isolationswirkung zu erreichen. Aus wirtschaftlicher Sicht sind die Systeme gut durchdacht. Das Wissen über das Verhalten dieser Systeme bei einem typischen Ereignis wie einem Brand ist jedoch begrenzt. Dieses Wissen ist aber not-wendig, um die Sicherheit der wachsenden Zahl von Anwendungen auf dem Markt bewerten zu können. T2 - H2-Kolloquium des Kompetenzzentrum „H2Safety@BAM” CY - Online meeting DA - 04.07.2022 KW - Tiefkalt KW - Verflüssigt KW - Isolation KW - Auslegungsüberschreitend PY - 2022 AN - OPUS4-55178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, Ricky A1 - Sturm, Patrick A1 - Keßler, S. A1 - Gluth, Gregor ED - Lothenbach, B. ED - Wieland, E. ED - Altmaier, M. T1 - Influence of salt aggregate on the degradation of hybrid alkaline cement (HAC) concretes in magnesium chloride-rich saline solution simulating evaporite rock N2 - Concretes produced from salt aggregate and hybrid alkaline cements, an alkali-activated slag/fly ash blend, or a Portland cement were exposed to a magnesium chloride-rich saline solution ([Mg2+] = 3.6 m, [Cl−] = 8.3 m), representing a solution formed after contact of surface water with evaporite rock (rock salt) in a nuclear waste repository. The hydration and deterioration of the concretes were studied with X-ray diffraction, thermogravimetric analysis, pH mapping and permeability measurements. The results show that calcium silicate hydrate (C-S-H) or sodium-substituted calcium aluminium silicate hydrate (C-N-A-S-H) and Friedel's salt were the major reaction products in the concretes prior to exposure to the saline solution. During exposure to the saline solution, increasing amounts of C-S-H/C-N-A-S-H dissolved, and gypsum and a secondary AFm phase formed. The durability of the concretes improved with increasing amounts of Portland clinker in the cements, due to the associated differences in permeability and chemical resistance. Nevertheless, a massive increase of permeability occurred for all concretes, likely caused by crack formation due to the formation of gypsum from anhydrite in the salt aggregate. Thus, the behavior of the concretes differed from, and was more complex than, the behavior of plain cement pastes. T2 - Joint 6th International Workshop on Mechanisms and Modelling of Waste/Cement Interactions (JCCW 2023) CY - Prague, Czech Republic DA - 20.11.2023 KW - Nuclear waste repository KW - Evaporite rock KW - Magnesium chloride brine KW - Concrete KW - Hybrid alkaline cement PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599928 DO - https://doi.org/10.1016/j.apgeochem.2024.106027 SN - 0883-2927 SN - 1872-9134 VL - 168 SP - 1 EP - 14 PB - Elsevier AN - OPUS4-59992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hajhariri, Aliasghar A1 - Eberwein, Robert A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank A1 - Seidlitz, Holger T1 - Non-combustible MLI based insulation behavior under fire condition - Experimental and numerical investigation N2 - The number of applications that demand zero-emission energy carriers, such as liquified hydrogen (LH2), is increasing worldwide. LH2 is typically transported or stored under cryogenic conditions. Storage in such conditions requires super thermal insulations which maintain very low boil-off for a prolonged time. Multi-Layer insulation (MLI) finds widespread use in cryogenic applications, designed to effectively restrict heat inleak towards cryogenic fluids. However, recent studies evidenced that exposure to high heat fluxes, such as in the event of a fire accident, can cause the thermal degradation of the insulation material, resulting in the severe collapse of its heat resistance performance. Therefore, the risk of rapid tank pressurization and its connection to the risk of BLEVE may be possible. This study proposes a numerical model to assess the performances of aluminum-based MLI materials under fire conditions. The model offers insights into the total heat transfer rate through the insulation, serving as a KW - Multi-Layer Insulation KW - Cryogenic KW - Liquid Hydrogen KW - CFD PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617780 DO - https://doi.org/10.1016/j.psep.2024.11.037 VL - 193 SP - 603 EP - 620 PB - Elsevier B.V. AN - OPUS4-61778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. A1 - Hajhariri, Aliasghar T1 - A modular concept for protection against debris flight - Design, properties and usage N2 - With advances in technological development, stationary and mobile storage units for compressed hydrogen are becoming larger and larger. Their number is also increasing. At the same time, their design has evolved from steel and aluminium to pressure vessels made of composite materials. For safety reasons the design approval of those composite cylinders requires fire engulfment tests, which are mainly organised as open-air tests always needs dedicated protection measures. Under some conditions those protections measures even reduce the effort for organisational safety measures if e.g. the emission of splinters can get totally prevented. Another aspect is the improved reproducibility of fire tests by reducing the influence of wind, especially wind turbulence. Between 2017 and 2019, BAM developed a stackable protective frame made of steel to safely capture splinters for the safe execution of high-energy impact tests. However, this frame was not flexible enough for the follow up project, which led to a completely new protection concept for (potentially) destructive tests on gas-filled pressure vessels. This concept is based on very robust building blocks with knobs and holes of a dimension of 1m x 0.5m x 0.5m made from welded steel. Despite their considerable weight of around 500 kg, they can be combined and stacked very easily like ‘Lego bricks’. The presentation will show the flexibility of the concept, some results of tests on the robustness against pressure waves and the effectiveness in wind attenuation. Finally, the interaction with a new, also modular burner concept for localised fires and full engulfment fires will be presented. T2 - 11th International Conference on Hydrogen Safety ICHS 2025 CY - Seoul, South Korea DA - 24.09.2025 KW - Splinter protection KW - Pressure vessel testing KW - Fire engulfment KW - Destructive tests KW - Rupture KW - Gaseous tests KW - Pressure wave KW - Test equipment KW - Precaution measures PY - 2025 AN - OPUS4-65099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. T1 - Safety challenges of the hydrogen market ramp-up N2 - The presentation will provide some thoughts on the key safety challenges for staying safe during the market ramp-up phase of the rapidly expanding hydrogen economy. The focus is on storage aspects, but other topics are also covered. Each brief description of an aspect is followed by a proposal for solving the problem. Key words are safety aspects of hydrogen transport (CGH2 and LH2), risk control, consequence limitation, structural reliability control, safety monitoring through destructive and non-destructive testing, improvement of RCS through impact simulation, new approaches to safety assessment, outlook on the potential of NDT and digital product passports. T2 - 6th Germany–Korea Hydrogen Conference 2025 CY - Seoul, South Korea DA - 03.12.2025 KW - Risk-control KW - Regulatory measures KW - Operational safety KW - Mass transport KW - Full scale tests PY - 2025 AN - OPUS4-65102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Tugnoli, Alessandro A1 - Okpeke, Bright A1 - Campoari, Alessandro A1 - Zervaki, Anna T1 - NICOLHy - 2nd Stakeholder Advisory Board meeting N2 - The NICOLHy project aims to develop a novel insulation concept based on Vacuum Insulation Panels (VIP) that enables the safe, cost- and energy efficient storage of large quantities of LH2. Such large scale LH2 storage technology is necessary for establishing a hydrogen economy with dimensions between 40.000 m³ and more than 200.000 m³ of LH2. However, new design concepts are needed because the currently available technologies used in small and medium storages today are not suitable for up-scaling. The main problems prohibiting the up-scaling are the long production time due to the process chain, the low failure tolerance and the spherical shape, which reduces the payload in technical applications by up to 50% compared to other shapes. The novel concept will change these conditions by a system which is modular, open-form, time-and cost efficient while production, operation and service, multi-failure tolerant and applicable for onshore and offshore applications. The presentations shows details to the concept and presents several safety concerns the project has to deal with. This document contains all presentations from NICOLHys second Stakeholder Meeting. T2 - NICOLHy 2nd Stakeholder Meeting CY - Athens, Greece DA - 22.01.2025 KW - Liquefied hydrogen KW - Insulation KW - Tanks PY - 2025 AN - OPUS4-62564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Camplese, D. A1 - Scarponi, G. E. A1 - Cozzani, V. A1 - Otremba, Frank T1 - Insulation Materials Used in Tanks for the Storage of Cryogenic Fluids in Fire Scenarios N2 - The importance of tanks for storing cryogenic fluids in the energy industry is increasing because of ongoing political conflicts and the implementation of more environmentally friendly energy sources. Key representatives for the application of cryogenic tanks are natural gas in the form of Liquefied Natural Gas (LNG) and hydrogen, e. g. in the form of Liquefied Hydrogen (LH2), for which significantly higher transport capacities can be achieved with the same transport volume using cryogenic storages than with storages based solely on overpressure. What applies to all cryogenic transported fluids in common is their condition that must be maintained. Hence heat flows into the preserved fluid must be minimized. Thermal super Insulations (TSI) based on e. g. multilayer insulations (MLI), perlites, and vacuum are utilized for this purpose and have already proven themselves in similar applications. However, for the use of tanks for cryogenic fluids in the transport sector, there is insufficient knowledge regarding the course and consequences of incidents, which is due to the still short period of use and the few documented incidents, hence few investigations carried out in this field. Typical scenarios in the transport sector represent car accidents with collisions, fires, and their combination, which are associated with extraordinary loads on the tank. The focus of this study is to investigate the behavior of TSI as a result of their thermal exposure to a heat source representing a fire. It is worth mentioning that this could lead to an increase of the heat flux into a tank by several orders of magnitude, and to permanent damage of the TSI, ultimately rapid release of flammable gas as well as a Boiling Liquide Expanding Vapour Explosion (BLEVE). For this purpose, a high temperature thermal vacuum chamber (HTTVC) has been developed that allows thermal loading of MLI or perlites in a vacuum and simultaneous measurement of heat flow through this TSI. The HTTVC is designed to represent realistic insulation conditions and to withstand thermal loads from typical design fires. The HTTVC was applied to investigate TSI based on MLI and vacuum. It is shown that the thermal stress caused permanent damage to the TSI, with shrinkage, phase change, pyrolysis, and condensation being significant damage mechanisms. The results are relevant for the evaluation of accident scenarios and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures. T2 - ASME 2023 Pressure Vessels & Piping Conference (PVP2023) CY - Atlanta, Georgia, USA DA - 16.07.2023 KW - LH2 KW - LNG KW - MLI KW - Fire PY - 2023 SP - 1 EP - 8 PB - ASME AN - OPUS4-57973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank T1 - Lh2 Tanks In Fire Incidents - The Cryogenic High Temperature Thermal Vacuum Chamber Enables In-Depth Insights N2 - Liquefied Hydrogen (LH2) and Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Their storage requires tanks with thermal super-insulations to keep them at cryogenic conditions for a long time. These insulation systems have proven itself in various applications over a long time. However, these insulations are still new in land transportation, where accidents involving collisions, fires, and their combination are to be expected. This study summarizes the results of the ongoing research program in which insulations commonly used in industry were analysed through experimental and numerical studies under fire-like conditions. It was found that there are strong differences among the various insulation systems. Several safety concerns and research gaps exists for layered insulations, which are typically used in land transport. To further analyse these insulation systems, a new test concept called Cryogenic High Temperature Thermal Vacuum Chamber (CHTTVC) was developed and manufactured. This concept enables the testing of large insulation samples under industrial conditions and the consideration of cryogenic conditions relevant for the investigation of various phenomena. The results are important for the evaluation of accident scenarios, the improvement of thermal super-insulations, and the development of emergency measures. T2 - IMECE 2024 CY - Oregon, Portland, USA DA - 17.11.2024 KW - LH2 KW - LNG KW - Fire KW - Insulation KW - Safety PY - 2024 SN - 978-0-7918-8869-8 SP - 1 EP - 7 PB - ASME AN - OPUS4-61751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Camplese, D. A1 - Chianese, C. A1 - Scarponi, G. A1 - Eberwein, Robert A1 - Otremba, Frank A1 - Cozzani, V. T1 - Analysis of high temperature degradation of multi-layer insulation (MLI) systems for liquid hydrogen storage tanks N2 - The interest in hydrogen-based green energy is increasing worldwide, and the same is true for hydrogen-powered vehicles. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) are the most promising to increase the amount of energy stored per unit volume. However, MLI is affected by severe deterioration when exposed to an external source of heat such as a fire following a car accident, leaving the tank unprotected and leading to failure in a relatively short time. In this work, a one-dimensional model to evaluate MLI thermal degradation when a liquid hydrogen tank is exposed to fire is presented. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis of several case studies. The results show that MLI systems performance depletes within a few minutes of exposure to hydrocarbon poolfire. T2 - ICheaP 16 CY - Naples, Italy DA - 21.05.2023 KW - LH2 KW - MLI KW - Tiefkalt KW - Fire KW - Tank PY - 2023 SN - 2283-9216 VL - 2023 SP - 1 EP - 6 PB - AIDIC Servizi S.r.l. AN - OPUS4-57584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Wasserstoff - Kryogene Anwendungen N2 - Wasserstoff wird als ein potenzieller alternativer Energieträger gesehen, mit dem die für 2050 gesetzten Klimaziele erreicht werden könnten. Der Transport von Wasserstoff ist mittels verschiedener Speichertechniken möglich, von denen der kryogene Transport mit den größten volumetrischen Energiedichten einhergeht. Hierdurch eignen sich diese Speicher besonders für die energieintensiven Verkehrsmittel im Land-, See- und Flugverkehr. Im Vortrag werden Speichertechniken, Gefahren im Umgang mit kryogenen Gasen sowie bisherige Störfälle dargestellt. Darauf aufbauend wird ein Teil der aktuellen Forschungsarbeit an der BAM vorgestellt, die die Sicherheit dieser Speicher unter außergewöhnlichen Belastungen adressiert. T2 - 26. Gefahrgutkongress Mecklenburg-Vorpommern CY - Rostock, Germany DA - 03.11.2022 KW - Wasserstoff KW - H2 KW - LNG KW - LH2 KW - Tank PY - 2022 AN - OPUS4-56181 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Camplese, D. T1 - Analysis of high temperature degradation of multi-layer insulation (MLI) systems for liquid hydrogen storage tanks N2 - The interest in hydrogen-based green energy is increasing worldwide, and the same is true for hydrogen-powered vehicles. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) are the most promising to increase the amount of energy stored per unit volume. However, MLI is affected by severe deterioration when exposed to an external source of heat such as a fire following a car accident, leaving the tank unprotected and leading to failure in a relatively short time. In this work, a one-dimensional model to evaluate MLI thermal degradation when a liquid hydrogen tank is exposed to fire is presented. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis of several case studies. The results show that MLI systems performance depletes within a few minutes of exposure to hydrocarbon poolfire. T2 - ICheaP 16 CY - Naples, Italy DA - 21.05.2023 KW - LH2 KW - MLI KW - Fire KW - Tank PY - 2023 AN - OPUS4-57553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Tanks For The Large-Scale Transport And Storage Of Liquefied Hydrogen N2 - Hydrogen is seen as a potential energy source that enables us to achieve our climate targets. Hydrogen can be well integrated into the electrical energy infrastructure, and its production and use is free of direct GHG emissions. However, tanks are needed for worldwide storage and transportation, which need to be further developed and up-scaled. In the EU-funded NICOLHy project, BAM investigates a novel insulation concept based on Vacuum Insulation Panels (VIP) that enables the safe, cost- and energy-efficient storage of large quantities of LH2. Such large-scale LH2 storage technology is necessary to build tanks with capacities of 40.000 m³ to more than 200.000 m³ of LH2, as it is in application for LNG today. However, new design concepts are needed because the currently available technologies used in small and medium storages today are not suitable for up-scaling. The main problems prohibiting up-scaling are the long production time due to the process chain, the low failure tolerance, and the spherical shape of the tank, which reduces the payload in technical applications by up to 50% compared to other shapes. The novel concept will change these conditions by a system which is modular, open-form, time-and cost-efficient during production, operation and service, multi-failure tolerant and applicable for onshore and offshore applications. The NICOLHy consortium is ideally suited for this ambitious project. It brings together experts from the fields of thermodynamics, cryogenics, marine, chemistry, process, and safety engineering. Thereby, NICOLHy will accelerate the integration of hydrogen into the European energy economy and industry, which is necessary to be in line with the European Green Deal and to build trust of society in the policy and the technology. T2 - BAM Akademie H2 Safety - Colloquium CY - Berlin, Germany DA - 06.11.2024 KW - LH2 KW - Insulation KW - Liquefied Hydrogen KW - Tank PY - 2024 AN - OPUS4-61540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systems for the storage of cryogenic liquefied gases N2 - Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Its storage requires tanks with Thermal Super Insulations (TSI) to keep the transported fluid cold. The presentation includes 2 main topics of the department. First TSI has proven itself in various applications over a long time, but not in the land transport sector, where accidents involving collisions, fires, and their combination are to be expected. To analyze fire scenarios a High-Temperature Thermal Vacuum Chamber (HTTVC) was developed that allows the thermal loading of thermal insulation material in a vacuum and measuring the heat flow through the TSI in parallel. Within this chamber, 5 samples were tested regarding 3 different types of MLI, rock wool, and perlites. In the presentation, the results are presented. Second, the studying of accident scenarios enables the improvement of thermal superinsulation and to find novel insulation concepts. This is necessary for LH2 large-scale storages, for which state-of-the-art solutions are not suitable. Within the presentation, a novel insulation concept will be presented. T2 - Specialist Meeting - Threats to HAZMAT Pressure Vessels and BLEVE CY - Berlin, Germany DA - 25.04.2023 KW - Crygenic KW - LH2 KW - LNG KW - Fire KW - MLI PY - 2023 AN - OPUS4-57414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - LH2 Tanks In Fire Incidents - The Cryogenic High Temperature Thermal Vacuum Chamber Enables In-Depth Insights N2 - Liquefied Hydrogen (LH2) and Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Their storage requires tanks with thermal super-insulations to keep them at cryogenic conditions for a long time. These insulation systems have proven itself in various applications over a long time. However, these insulations are still new in land transportation, where accidents involving collisions, fires, and their combination are to be expected. This study summarizes the results of the ongoing research program in which insulations commonly used in industry were analysed through experimental and numerical studies under fire-like conditions. It was found that there are strong differences among the various insulation systems. Several safety concerns and research gaps exists for layered insulations, which are typically used in land transport. To further analyse these insulation systems, a new test concept called Cryogenic High Temperature Thermal Vacuum Chamber (CHTTVC) was developed and manufactured. This concept enables the testing of large insulation samples under industrial conditions and the consideration of cryogenic conditions relevant for the investigation of various phenomena. The results are important for the evaluation of accident scenarios, the improvement of thermal super-insulations, and the development of emergency measures. T2 - IMECE 2024 CY - Portland, OR, USA DA - 17.11.2024 KW - LH2 KW - LNG KW - Fire KW - Insulation KW - Safety PY - 2024 AN - OPUS4-61752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Eberwein, Robert A1 - Hajhariri, Aliasghar A1 - Otremba, Frank A1 - Cozzani, Valerio T1 - Comparative performance assessment of multilayer insulation (MLI) systems for liquid hydrogen vessels in fire scenarios N2 - Multilayer Insulation (MLI) systems are a mature technology for cryogenic liquid hydrogen (LH2) tank thermal insulation. Recent tests evidenced that MLI materials may be damaged when exposed to fire, resulting in critical safety issues in the case of accidents. Thus, an innovative approach to the performance assessment of aluminum and polyester-based MLIs for LH2 tanks in fire scenarios was developed. A specific model integrating the hightemperature degradation of MLIs and the thermodynamic modeling of the tank lading was coupled to specific key performance indicators. Results of the analysis applied to a vehicle-scale tank equipped with 80 MLI layers indicate that MLI degradation and consequent tank failure may occur in less than 20 min for external shell temperatures above 1160 K in the presence of full engulfment, regardless of insulation used. Conversely, degradation does not occur earlier than 3600s below 603 and 928 K for polyester and aluminum-based MLI, respectively. KW - LH2 KW - LNG KW - Cryogenic storage tank KW - Fire KW - Insulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630841 DO - https://doi.org/10.1016/j.ijhydene.2025.04.534 SN - 0360-3199 VL - 135 SP - 537 EP - 552 PB - Elsevier Ltd. AN - OPUS4-63084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Denora, Isabella A1 - Clute, Clara A1 - Murillo, Natalia Cano A1 - Theiler, Geraldine A1 - Balasooriya, Winoj A1 - Kaiser, Andreas A1 - Fasching, Michael A1 - Schwarz, Thomas A1 - Marano, Claudia T1 - A study on the mechanical behaviour of carbon black and Struktosil-filled NBR compounds for hydrogen applications N2 - This study investigates the effect of the addition of a 2D filler (Struktosil) to a carbon black-filled acrylonitrile butadiene rubber, developed for seals in hydrogen applications. Several characterization methods have been adopted. The addition of Struktosil increases the stiffness of the material up to a strain of about 100%, to a lesser extent in presence of a plasticizer. The dissipative response of the material is increased by Struktosil addition and decreased in presence of the plasticizer. Concerning fracture behaviour, the crack initiation and Rapid Gas Decompression (RGD) resistance were not affected by the addition of Struktosil but decreased in presence of plasticizer. Furthermore, the addition of Struktosil had a positive effect on crack propagation resistance. The effects of pressurized hydrogen exposure on physical-mechanical properties were also evaluated and correlated with the results. A correlation between fracture toughness and RGD resistance has been also attempted. KW - Acrylonitrile Butadiene rubber KW - Fracture mechanics KW - 2D filler KW - High-pressure hydrogen KW - Rapid gas decompression PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648285 DO - https://doi.org/10.1016/j.ijhydene.2025.03.122 SN - 0360-3199 VL - 118 SP - 407 EP - 416 PB - Elsevier Ltd. AN - OPUS4-64828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Holtappels, Kai T1 - Overview of hydrogen safety & remaining challenges in a green economy and energy transition N2 - In this talk, general aspects of the safety and acceptance of hydrogen technologies were presented. How can trust in new technologies be built when past accidents led to myths and fairy tales? The presentation does away with general prejudices and shows that handling hydrogen is neither more unsafe nor safer than handling other fuel gases. The basis for the safe handling of hydrogen is always a risk analysis. T2 - 6th SAF€RA Symposium - Safety in the new economy and energy transition CY - Rome, Italy DA - 19.05.2022 KW - Sicherer Umgang KW - Sicherheit KW - Wasserstoff Hydrogen KW - Safety PY - 2022 AN - OPUS4-54925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holtappels, Kai T1 - National Alliance for Hydrogen Safety N2 - Hydrogen as an energy carrier offers the possibility of establishing a global and local CO2-neutral energy economy. The Hydrogen Clusters4Future bundle already existing expertise in the field of hydrogen technologies in and around Aachen with actors from Industry, Science and Society. All while considering the entire hydrogen life cycle – from production to storage and distribution to use. Safety is also an important issue and independant analysis on a national level is actually not possible in Germany. Other countries like the US and Canada established national safety alliances to offer support to companies and authorities. BAM, together with other independant institutes in Germany started to establish the National Alliance for Hydrogen Safety and presented this alliance to the community of the Hydrogen Clusters4Future. T2 - Aachen Hydrogen Colloquium CY - Aachen, Germany DA - 14.05.2024 KW - Hydrogen Safety KW - National Alliance KW - Networking PY - 2024 AN - OPUS4-61403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Cano Murillo, Natalia A1 - Sawae, Y. A1 - Shinmori, H. A1 - Hashimoto, H. A1 - Aoyagi, A. A1 - Dobbelaar, E. T1 - Towards sustainable and hydrogen compatible sealing materials N2 - Materialien auf PTFE-Basis werden in der Regel als Kolbenringe in Hochdruck- und/oder kryogenem Wasserstoff verwendet. In diesem Projekt werden neu formulierte und nachhaltigere Polymerwerkstoffe mit herkömmlichen Materialien verglichen. Auf Grundlage der tribologischen Ergebnisse werden vielversprechende Kandidaten zusammen mit Reibungsmechanismen sowohl bei Hochdruck- als auch bei Niedrigtemperatur-Wasserstoff vorgeschlagen. T2 - 66. GfT Tribologie-Fachtagung 2025 CY - Wernigerode, Germany DA - 29.09.2025 KW - Wasserstoff KW - Reibung KW - Verschleiß KW - Kolbenring KW - Dynamische Dichtung PY - 2025 VL - 09 SP - 1 EP - 4 AN - OPUS4-64314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaad, C. A1 - Tiebe, Carlo A1 - Groth, Katrina M. T1 - A Framework for Transforming Process Control System Data from a Hydrogen Fueling Station into HyCReD Data N2 - Reliability data for hydrogen infrastructure components is essential for developing Quantitative Risk Assessment (QRA) for these technologies, which in turn is necessary for a safer deployment and expansion of the hydrogen market. However, there is currently a lack of hydrogen component reliability data available for these systems, thus limiting the usefulness of insights obtained from these QRA. The Hydrogen Component Reliability Database (HyCReD) has been proposed as a tool for reliability data collection and as a source for future QRAs. In this paper, we develop a digital tool that automatically processes data coming from Process Control System (PCS) in a hydrogen fueling station, detects the relevant failure events for hydrogen systems during its operation, and then logs the event information into HyCReD. To build this tool, we first categorized the station components in hydrogen service, their specific failure modes, and the specific failure mechanisms that are relevant to a QRA. Then, we identified the data available in the station PCS and the methods available for diagnosing the relevant failure events. The resulting tool is divided into three steps: (1) PCS data collection through an API, (2) data analysis for the detection and diagnosis of new failure events, and (3) logging that event into HyCReD. Finally, we discuss the potential for expanding the detection and diagnosis to more complex failure modes present in a hydrogen fueling station. This digital tool is set for implementation and validation on an experimental hydrogen fueling site. The goal for this digital tool is to be applicable to every kind of hydrogen fueling station and to be extendable to similar hydrogen technologies. T2 - 35th European Safety and Reliability Conference (ESREL2025) and the 33rd Society for Risk Analysis Europe Conference (SRA-E 2025) CY - Stavanger, Norway DA - 15.06.2025 KW - Reliability data KW - Hydrogen safety KW - HyCReD KW - Hydrogen Component Reliability Database KW - Hydrogen fueling station KW - Hydrogen refuelling station KW - HRS PY - 2025 UR - https://rpsonline.com.sg/proceedings/esrel-sra-e2025/html/ESREL-SRA-E2025-P6264.html SN - 978-981-94-3281-3 DO - https://doi.org/10.3850/978-981-94-3281-3-procd SP - 2663 EP - 2670 PB - Research Publishing CY - Singapore AN - OPUS4-63532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - An overview of tribology in gaseous Hydrogen N2 - In this presentation, an overview in gaseous hydrogen is given along with examples related to metal, coatings, polymers and rubbers materials. T2 - International Seminar, Hydrogen & Materials 2024 CY - Espoo, Finland DA - 06.06.2024 KW - Hydrogen KW - Friction KW - Wear KW - Materials PY - 2024 AN - OPUS4-61408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen sensing - Sensors for safety and process control in Hydrogentechnologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Summer School 2023 Characterization of micro- and nano-materials at BTU Cottbus CY - Cottbus, Germany DA - 11.09.2023 KW - H2Safety@BAM KW - Hydrogen KW - Sensor KW - Gas detection KW - Process control KW - Safety KW - Sensor testing PY - 2023 AN - OPUS4-59227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hajhariri, Aliasghar A1 - Eberwein, Robert T1 - Cryogenic storage system behaviour under fire : A study of the insulation impact N2 - The transition from fossil fuels to low-emission alternatives is essential to mitigate carbon emissions in energy-intensive sectors. Liquid hydrogen (LH2) is a promising energy carrier due to its high gravimetric energy density, but its storage requires advanced insulation to minimize heat ingress and prevent excessive boil-off losses. Multilayer insulation (MLI), perlite, and microspheres are commonly used under vacuum conditions, yet their performance under fire exposure remains a critical concern. This study investigates the thermal degradation of insulation materials and its impact on heat transfer in an event with extreme thermal load conditions using the Cryogenic High-Temperature Thermal Vacuum Chamber (CHTTVC). The heat flow dynamics are analyzed, and an equivalent heat transfer coefficient is proposed to quantify the impact of insulation deterioration as the outer wall temperature increases. Additionally, a novel liquid-vapor interface monitoring method is introduced to improve real-time detection of phase changes within the tank. The results highlight that insulation failure substantially increases the heat flow, which, if not mitigated, can lead to boiling liquid expanding vapor explosions (BLEVE), jet fires, or catastrophic tank failure. The findings provide valuable insights into optimizing LH2 storage safety and improving emergency response strategies for cryogenic tanks exposed to extreme thermal conditions. T2 - 11th International Conference on Hydrogen Safety ICHS 2025 CY - Seoul, South Korea DA - 22.09.2025 KW - Multi-Layer Insulation KW - Cryogenic KW - Liquid Hydrogen KW - Heat transfer PY - 2025 AN - OPUS4-64200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Repeatable Testing of a Cryogenic Storage Tank with Variable Insulation Material in Fire Like Conditions N2 - For decarbonizing the energy industry and transport, cryogenic energy carriers have great potential. The storage takes place in tanks with thermal super-insulations, which are in application for decades, but there is only limited knowledge about its behaviour in a fire scenario. This represents a major incident that may generate extraordinary loads on the tank and its insulation system, and that eventually lead to a sudden tank failure. This paper presents a test rig called the Cryogenic High Temperature Thermal Vacuum Chamber (CHTTVC), which can be used to test typical thermal superinsulation’s under cryogenic and fire-like conditions in parallel. The test method makes it possible to measure the heat flow through the thermal superinsulation over time and to investigate the degradation behaviour of the insulation within a test. In the paper results from the first tests are presented. T2 - 18th Cryogenics 2025, IIR Conference CY - Prague, Czech Republic DA - 07.04.2025 KW - LH2 KW - LNG KW - Fire KW - Insulation PY - 2025 AN - OPUS4-62979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prewitz, M. A1 - Gaber, M. A1 - Müller, Ralf A1 - Marotzke, C. A1 - Holtappels, Kai T1 - Polymer coated glass capillaries and structures for high-pressure hydrogen storage: Permeability and hydrogen tightness N2 - The hydrogen tightness of high-pressure hydrogen storage is a Basic criterion for long-term storage. The H2 permeation coefficients of epoxy resin and a glass lacquer were determined to enable the geometric optimization of a glass capillary storage. It was found that the curing conditions have no significant influence on the H2 permeation coefficient of resin. The H2 permeation coefficient of epoxy resin is only about three orders of Magnitude greater than that of borosilicate glass. This suggests that the initial pressure of 700 bar takes about 2.5 years to be halved in capillary array storage. Therefore, a high-pressure hydrogen storage tank based on glass capillaries is ideally suited for long-term storage in mobile applications. KW - Permeability KW - Glass capillaries KW - Coating KW - Hydrogen storage KW - Long-term calculation KW - Epoxy resin PY - 2018 DO - https://doi.org/10.1016/j.ijhydene.2017.12.092 SN - 0360-3199 VL - 43 IS - 11 SP - 5637 EP - 5644 PB - Elsevier AN - OPUS4-44327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holtappels, Kai T1 - Trust in Hydrogen Technologies - Safety Issues in the Hydrogen Value Chain N2 - In June 2020, updated in July 2023, the German government presented the National Hydrogen Strategy (NHS), its first strategy for achieving the goals of its hydrogen policy. The NHS sets out a coherent framework for action for the future production, transportation and use of hydrogen and its derivatives, including the corresponding research, innovations and investments. Various measures have been defined to achieve goals such as the decarbonization of various sectors and the market introduction of hydrogen technologies. This will ultimately lead to the introduction of many “new” technologies in many areas of our daily lives, which will only be successful if decision-makers and the public are convinced that these technologies are safe. Therefore, the safety of hydrogen technologies is an important pillar in gaining and maintaining confidence in these new technologies. Safety must keep pace with, or better still anticipate, trends in technological development in order to avoid overly conservative and expensive s T2 - 10th World Energy Congress (WEC 2024) CY - Singapore DA - 12.11.2024 KW - Hydrogen Safety KW - Trustworthiness KW - Safety research KW - Accidents PY - 2024 AN - OPUS4-62174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine A1 - Halder, Karabi A1 - Balasooriya, Winoj T1 - Effect of high-pressure hydrogen environment on the physical and mechanical properties of elastomers N2 - This paper deals with the exposure of HBNR rubbers to high pressure hydrogen (100 MPa) at 120 °C for 7 and 21 days under static conditions followed by characterization of their physical and mechanical properties. T2 - EHEC European Hydrogen Energy Conference 2022 CY - Madrid, Spain DA - 18.05.2022 KW - Rubbers KW - Hydrogen KW - Characterization PY - 2022 SP - 1 EP - 2 AN - OPUS4-62085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Harwege, Finn T1 - Testing of vacuum insulation panels for liquefied hydrogen storage tanks N2 - For the future use of liquefied hydrogen (LH2) as a green energy carrier, new concepts for storage tanks and in particular their insulation are necessary. The methodology applied in current LH2 tanks has some disadvantages while manufacturing and operation of large tanks that may be required in the future. While liquefied natural gas tanks exist in the necessary capacities, they are incompatible with LH2 due to its significantly lower storage temperature. In this paper, the possibility of using vacuum insulation panels (VIPs) as an alternative to the conventional double walled, powder filled vacuum insulation is presented. The two systems are introduced and compared on a conceptual level with a focus on the loss of vacuum failure mode. Furthermore, a test rig that enables the testing and quantification of thermal properties of VIP based insulations in ordinary and loss of vacuum conditions is presented. The test rig is a boil-off calorimeter using liquefied nitrogen and features a square cold surface with a side length of 2 m. An overview over the planned testing and its goals is given. T2 - 18th International Symposium on Loss Prevention and Safety Promotion in the Process Industries CY - Bologna, Italy DA - 08.06.2025 KW - Liquefied Hydrogen KW - LH2 KW - Cryogenics KW - Vacuum KW - Vacuum Insulation Panel PY - 2025 AN - OPUS4-63426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böttcher, Nils T1 - Nominal and Off-Nominal Battery / High Energy Storage Testing Off-Nominal cell and battery testing at BAM N2 - The abuse testing of electrochemical energy storage systems poses a major safety challenge. Thanks to its core competence in ensuring safety in technology and chemistry, BAM has the capabilities to carry out safety tests from small to large scale. Tests up to approx. 200Wh (lithium-ion batteries) can be carried out in the cell test center and abuse tests up to 20kWh are possible in the open field test on the TTS. T2 - Europe Energy Storage Safety Summit CY - Petten, Netherlands DA - 08.10.2024 KW - Battery Safety KW - Abuse testing KW - Lithium-ion batteries KW - Safety critical tests PY - 2024 AN - OPUS4-62321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holtappels, Kai T1 - Markthochlauf von Wasserstofftechnologien - Vertrauen durch Sicherheit N2 - Beim BAM-UBA-Behördenerfahrungsaustausch 2022 hat die BAM zu dem Schwerpunktthema Wasserstoff den von der Bundesregierung avisierten Markthochlauf und das Thema Vertrauen durch Sicherheit vorgestellt. Dabei wurde das Kompetenzzentrum H2Safety mit seinen derzeitigen Aktivitäten ebenso vorgestellt wie sicherheitstechnische Fragestellungen, die über die Wertschöpfungskette hinweg derzeit existieren. Dabei handelt es sich um Fragestellungen zur Materialeignung und -kompatibilität, Leckageüberwachung, Schutzkonzepte und Unfallszenarien. Darüber hinaus gibt es Themen, die keinen direkten Bezug zur Sicherheit haben, aber das Vertaruen in Wasserstofftechnologien deutlich fördern können. Neben Aus- und Weiterbildungskonzepten wurden auch die Themen Akzeptanz und Risikokommunikation sowie Normung und Standardisierung behandelt. T2 - BAM-UBA-Behördenerfahrungsaustausch 2022 CY - Berlin, Germany DA - 27.06.2022 KW - H2Safety@BAM KW - Markthochlauf KW - Vertrauen PY - 2022 AN - OPUS4-55138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Harwege, Finn T1 - Testing of vacuum insulation panels for liquid hydrogen storage tanks N2 - Vacuum insulation panel (VIP) based insulation could present an alternative to the common double walled vacuum insulation for large liquefied Hydrogen (LH2) storage tanks. In this paper a brief introduction on VIPs and the envisioned design of VIP-based LH2-tank insulation is given. The design of a flat plate boil-off calorimeter for the testing of the insulation concept is shown, with regard to thermal design, mechanical design and instrumentation. Finally, an overview over the particular challenges for modelling VIP-based insulation and the proposed testing to be performed on the test rig is presented. T2 - 18th Cryogenics IIR International Conference CY - Prague, Czech Republic DA - 07.04.2025 KW - Liquefied Hydrogen KW - Insulation KW - Calorimeter KW - LH2 KW - VIP KW - Vacuum Insulation Panel PY - 2025 AN - OPUS4-62988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Anita T1 - Neues Klassifizierungssystem für Lithiumbatterien N2 - Um Lithiumbatterien sicherer aber gleichzeitig auch dem Gefährdungszustand angemessener und damit wirtschaftlich effizienter transportieren zu können, wird aktuell bei UN ein Klassifizierungssystem nach Gefährlichkeit ausgearbeitet. Als eine der intensiv mitarbeitenden zuständigen Behörden weltweit hat die BAM zahlreiche Untersuchungen selbst durchgeführt und arbeitet an Lösungsansätzen mit. T2 - Gefahrguttag des BMDV im Rahmen der IAA CY - Hannover, Germany DA - 19.09.2024 KW - Lithiumbatterien KW - Klassifizierung KW - Gefahrguttransport KW - Gefährlichkeit PY - 2024 AN - OPUS4-62326 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - New concepts in liquid hydrogen storage N2 - On the way to the energy transition, cryogenic fluids such as Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) are very important. They enable the large-scale economic transport and storage of energy as well as they represent alternative fuels for energy-intensive mobile applications such as aircrafts, ships and HGVs. For the last one, the number of vehicles and fuel stations has increased rapidly in the last 10 years all over Europe. Does this also entail new risks, for instance from a BLEVE in case of fires? To answer this question, BAM has conducted several research projects over the last decades and intensified the research recently with several experimental, numerical, and empirical outcomes on how a tank with insulation behaves in a fire. The presentation shows an overview of this research. The findings are relevant for global standardization procedures and to improve the overall safety in chemistry and technics. T2 - Hydrogen Refueling Station Opening CY - Baruth/Mark, Germany DA - 03.07.2025 KW - LH2 KW - Insulation KW - Fire KW - LNG KW - Safety PY - 2025 AN - OPUS4-63628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana T1 - Hydrogen safety- Dealing with Closed Spaces N2 - This work focuses on the detection and monitoring of hydrogen concentration in closed spaces, to improve safety by developing a sensor network-based leak detection system. This will help in prevention of accumulation of hazardous mixtures. Furthermore, the study details the implementation of a hydrogen sensor network within a container, analysing sensor placement, data collection, and safety improvements. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2025 AN - OPUS4-63199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen sensing - Sensors for safety and process control in Hydrogentechnologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Joint European Summer School 2023 on Fuel Cell, Electrolyser, and Battery Technologies CY - Vravrona, Greece DA - 17.09.2023 KW - H2Safety@BAM KW - SensRef KW - Hydrogen KW - KICstartH2 KW - Gas detection KW - Sensor testing KW - Hydrogen gas sensor PY - 2023 AN - OPUS4-59228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eberwein, Robert A1 - Heßmann, Jennifer A1 - Werner, Jan A1 - Scarponi, Giordano Emrys A1 - Cozzani, Valerio A1 - Otremba, Frank T1 - Investigation of Realistic Fire Scenarios Involving Cryogenic Storage Tanks N2 - The number of vehicles using or transporting cryogenic fuels such as Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) increases fast in the land transportation sector. Does this also entail new risks for instance from a BLEVE? A key to answer this question is to research representative fires by its characterization and its effect on the insulation. At BAM’s technical test side in Germany, a test series was started to answer this question among others. This paper presents results on a pool fire under a colorimeter, that simulates a tank. The investigation points out, that the full fire characterization approach allows to represent the fire. The findings are relevant for the investigation of a representative design fire that is applicable for the approval and improvement of tanks as well as to research accident scenarios and their consequences. T2 - Loss Prevention 2025 CY - Bologna, Italien DA - 09.06.2025 KW - LH2 KW - LNG KW - Fire KW - Tank KW - Safety PY - 2025 DO - https://doi.org/10.3303/CET25116031 SN - 2283-9216 IS - 116 SP - 181 EP - 186 PB - AIDIC AN - OPUS4-63738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Error Prevention, Damage Prevention, and Safety Management in Hydrogen Technologies N2 - In order to integrate the error prevention and damage prevention strategy into hydrogen technologies, it is important to proactively look out for potential weaknesses in the systems and processes. This includes the implementation of preventive measures as elements of safety management in order to identify and eliminate potential sources of error. In addition, training should be specifically focussed on avoiding errors and the safe use of hydrogen technologies. The principial approach of a gas sensor testing laboratory shows how to ensure reliable results, it is advisable to conduct sensor testing under controlled conditions, focusing on identifying specific properties and quantifying performance criteria. A well thought-out strategy for error prevention makes a significant contribution to preventing accidents and increasing overall safety when using hydrogen. T2 - 5th Germany-Korea Hydrogen Conference CY - Halle (Saale), Germany DA - 22.10.2024 KW - Hydrogen KW - Safety KW - Safety Management KW - Error Prevention KW - Reference Procedure PY - 2024 AN - OPUS4-62563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Maiwald, Michael A1 - Schukar, Marcus T1 - Beiträge der Prozessanalytik und Sensorik zur Sicherheit in Wasserstofftechnologien N2 - Intelligent sensor systems, certified reference materials and instrumental analytical-chemical methods contribute to safety and functionality in hydrogen technologies. This article gives a brief overview of SensRef activities in the Competence Centre H2Safety@BAM on the issues: Analytical methods for the determination of hydrogen purity, certified reference materials as measurement standards with regard to gas quality (primary calibrators) of BAM, test methods for gas sensor systems to detect hydrogen in air as well as the application of fibre-optic sensor systems to monitor the expansion and ageing behaviour of composite containers in hydrogen technologies. T2 - Berlin Brandenburger Optik-Tag "Einsatz von Sensorik und Mikroelektronik in der Wasserstoffwirtschaft" CY - Online meeting DA - 29.11.2021 KW - H2Safety@BAM KW - SensRef KW - Gas analysis KW - Gas purity KW - Fibre-optic sensors KW - Sensor response KW - Certified reference materials PY - 2021 AN - OPUS4-54138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Introduction of H2Safety@BAM N2 - This contribution for the Open Forum of the 8th HSN Symposium introduces the SensRef activities of the Competence Centre H2Safety@BAM. T2 - 8. HSN-Symposium - HybridSensorNet e. V. CY - Online meeting DA - 11.11.2021 KW - H2Safety@BAM KW - SensRef KW - Hydrogen PY - 2021 AN - OPUS4-54137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Effect of hydrogen pressure on the fretting behavior of elastomers N2 - In this study, the fretting behavior of several elastomer materials against 316L were evaluated in air and hydrogen environment up to 10 MPa. Furthermore, aging experiments were conducted for 7 days under static conditions in 100 MPa hydrogen and the physical and mechanical properties of the rubber materials were examined before and after hydrogen exposure. Fretting tests revealed that the wear of these compounds is significantly affected by the hydrogen environment compared to air, especially with NBR grades. After aging experiment, the friction response of HNBR grades is characterized by increased adhesion due to elastic deformation, leading to partial slip. T2 - 4th Int. Conf. on Polymer Tribology, PolyTrib 2022 CY - Stockholm, Sweden DA - 05.12.2022 KW - Hydrogen KW - Fretting KW - Elastomers PY - 2022 AN - OPUS4-62006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen Sensing - Sensors for Safety and Process Control in Hydrogen Technologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Joint European Summer School JESS 2024 CY - Vravrona, Greece DA - 16.09.2024 KW - H2Safety@BAM KW - Hydrogen KW - Sensor KW - Sensor technology KW - Safety KW - Process control PY - 2024 AN - OPUS4-61677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Toward sustainable and hydrogen compatible sealing materials N2 - As sealing components, polymeric materials are used in a wide range of applications e.g. as O-rings and piston rings in high-pressure and/or cryogenic hydrogen. For these extreme demanding application, PTFE or PPS based materials are often used as high-performance polymer matrix. This project aims to provide a safe and sustainable sealing solutions for hydrogen applications. New materials with improved sustainability were investigated and compared with conventional grades. Tests were performed in hydrogen over a wide range of temperature and pressure (0.1 MPa to 40 MPa, and 100°C down to -150°C) at Kyushu University and BAM using a pin-on-disk apparatus in a continuous sliding motion. Polymer samples ran against 316L disk at 0.5 m/s and 3 MPa contact pressure. Based on the tribological results and surface analyses, promising candidates are suggested along with friction mechanisms in both high-pressure and low temperature hydrogen. T2 - STLE Meeting CY - Atlanta, Georgia, USA DA - 18.05.2025 KW - Hydrogen KW - Friction KW - Wear KW - Piston ring KW - Reciprocating seals PY - 2025 AN - OPUS4-63809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bock, Robert T1 - Introduction Living Lab Hydrogen Refueling Station N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) forscht und prüft für Sicherheit in Technik und Chemie an drei Standorten in Berlin, sowie auf dem Testgelände Technische Sicherheit in Horstwalde in Brandenburg. Hier haben wir weitreichende Möglichkeiten, Großversuche im Realmaßstab durchzuführen. Besonderes Augenmerk richten wir heute auf das Reallabor Wasserstofftankstelle. Diese voll digitalisierte technische Anlage, die die Wertschöpfungskette von Wasserstoff abbildet, wurde gerade eröffnet und steht nun Partnern aus Industrie und Forschung sowie kleinen mittelständischen Unternehmen oder Start-Ups zum gemeinsamen Forschen und Erproben neuer Technologie zur Verfügung. Ihre Besonderheiten umfassen z.B. eine umfassende Prozessüberwachung nach Industrie 4.0, die dafür nötige IT/OT Infrastruktur, Digitale Zwillinge auf verschiedenen Ebenen, großflächige Aufstellung und baulicher Schutz, Gas-Probenahmestellen auf dem Weg durch die Anlage und H2-Sensornetzwerke zur frühzeitigen Erfassung und Ortung von Leckagen. T2 - Sonderkolloquium H2safety@BAM CY - Berlin, Germany DA - 04.11.2025 KW - Wasserstoff KW - Reallabor KW - Digitalisierung PY - 2025 AN - OPUS4-64699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Melzer, Michael T1 - Sensors for safety and process control in hydrogen technologies - Part II - Seminar about the expression of uncertainty in measurement N2 - The determination of the measurement uncertainty of quantitative and qualitative results is an important quality management tool, for example to describe measuring equipment, procedures, measurement results and the quality of products. The lecture presents the process description for the determination of the measurement uncertainty according to GUM, the determination of uncertainties in qualitative measurement results and the application of the measurement uncertainty for conformity assessment. T2 - Joint European Summer School 2021 on Fuel Cell, Electrolyser, and Battery Technologies CY - Online meeting DA - 12.09.2021 KW - Quality management tool KW - Measurement uncertainty KW - Quantiative results KW - Qualitative results KW - Conformity assessment PY - 2021 AN - OPUS4-54132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Sensors for safety and process control in hydrogen technologies N2 - Sensor systems are widely used in hydrogen technologies. The lecture presents requirements and properties of sensor systems and shows application examples of these technologies for safety and process control for hydrogen technologies. The focus is on gas sensors as well as sensors for pressure, temperature and gas flow. These systems are applied, among other things, for monitoring and control of operating conditions, indication of hazardous conditions and triggering of alarms. T2 - Joint European Summer School 2021 on Fuel Cell, Electrolyser, and Battery Technologies CY - Online meeting DA - 12.09.2021 KW - Sensor KW - Safety KW - Process control KW - Hydrogen technologies PY - 2021 AN - OPUS4-54131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Theiler, Geraldine T1 - Comparative evaluation of the sliding performance of polymers materials in gaseous and liquid hydrogen N2 - The focus of this study is to evaluate the influence of hydrogen on the friction and wear behavior of a wide range of commercially available polymer materials. Thereby, Filled and unfilled polymers from different suppliers were evaluated at room temperature in air and hydrogen gas (H2) as well as in liquid hydrogen at - 253°C (LH2). T2 - 2023 Hydrogenius & I2CNER Tribology Symposium CY - Fukuoka, Japan DA - 03.02.2023 KW - Hydrogen KW - Tribology KW - Cryogenic KW - LH2 KW - Polymers PY - 2023 AN - OPUS4-61961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Harwege, Finn A1 - Schmidt, Heiko A1 - Eberwein, Robert T1 - Testing of vacuum insulation panels for liquid hydrogen storage tanks N2 - Vacuum insulation panel (VIP) based insulation could present an alternative to the common double walled vacuum insulation for large liquefied Hydrogen (LH2) storage tanks. In this paper a brief introduction on VIPs and the envisioned design of VIP-based LH2-tank insulation is given. The design of a flat plate boil-off calorimeter for the testing of the insulation concept is shown, with regard to thermal design, mechanical design and instrumentation. Finally, an overview over the particular challenges for modelling VIP-based insulation and the proposed testing to be performed on the test rig is presented. T2 - 18th Cryogenics IIR International Conference CY - Prague, Czech Republic DA - 07.04.2025 KW - Liquefied Hydrogen KW - Insulation KW - Calorimeter KW - Vacuum Insulation Panel KW - LH2 PY - 2025 SN - 0151-1637 DO - https://doi.org/10.18462/iir.cryo.2025.0010 SN - 978-2-36215-053-1 VL - 2025 SP - 168 EP - 174 PB - ICCEX CY - Prag AN - OPUS4-62959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Fehlervermeidung, Schadenverhütung und Sicherheitsmanagement in der Wasserstofftechnologie N2 - Um den Aspekt der Strategie zur Fehlervermeidung und Schadenprävention in Wasserstofftechnologien zu integrieren, ist es entscheidend, proaktiv auf potenzielle Schwachstellen in den Systemen und Prozessen zu achten. Dies beinhaltet die Implementierung von präventiven Maßnahmen als Elemente des Sicherheitsmanagements, um mögliche Fehlerquellen zu identifizieren und zu eliminieren. Darüber hinaus sollten Schulungen gezielt auf die Vermeidung von Fehlern und die sichere Anwendung von Wasserstofftechnologien ausgerichtet sein. Eine durchdachte Strategie zur Fehlervermeidung trägt wesentlich dazu bei, Unfälle zu verhindern und die Gesamtsicherheit bei der Nutzung von Wasserstoff zu erhöhen. T2 - Forum Schadenverhütung am 12.10.2023 der Arbeitsgemeinschaft Berlin Brandenburg (AGS) in Kooperation mit der AGBB Berlin e.V CY - Berlin, Germany DA - 12.10.2023 KW - H2Safety@BAM KW - Gassensorik KW - Wasserstoff KW - Fehlervermeidung KW - Schadenverhütung KW - Sicherheitsmanagement PY - 2023 AN - OPUS4-59226 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Multi-sensor conception for safe sealing structures in underground repositories N2 - The project "SealWasteSafe" of the Bundesanstalt für Materialforschung und -prüfung (Berlin) deals with sealing structures applied for underground disposal of nuclear waste from two perspectives: material improvement for application in sealing constructions and feasibility study regarding multi-sensor approaches to ensure quality assurance and long-term monitoring. One specimen of 150 l made of alkali-activated material, which was found innovative and suitable for sealing constructions based on preliminary laboratory studies, and another one made of conventional salt concrete, are manufactured with an integrated multi-sensory setup for quality assurance and long-term-monitoring. The specimens were left in their cast form and additionally thermally insulated to simulate the situation in the repository. The multi-sensory concept comprises RFID technology embedded in the specimens suppling material temperature and moisture measurements, integrated distributed fibre optic sensing allowing strain measurement and acoustic emission testing for monitoring crack formation. Overall, the suitability and the functionality of the sensors embedded into and attached to strongly alkaline (pH > 13 for the AAM) and salt corrosive (NaCl) environment was proven for the first 672 h. First RFID measurement succeeded after 626 h for the alkali-activated material and after 192 h for the conventional salt concrete. Strain measurement based on fibre optic sensing turned out the alkali-activated material (> 1 mm/m) undergoing approximately twice the compression strain as the salt concrete (< 0.5 mm/m). In contrast, the acoustic emission first and single hits representing crack formation in numbers, was found for alkali-activated material half of that detected at the salt concrete. T2 - SMIRT 26 CY - Berlin, Germany DA - 10.07.2022 KW - SealWasteSafe KW - Monitoring KW - Acoustic emission KW - Fibre optic sensing KW - RFID technology KW - Alkali-activated material PY - 2022 AN - OPUS4-55372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holtappels, Kai T1 - The critical role of safety in hydrogen and energy projects across the continent N2 - Safety plays a critical role in the success and sustainability of hydrogen and energy projects across Africa, where the push for clean and renewable energy is rapidly gaining momentum. Given hydrogen’s flammability and the complex infrastructure required for its production, storage, and transport, strict safety protocols are essential to protect workers, communities, and the environment. In regions with developing regulatory frameworks, establishing robust safety standards and fostering a culture of safety is vital to attract investment, ensure public trust, and prevent accidents that could derail progress. Prioritizing safety not only safeguards lives but also supports the long-term viability and credibility of Africa’s emerging hydrogen economy. T2 - Global African Hydrogen Summit - Technical Seminar Programme CY - Windhoek, Namibia DA - 09.09.2025 KW - Safety KW - Namibia KW - Hydrogen infrastructure KW - Acceptance KW - Expert recommendations PY - 2025 AN - OPUS4-64435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gomes, Bruna F. A1 - Prokop, Martin A1 - Bystron, Tomas A1 - Loukrakpam, Rameshwori A1 - Melke, Julia A1 - Lobo, Carlos M. S. A1 - Fink, Michael A1 - Zhu, Mengshu A1 - Voloshina, Elena A1 - Kutter, Maximilian A1 - Hoffmann, Hendrik A1 - Yusenko, Kirill V. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Röder, Bettina A1 - Bouzek, Karel A1 - Paulus, Beate A1 - Roth, Christina T1 - Following Adsorbed Intermediates on a Platinum Gas Diffusion Electrode in H3PO3-Containing Electrolytes Using In Situ X-ray Absorption Spectroscopy N2 - One of the challenges of high-temperature polymer electrolyte membrane fuel cells is the poisoning of the Pt catalystwith H3PO4. H3PO4 is imbibed into the routinely used polybenzimidazole-based membranes, which facilitate Proton conductivity in the temperature range of 120−200 °C. However, when leached out of the membrane by water produced during operation, H3PO4 adsorbs on the Pt catalyst surface, blocking the active sites and hindering the oxygen reduction reaction (ORR). The reduction of H3PO4 to H3PO3, which occurs at the anode due to a combination of a low potential and the presence of gaseous H2, has been investigated as an additional important contributing factor to the observed poisoning effect. H3PO3 has an affinity toward adsorption on Pt surfaces even greater than that of H2PO4 −. In this work, we investigated the poisoning effect of both H3PO3 and H3PO4 using a half-cell setup with a gas diffusion electrode under ambient conditions. By means of in situ X-ray absorption spectroscopy, it was possible to follow the signature of different species adsorbed on the Pt nanoparticle catalyst (H, O, H2PO4 −, and H3PO3) at different potentials under ORR conditions in various electrolytes (HClO4, H3PO4, and H3PO3). It was found that H3PO3 adsorbs in a pyramidal configuration P(OH)3 through a Pt−P bond. The competition between H3PO4 and H3PO3 adsorption was studied, which should allow for a better understanding of the catalyst poisoning mechanism and thus assist in the development of strategies to mitigate this phenomenon in the future by minimizing H3PO3 generation by, for example, improved catalyst design or adapted operation conditions or changes in the electrolyte composition. KW - H3PO4 life cycle KW - XAS KW - In situ coupling KW - High-temperature fuel cells KW - H3PO3, KW - Δμ XANES PY - 2022 DO - https://doi.org/10.1021/acscatal.2c02630 SN - 2155-5435 VL - 12 IS - 18 SP - 11472 EP - 11484 PB - American Chemical Society (ACS) AN - OPUS4-64733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -