TY - CONF A1 - Sagradov, Ilja T1 - Long-term tests on metal seals using continuous force measurement in compressed state N2 - In Germany, spent fuel and heat generating radioactive waste is stored in casks for transport and storage (DPCs). The storage licenses were granted for up to 40 years. Due to the delay in identifying a final repository site for such radioactive waste, the storage periods are to be extended significantly. The objective of our research work is to collect additional material data for metal seals in order to be able to better assess the long-term safety of the sealing system of the casks for a period of up to 100 years. A principal safety consideration for the DPCs is the long-term performance of bolted lid sealing systems utilizing metal seals to ensure the safe enclosure of the radioactive inventory during interim storage. To assess the sealing behavior, it is necessary to examine the aging-dependent residual restoring force for the metal seals and the usable resilience. By investigating the change in these values as a function of time and temperature, further insight can be gained into the assessment of long-term safety for extended interim storage. In the present study, the restoring force of metal seals with an outer aluminum jacket and a torus diameter of 9.9 mm was measured continuously. For this purpose, a specially designed device equipped with a load cell was used under isothermal conditions. As part of the investigation, the level and rate of decrease of the restoring seal force were recorded over test periods of one and two months. The seal temperature was set to 35 °C, 75 °C, 100 °C, 125 °C, and 150 °C, respectively. A direct correlation was observed between the temperature of the seal, the level of the restoring force after compressing and heating the seal, and the drop-off characteristics of the restoring force. It was found that in our test device the force level immediately after reaching the respective temperature is lower for higher seal temperatures, while the drop rate of the restoring force is higher. This paper describes the experimental setting and discusses first results in comparison with our long-term discontinuous measurements. T2 - 21st International Symposium on the Packaging and Transportation of Radioactive Materials - PATRAM 2025 CY - San Antonio, TX, USA DA - 27.07.2025 KW - Temperature-Dependent Performance KW - Extended Interim Storage KW - Long-Term Safety Assessment KW - Metal Seal Aging KW - Restoring Force Degradation PY - 2025 AN - OPUS4-63891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Kotil, Leyla A1 - Matjacic, Lidija A1 - McMahon, Greg A1 - Bernicke, Michael A1 - Bernsmeier, Denis A1 - Kraehnert, Ralph A1 - Hertwig, Andreas A1 - Hodoroaba, Vasile-Dan T1 - Morphological and Chemical Nanoscale Analysis of Mesoporous Mixed IrOx-TiOy Thin Films as Electrode Materials N2 - orous films play an important role particularly in energy applications like photovoltaics, electrolysis or batteries. Thin film properties such as thickness, chemical composition, crystallinity of the framework, and porosity define the activity of the porous films. The accurate morpho-chemical characterisation of mesoporous thin films is a challenging analytical task which requires the consideration of new analytical approaches based on the combination of data of different methods able to address the structure and chemical composition at the nanoscale. In this contribution we characterise thin mesoporous iridium-titanium mixed oxide film properties by Electron Probe Microanalysis (EPMA) with Energy-Dispersive X-ray Spectroscopy (EDS) at an SEM applied in a dedicated “thin film analysis” approach (1). Thus, the film mass deposition, film thickness and the film density can be determined. Further, by dividing the measured film density to an assumed (theoretical) metal oxide framework (skeletal) density, the thin film porosity can be extracted, too. In order to assess the homogeneity of the thin film properties like the chemical composition, Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and Auger Electron Spectrometry are applied in the depth profiling mode, so that possible in-depth gradients are detected. Lateral inhomogeneities in the chemical composition and structure of the thin mesoporous films are also identified by applying the same methods in the line-scan or mapping mode, which can be further combined with in-depth sputtering for 3D information. The role of the spatial resolution of the analytical methods considered, which can go down well below 100 nm, will be highlighted. KW - Mesoporous thin films KW - Imaging KW - TiO2 KW - Ir oxid KW - Auger electron spectroscopy KW - ToF-SIMS KW - SEM/EDX PY - 2024 DO - https://doi.org/10.1093/mam/ozae044.252 VL - 30 IS - Supplement 1 SP - 541 EP - 542 PB - Oxford University Press (OUP) AN - OPUS4-61185 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Cyclic loading and creep-fatigue performance of P92 N2 - 9-12% Cr ferritic-martensitic stainless steels are widely used as high temperature construction materials in power plants due to their excellent creep and oxidation resistance. The growing share of renewable energy sources in power generation forces many of these plants into more flexible operation with frequent load shifts or shutdowns. These cyclic operation profiles constitute a major lifetime issue. The present contribution reports on current findings obtained in a multidisciplinary project which combines cyclic mechanical and cyclic oxidation testing of different 9-12% Cr grades with detailed microstructural analyses. Mechanical analyses are carried out on P92 and P91 steel grades to give an overview of softening phenomena and lifetimes obtained in isothermal cyclic loading (low cycle fatigue, LCF), non-isothermal cyclic loading (thermo-mechanical fatigue, TMF), and service-like combinations of creep and fatigue periods. Complementary microstructural investigations by scanning and transmission electron microscopy plus EBSD are used for phase identification, substrate/oxide interface characterization and quantification of the microstructure evolution under cyclic conditions. T2 - 44th MPA-Seminar CY - Leinfelden/Stuttgart, Germany DA - 17.10.2018 KW - Ferritic-martensitic steels KW - Fatigue KW - Creep-fatigue PY - 2018 AN - OPUS4-47116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Overview of ongoing long-term ageing investigations on elastomer seals N2 - At the Bundesanstalt für Materialforschung und -prüfung (BAM) in Division 3.4 Safety of Storage Containers, one of our tasks is to evaluate the safety of containers designed for disposal of low and intermediate radioactive waste. As such containers might be transported before and stored until disposal, safe enclosure of the radioactive inventory is important for this time span. Elastomer O-rings are widely used as barrier seals in these containers. Thus, as for many other applications, an understanding of the practical effects of ageing degradation on elastomer seals during long-term exposure is mandatory for predicting the lifetime of such components. According to a long-term test programme on three kinds of rubbers (EPDM and FKM (relevant for application), HNBR (for comparison)), over several years we have studied the degradation and the change of mechanical properties (e.g. hardness, strain at break) at four different ageing temperatures (75 °C, 100 °C, 125 °C and 150 °C) as well as the change of sealing properties. Continuous and intermittent compression stress relaxation (CSR) measurements were performed in order to investigate the respective contribution of crosslinking and chain scission to the observed degradation effects. Thus, the degradation kinetics and mechanisms could be resolved more clearly. For assessing the seal performance, compression set (CS) and leakage rate measurements were conducted. The experimental results showed that the O-rings remained leak-tight under purely static conditions even when CSR, CS and mechanical properties already indicated far advanced degradation. For this reason, a modified leakage test involving a small and rapid partial decompression of the seal was developed that enabled determining an end-of-lifetime criterion for O-rings with a safety margin for thermal shrinkage and vibrations. T2 - IRC CY - London, UK DA - 03.09.2019 KW - Compression set KW - Continuous compression stress relaxation KW - Intermittent compression stress relaxation KW - Leakage rate PY - 2019 AN - OPUS4-49073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grelle, Tobias A1 - Wolff, Dietmar A1 - Probst, Ulrich A1 - Jaunich, Matthias A1 - Völzke, Holger T1 - Investigation of the time and temperature dependent behavior of metal seals in radioactive waste containers N2 - The Bundesanstalt für Materialforschung und –Prüfung (BAM) runs an investigation program on the long-term behavior of multi-component metal seals. Such seals are used in a wide area of applications including transport and storage casks for spent nuclear fuel and high level radioactive waste. The seal function is mainly based on the compression of the inner helical spring, which generates the necessary seal force to keep the sealing surfaces in close contact. This in turn leads to a plastic deformation of the outer jacket of the seal, comprised of highly ductile aluminum or silver that adapts to the sealing surfaces of cask body and bolted lid, thus providing high Level leak tightness. In Germany, those casks are licensed for Interim storage periods of up to 40 years or more if extended Interim storage would become necessary before a final repository is available. Thus, the sealing performance has to be evaluated, including factors like elevated temperature due to decay heat or mechanical loads due to transport under normal as well as accident conditions. Long-term investigations at BAM have been running over the last nine years to identify and evaluate the seal performance by measuring the remaining seal force, the useable resilience and the leakage rate after various time intervals at temperatures ranging from room temperature up to 150 °C. It was found that the seal force and useable resilience decrease with time and temperature, caused by creep deformation of the outer jacket. In order to obtain an analytical description for the seal behavior and to achieve more information on the material behavior under application conditions a comprehensive investigation program with Focus on aluminum as outer jacket material was launched. The program includes material investigations such as compression and tension creep tests with representative basic materials. An additional test setup allows for the continuous measurement of the remaining seal force at temperatures of up to 150 °C. Furthermore, seal segments are compressed and stored in heating chambers, thus producing segments at different stages of the aging process. The segments are investigated regarding the development of the contact area width, jacket thickness and microstructural changes. This data will be used to develop material models and an analytical description of the time and temperature dependent long-term sealing behavior. This paper explains the current status of gained test results and modelling approaches and closes with an outlook to the future Project plans. T2 - ASME 2018 Pressure Vessels and Piping Conference CY - Prague, Czech Republic DA - 15.07.2018 KW - Metal seal KW - Creep KW - Long-term behavior PY - 2018 SP - PVP2018-84584, 1 EP - 6 AN - OPUS4-46110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Analysis of heterogeneous ageing of hnbr o rings N2 - Hydrogenated nitrile butadiene rubber (HNBR) elastomer was thermo-oxidatively aged at different temperatures up to 150°C. Fourier transform infrared spectroscopy (FTIR), compression stress relaxation (CSR) and IRHD microhardness were used to characterise the chemo-mechanical changes of HNBR O-rings during thermo-oxidative ageing. FTIR shows the development of carbonyl, methyl and ester groups but the nitrile content was not affected by ageing. The effect of sample geometry during CSR was investigated. CSR data were converted through integrated kinetic laws. The conversion has proven its sensibility to detect heterogeneous ageing. This was confirmed by the IRHD measurements across the section of O-rings. Oxidation profiles were determined by applying the model of Wise et al. to the IRHD experimental results. T2 - The 2023 Postgraduate Seminar - Advanced Structured Materials CY - Barcelona, Spain DA - 20.02.2023 KW - HNBR KW - Heterogeneous ageing KW - IRHD KW - FTIR KW - CSR PY - 2023 AN - OPUS4-57057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Aging investigations of metal seals used in containers for interim storage of spent fuel N2 - In Germany dual purpose containers with double lid systems are used for the transport and storage of spent fuel and high level radioactive waste. The bolted lids are equipped with metal seals (e.g. Helicoflex®) to ensure the safe enclosure of the inventory for the required time period. The used metal seals have a layered structure consisting of three components. In the center a helical spring is positioned that is surrounded by two C-shaped jackets. The helical spring is mainly responsible for generation of the required restoring force. The inner jacket is made of stainless steel and homogenizes the restoring force generated by the helical spring. The outer jacket is made of silver or aluminum. Both metals are soft in comparison to the contact partners (lid and container body). During bolting of the lid the seal is compressed between lid and container body. The generated restoring force of the helical spring causes a plastic deformation of the outer jacket which adapts to the surfaces of the lid and the container body. Hence, leakage paths are closed and the sealing function is caused. Typical durations for existing interim storage licenses in Germany are 40 years, but due to the challenges in selection and construction of a final repository it can be expected that they have to be extended to longer periods. An extension of license periods requires knowledge of the long-term behavior of the seals. To meet this challenge long-term investigations have been started at Bundesanstalt für Materialforschung und –prüfung (BAM) in 2009. These tests focus on seals assembled in test flanges which are stored at temperatures ranging from room temperature to 150 °C for accelerated aging. The aged seals are tested repeatedly after certain aging steps and the performance is evaluated in respect to the leakage rate, the remaining seal force, and the useable resilience upon decompression. In this contribution an update on the running investigations in respect to earlier publications (Grelle et al. 2019, Goral et al. 2023) will be given and the implications of the results for resilient long-term safety will be presented. New activities will be addressed and their expected outcome be discussed. T2 - PVP2024, Pressure Vessels & Piping Conference CY - Bellevue, WA, USA DA - 29.07.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 AN - OPUS4-61355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jürgens, Maria A1 - Fedelich, Bernard A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - Thermo-mechanical fatigue behavior of P91/P92 N2 - 9-12% Cr ferritic-martensitic stainless steels are widely used as high temperature construction materials in power plants due to their excellent creep resistance and good oxidation resistance. Creep resistance is considered as the primary parameter in material selection for base-load power plants, but the growing share of renewable energy sources in power generation forces many installations into more "flexible" operation with frequent load reductions and shutdowns. Under cyclic operation of power plants, temperature gradients occur especially in thick-walled components. Locally, these gradients lead to complex time- and temperature-dependent loading scenarios which may result in superimposed creep deformation/damage, creep-fatigue and thermo-mechanical fatigue. The combination of different damage processes may seriously reduce the lifetimes of respective components. A fundamental understanding of the damage evolution in ferritic-martensitic steels under combined static and cyclic loading is therefore required. In the present contribution, the thermo-mechanical fatigue and creep-fatigue behavior of two different 9% Cr steel grades (P91 and P92) was investigated. Standard LCF/TMF-tests as well as near-service loading tests with different hold times have been carried out to study the material behavior of the new loading scenarios. Microstructural investigations help to identify the observed deformation characteristics (like e.g. pronounced softening) and the dominating damage mechanisms under different loads. The test programme is complemented by selected tests on service-aged material which demonstrate possible reactions of older components in existing plants to changes in operation profiles. In a next step, the experimental results will be used for parameter identification of a deformation and lifetime model to predict the material behavior. T2 - LCF08 CY - Dresden, Germany DA - 27.06.2017 KW - Near-service testing KW - Power plant KW - Ferritic-martensitic steels KW - P91 KW - P92 KW - Thermo-Mechanical Fatigue PY - 2017 SN - 978-3-9814516-5-8 VL - 2017 SP - 101 EP - 105 PB - DVM CY - Berlin AN - OPUS4-42268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Low temperature properties of rubber seals N2 - Understanding the failure mechanisms that lead to leakage of rubber seals at low temperatures is important. Rubber properties are highly temperature dependent. Changes in behaviour at low temperatures can result from the rubber-glass transition and for some rubbers by partial crystallisation. Experimental results on the low temperature behaviour of different rubber seals were discussed to help understand seal failure processes. T2 - Rubber in Engineering Group (RIEG) webinar an Elastomers at Low Temperatures CY - Online meeting DA - 11.09.2020 KW - Low temperature KW - Rubber seal KW - Compression set KW - Glass transition PY - 2020 UR - https://www.iom3.org/rubber-engineering-group/event/elastomers-low-temperatures AN - OPUS4-51306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sagradov, Ilja T1 - Long-term tests on metal seals using continuous force measurement in compressed state N2 - In Germany, spent fuel and heat generating radioactive waste is stored in casks for transport and storage (DPCs). The storage licenses were granted for up to 40 years. Due to the delay in identifying a final repository site for such radioactive waste, the storage periods are to be extended significantly. The objective of our research work is to collect additional material data for metal seals in order to be able to better assess the long-term safety of the sealing system of the casks for a period of up to 100 years. A principal safety consideration for the DPCs is the long-term performance of bolted lid sealing systems utilizing metal seals to ensure the safe enclosure of the radioactive inventory during interim storage. To assess the sealing behavior, it is necessary to examine the aging-dependent residual restoring force for the metal seals and the usable resilience. By investigating the change in these values as a function of time and temperature, further insight can be gained into the assessment of long-term safety for extended interim storage. In the present study, the restoring force of metal seals with an outer aluminum jacket and a torus diameter of 9.9 mm was measured continuously. For this purpose, a specially designed device equipped with a load cell was used under isothermal conditions. As part of the investigation, the level and rate of decrease of the restoring seal force were recorded over test periods of one and two months. The seal temperature was set to 35 °C, 75 °C, 100 °C, 125 °C, and 150 °C, respectively. A direct correlation was observed between the temperature of the seal, the level of the restoring force after compressing and heating the seal, and the drop-off characteristics of the restoring force. It was found that in our test device the force level immediately after reaching the respective temperature is lower for higher seal temperatures, while the drop rate of the restoring force is higher. This paper describes the experimental setting and discusses first results in comparison with our long-term discontinuous measurements. T2 - 21st International Symposium on the Packaging and Transportation of Radioactive Materials - PATRAM 2025 CY - San Antonio, TX, USA DA - 27.07.2025 KW - Long-Term Safety Assessment KW - Extended Interim Storage KW - Metal Seal Aging KW - Restoring Force Degradation KW - Temperature-Dependent Performance PY - 2025 VL - 2025 SP - 1 EP - 10 CY - Indianapolis, IN, USA AN - OPUS4-63881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sachse, René T1 - Operando electrochemical spectroscopic ellipsometry: Material properties of highly active mesoporous IrO IrOxfilms revealed under realistic OER conditions N2 - Rising energy demand and the impending climate change require the development of a sustainable, fossil-free fuel and chemical production on a global scale. Hydrogen production via water electrolysis will be a fundamental cornerstone in this endeavor. The activity and stability of respective electrode coatings strongly depends on the coating's properties, i.e. phase composition, crystallinity, electrical conductivity, accessible surface, wettability and many other factors. The key to the development of improved catalysts is a better understanding of the relations between their performance, stability and physicochemical properties. However, those relations can be complex, and are strongly influenced also by the reaction environment. Hence, operando analysis of the catalyst material during catalysis at realistic potentials and current densities is highly desirable. Yet, many analytical techniques cannot be applied in liquid environments at realistic potentials and current densities. We propose environmental ellipsometric analysis in a dedicated electrochemical flow cell as a new method to evaluate gas evolution reactions operando under realistic working conditions. Figure 1 illustrates schematically the developed technique. Key factors to success are highly active model-type catalysts with template-controlled porosity, a suitable sample environment, a deep understanding of the spectroscopic method and respective model development, as well as concise cross validation with numerous other analytical techniques. The method was developed and validated by analyzing a calcination series (300 - 600°C) of mesoporous templated IrOx films ex-situ and operando under oxygen evolution reaction (OER) conditions. The employed environmental electrochemical spectroscopic ellipsometric analysis (ECSE) revealed during OER the change of optical and electronic properties, i.e. the dielectric functions (real ε1 and imaginary part ε2), electrical and electronic properties such as resistivity (ρ) and band-to-band transitions (p-d band transitions). Film thickness and porosity were validated by means of scanning electron microscopy (SEM), X-ray reflectometry (XRR) or ellipsometric porosimetry (EP), electrical and electronic properties by means of conductivity measurements, X-ray photoelectron spectroscopy (XPS) or UV-Vis-NIR absorption spectroscopy. The electronic structures of the catalysts from valence electron energy loss spectra (VEELS) derived from the real (ε1) and imaginary part (ε2) of the dielectric function from SE measurements reveal a direct correlation with electrochemical activities in OER. In the presentation reversible and irreversible potential-dependent changes of the catalyst properties during operation will be discussed along with the dynamics of gas formation, transport and dissolution T2 - E MRS 2021 SPRING MEETING CY - Online meeting DA - 31.05.2021 KW - Spectroscopic ellipsometry KW - Ectrocatalysis KW - Oxygen evolution reaction KW - Mesoporous iridium oxide films KW - Non-destructive operando analysis PY - 2021 AN - OPUS4-52929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Long-Term Performance of Elastomer seals - From Aging Tests to Lifetime Estimations N2 - Elastomers show a high versatility which makes them ideal materials for sealing applications in various fields. Especially under changing application conditions the high recovery potential of this class of material is beneficial to compensate temperature or pressure fluctuation, and geometrical changes resulting from mechanical loads in e.g. accident conditions. Out of these reasons elastomers are also used in containers for low and intermediate level radioactive waste and for spent fuel transportation casks. In cask designed for low and intermediate level waste elastomer seals can act as primary seal responsible for the containment function whereas in spent fuel storage and transportation casks (dual purpose casks (DPC)) elastomer seals are used as auxiliary seals to allow leakage rate measurements of metal barrier seals. An inherent prerequisite for this kind of application is the long time-scale of operation without or with limited possibility of seal replacement. In Germany an interim storage license for DPC`s is typically issued for 40 years, a timeframe which might increase in future due to challenges of the final repository siting procedure. For low and intermediate level waste, also long time periods are required before final disposal can be achieved. Therefore, the performance of elastomer seals over extended time periods is, as for other applications, of high importance. A typical approach to ensure long-term functionality is to perform accelerated aging tests to calculate an estimated lifetime by assuming e.g. Arrhenius like equations for the time-temperature relationship. This approach requires a suitable end of life criterion considering the application of interest. This often can represent a challenge on its own. As BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues we initiated several test programs for investigating the behavior of elastomer seals. Experiments concerning the low temperature performance down to -40°C and the influence of gamma irradiation have been started first. Currently the thermal aging behavior of elastomer seals, which is the topic of this contribution, is examined. For our aging investigations we use a broad approach to first determine the property changes in different elastomer materials due to thermo-oxidative aging at elevated temperatures and secondly we test how the typical methods of lifetime extrapolation can be applied to these results. This approach enables us to detect and exclude undesired side effects which very often influence lifetime estimations. In this contribution, our recent results are discussed. T2 - ASME Pressure Vessels and Piping Conference 2018 CY - Prague, Czech Republic DA - 15.07.2018 KW - Seal KW - Rubber KW - Degradation PY - 2018 AN - OPUS4-45923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grelle, Tobias T1 - Investigation of the time and temperature dependent behavior of metal seals in radioactive waste containers N2 - The Bundesanstalt für Materialforschung und –prüfung (BAM) runs an investigation program on the long-term behavior of multi-component metal seals. Such seals are used in a wide area of applications including transport and storage casks for spent nuclear fuel and high level radioactive waste. The seal function is mainly based on the compression of the inner helical spring, which generates the necessary seal force to keep the sealing surfaces in close contact. This in turn leads to a plastic deformation of the outer jacket of the seal, comprised of highly ductile aluminum or silver that adapts to the sealing surfaces of cask body and bolted lid, thus providing high level leak tightness. In Germany, those casks are licensed for interim storage periods of up to 40 years or more if extended interim storage would become necessary before a final repository is available. Thus, the sealing performance has to be evaluated, including factors like elevated temperature due to decay heat or mechanical loads due to transport under normal as well as accident conditions. Long-term investigations at BAM have been running over the last nine years to identify and evaluate the seal performance by measuring the remaining seal force, the useable resilience and the leakage rate after various time intervals at temperatures ranging from room temperature up to 150 °C. It was found that the seal force and useable resilience decrease with time and temperature, caused by creep deformation of the outer jacket. In order to obtain an analytical description for the seal behavior and to achieve more information on the material behavior under application conditions a comprehensive investigation program with focus on aluminum as outer jacket material was launched. The program includes material investigations such as compression and tension creep tests with representative basic materials. An additional test setup allows for the continuous measurement of the remaining seal force at temperatures of up to 150 °C. Furthermore, seal segments are compressed and stored in heating chambers, thus producing segments at different stages of the aging process. The segments are investigated regarding the development of the contact area width, jacket thickness and microstructural changes. This data will be used to develop material models and an analytical description of the time and temperature dependent long-term sealing behavior. This paper explains the current status of gained test results and modelling approaches and closes with an outlook to the future project plans. T2 - ASME 2018 Pressure Vessels and Piping Conference CY - Prague, Czech Republic DA - 15.07.2018 KW - Metal seal KW - Creep KW - Long-term behavior PY - 2018 AN - OPUS4-45848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Chemical analyses of ps-laser generated LIPSS and Spikes on titanium alloy by HAXPES, XPS, and depth-profiling TOF-SIMS N2 - Laser-induced periodic surface structures (LIPSS) and their combination with self-ordered microstructures forming hierarchical Spikes enable a large variety of different surface functionalizations for applications in the fields of optics, fluidics, tribology, or medicine. Moreover, high spatial frequency LIPSS (HSFL) provide an appealing and straightforward way for surface nanostructuring featuring spatial periods even below 100 nm – far beyond the optical diffraction limit. However, the imposed surface functionalities are usually caused by both, topographic and chemical surface alterations. For exploring these effects in detail, multi-method characterizations were performed here for HSFL and hierarchical Spikes processed on Ti-6Al-4V alloy upon irradiation with near-infrared ps-laser pulses (1030 nm wavelength, ~1 ps pulse duration, 1 – 400 kHz pulse repetition rate) under different laser and scan processing conditions. The following sample characterization involved morphological and topographical investigations by scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometry (SP), and white light interference microscopy (WLIM), as well as near-surface chemical analyses by X-ray photoelectron spectroscopy (XPS), hard X-ray photoelectron spectroscopy (HAXPES) and depth-profiling time-of-flight secondary ion mass spectrometry (TOF-SIMS). The results allow to qualify the laser ablation depth, the geometrical HSFL/Spikes characteristics and provide detailed insights into the depth extent and the nature of the ps-laser-induced near-surface oxidation arising from the laser-processing in ambient air and into the relevance of heat-accumulation effects at high pulse repetition rates. Moreover, the direct comparison of the HAXPES and XPS data reveals the role of surface-covering organic contaminants adsorbed from the ambient atmosphere without the uncertainties and potential sputter reduction potentially caused by ion-sputter depth profiling. T2 - 11th International LIPSS Workshop CY - Madrid, Spain DA - 27.09.2023 KW - Laser-induced periodic surface structures (LIPSS) KW - Ultrafast laser processing KW - Hard X-ray photoelectron spectroscopy (HAXPES) KW - Time-of-flight secondary ion mass spectrometry (ToF-SIMS) KW - Ti6Al4V alloy PY - 2023 AN - OPUS4-58532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rossi, Andrea A1 - Alladio, Eugenio A1 - Drobne, Damjana A1 - Hodoroaba, Vasile-Dan A1 - Jurkschat, Kerstin A1 - Kononenko, Veno A1 - Madbouly, Loay Akmal A1 - Mrkwitschka, Paul A1 - Novak, Sara A1 - Radnik, Jörg A1 - Saje, Špela A1 - Santalucia, Rosangela A1 - Sordello, Fabrizio A1 - Pellegrino, Francesco T1 - Development of a one-pot synthesis of rGO in water by optimizing Tour’s method parameters N2 - Since its first synthesis in 2004, graphene has been widely studied and several different synthesis methods has been developed. Solvent exfoliation of graphite and the reduction of graphene oxide previously obtained through graphite oxidation are the most employed. In this work, we exploited synthesis conditions of a method usually employed for obtaining graphene oxide (the Tour’s method) for directly obtaining a very poorly oxidised material with characteristics like reduced graphene oxide. For the first time, a one-pot synthesis of reduced graphene oxide (rGO) is reported avoiding the use of a post-synthesis chemical or thermal reduction of the graphene oxide that requires further reagents, heat and time. KW - Graphene KW - 2D-materials KW - Tour's method KW - rGO KW - One-pot synthesis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611827 DO - https://doi.org/10.1038/s41598-024-73606-2 SN - 2045-2322 VL - 14 SP - 1 EP - 10 PB - Springer Nature CY - London AN - OPUS4-61182 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liu, Yung A1 - Völzke, Holger A1 - Zencker, Uwe A1 - Jaunich, Matthias T1 - Cooperation in Advanced Technologies Associated with the Back End of Nuclear Fuel Cycle N2 - A Memorandum of Understanding (MOU) between Argonne National Laboratory (Argonne) and the German Bundesanstalt für Materialforschung und -prüfung (BAM) was signed in October 2014. Its objectives are to promote cooperation among scientists and specialists at Argonne and BAM and establish a framework for collaboration in advanced technologies associated with the back end of the nuclear fuel cycle. Collaborative activities involving Argonne and BAM may be implemented through the promotion of joint research activities and scientific workshops and conferences; exchange of technical information; and visits by scientists, specialists, and graduate, postgraduate, and Ph.D. students. The MOU was renewed in January 2020 for another five years. Highlights of the progress and achievements are provided in identified topical areas for collaboration on ageing management guidance, storage, transportation and disposal R&D, joint conference activities, and conclude with the benefits of the MOU in fostering Argonne and BAM collaboration. T2 - 26th International Conference on Structural Mechanics in Reactor Technology - SMiRT 26 CY - Potsdam, Germany DA - 10.07.2022 KW - Nuclear fuel cycle KW - Back end KW - Spent fuel performance KW - Storage KW - Transportation PY - 2022 SP - 1 EP - 10 AN - OPUS4-55861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roohbakhshan, Farshad T1 - Dislocation-based modeling of high temperature deformation and fatigue in P92 ferritic-martensitic steels N2 - The employment of renewable energy resources, which are naturally intermittent, for electricity generation has altered the working conditions of conventional power plants from continuous (baseload) to cyclic or flexible operation. For a long time, 9-12% Cr ferritic-martensitic stainless steels have been widely used in power plants due to their favorable characteristics such as high creep strength at high temperatures and oxidation and corrosion resistance. The components of power plants are subjected to long term cyclic loadings including fatigue and creep-fatigue at high temperatures. As ferritic-martensitic steels are known to exhibit cyclic softening when subjected to such loading scenarios, it is crucial to study the material response in such conditions. Since it is impossible to test the material behavior exactly as the operation conditions of power plants, due to technical difficulties and cost issues, it is necessary to develop physically-based material models that can predict the material behavior in more realistic situations. In recent years, many material models have been proposed to describe the behavior of 9-12% Cr ferritic-martensitic stainless steels, which follow phenomenological or physically-based approaches. Phenomenological models provide a stress-strain relation based on empirical observations although they usually lack physical background. To alleviate this drawback and to allow for more flexibility and wider ranges of strain-rate and temperature, physically-based models are suggested. In this approach, microstructural evolution, dislocation movement and/or kinetics of plastic deformation processes are included. The physically-based models allow for a better extrapolation from the experiment results to other operation conditions and their material constants can be interpreted physically. Compared to the former approach, the material behavior can be described more accurately and flexibly and the number of material constants is less in general. In the presented work, the existing micromechanical models developed for P92 steel are compared and extended to allow for new dislocation-based strengthening/cyclic mechanisms. Their performance is assessed in the light of mechanical test data from creep-fatigue and thermo-mechanical fatigue experiments and detailed characterizations of the microstructure evolution in the fatigued material. T2 - 12th International Fatigue Congress CY - Poitiers, France DA - 27.05.2018 KW - 9-12% Cr ferritic-martensitic steels KW - Cyclic softening KW - Micromechanical model KW - Microstructural evolution KW - P92 steels PY - 2018 AN - OPUS4-47101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Ageing and lifetime prediction of O-ring seals made of HNBR, EPDM and FKM N2 - BAM is the federal institute for materials research and testing in Germany. One of our tasks is to evaluate the safety of casks designed for transport and/or storage of radioactive waste. As elastomeric seals are used in the containers as safety-relevant parts, it is our goal to be able to evaluate the service lifetime of the seals with regard to the requirements for long-term safety (40 years and more) of the containers. For this reason, an accelerated ageing programme with selected rubbers often used for seals (HNBR, EPDM and FKM) was started. Ageing was performed at four different temperatures (75 °C, 100 °C, 125 °C and 150 °C) for up to 2 years. For assessing properties related to the sealability, O-rings were aged in compression by 25 % (corresponding to the compression during service) between plates. For comparison, uncompressed O-rings were aged as well. The aged materials were characterized with conventional polymer analysis methods such as hardness and tensile tests, but also with more seal-specific methods such as compression stress relaxation (CSR, reflecting the loss of sealing force of a compressed seal over time), and compression set (CS, representing the recovery behaviour of a seal after release from compression). CS is chosen as the property for lifetime prediction as it is both sensitive to degradation and related to the seal performance. CS data is extrapolated to 60 °C, which yields lifetimes of approximately 5 years for HNBR and 64 years for EPDM for a criterion of 85 % CS respectively, and approx. 40 years for FKM for a criterion of 65 % CS (the highest value measured so far). T2 - Kautschuk Herbst Kolloquium / Fall Rubber Colloquium 2016 CY - Hanover, Germany DA - 22.11.2016 KW - Rubber KW - Compression set KW - Extrapolation KW - Leakage PY - 2016 AN - OPUS4-38480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jürgens, Maria T1 - Betriebsnahe LCF- und TMF-Untersuchungen an ferritsch-martensitischen Chromstählen N2 - Betriebsnahe LCF- und TMF-Untersuchungen an P92, Vorstellung erster Versuchsergebnisse T2 - DVM Arbeitskreis Bauteilverhalten bei thermomechanischer Ermüdung CY - Berlin, Germany DA - 06.04.2017 KW - P92 KW - TMF KW - LCF PY - 2017 AN - OPUS4-39831 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GOVDOC A1 - Sterthaus, Jens T1 - Leitlinie für numerisch geführte Sicherheitsnachweise im Rahmen der Bauartprüfung von Behältern für den Transport von radioaktiven Stoffen N2 - Die Leitlinie dient der Unterstützung der Qualitätssicherung bei der Erstellung, Kontrolle und Beurteilung von Sicherheitsnachweisen, die auf einer numerischen Analyse von Problemstellungen basieren, welche zum Prüf- und Begutachtungsumfang von Behälterbauarten für den Transport radioaktiver Stoffe gehören. Sie soll insbesondere die Grundlage für die korrekte Durchführung der numerischen Analysen nach dem Stand der Technik bilden und die Prüfbarkeit des numerischen Sicherheitsnachweises unterstützen. Ihre Anwendung soll die Nachvollziehbarkeit des Berechnungsganges und der den Berechnungen zugrundeliegenden Voraussetzungen und Annahmen gewährleisten. KW - Simulation KW - Berechnung KW - FEM KW - Numerisch geführter Nachweis KW - Verifikation KW - Validierung KW - Dokumentation KW - Qualitätssicherung KW - Bewertung PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652145 VL - BAM-GGR 008 SP - 1 EP - 17 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - Revision 1 AN - OPUS4-65214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GOVDOC A1 - Sterthaus, Jens T1 - Guideline for numerical safety analyses in the context of type approval of packages for the transport of radioactive material N2 - The guideline serves to support quality assurance in preparation, control and assessment of safety cases based on a numerical analysis of problems that are part of the scope of testing and assessment of package designs for the transport of radioactive materials. In particular, it is intended to form the basis for the correct performance of numerical analyses in accordance with the state of the art and to support the verifiability of the numerical safety case. Its application should ensure the traceability of the calculation procedure and the preconditions and assumptions on which the calculations are based. KW - Simulation KW - FEM KW - Assessment KW - Verification KW - Validation KW - Documentation KW - Calculation KW - Quality assurance KW - Numerically verified proof PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652167 VL - BAM-GGR 008 SP - 1 EP - 16 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - Revision 1 AN - OPUS4-65216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jürgens, Maria T1 - Creep fatigue behavior of P91/P92 N2 - 9-12% Cr ferritic-martensitic stainless steels are widely used as high temperature construction materials in power plants due to their excellent creep resistance and good oxidation resistance. Creep resistance is considered as the primary parameter in material selection for base-load power plants, but the growing share of renewable energy sources in power generation forces many installations into more "flexible" operation with frequent load reductions and shutdowns. Under cyclic operation of power plants, temperature gradients occur especially in thick-walled components. Locally, these gradients lead to complex time- and temperature-dependent loading scenarios which may result in superimposed creep deformation/damage, creep-fatigue and thermo-mechanical fatigue. The combination of different damage processes may seriously reduce the lifetimes of respective components. A fundamental understanding of the damage evolution in ferritic-martensitic steels under combined static and cyclic loading is therefore required. In the present contribution, the creep-fatigue behavior of two different 9% Cr steel grades (P91 and P92) was investigated. Standard creep-tests as well as LCF/TMF tests with hold time have been carried out to study the material behavior of the new loading scenarios. Microstructural investigations help to identify the observed deformation characteristics and the dominating damage mechanisms under different loads. The test programme is complemented by cyclic creep-tests (temperature change) and creep-tests under atmospheres. In a next step, the experimental results will be used for parameter identification of a deformation and lifetime model to predict the material behavior. T2 - ECCC 2017 CY - Düsseldorf, Germany DA - 10.09.2017 KW - Near-service testing KW - Power plant KW - Ferritic-martensitic steels KW - P91 KW - P92 KW - Creep-Fatigue PY - 2017 AN - OPUS4-42269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Ageing under Hydrogen: effects on O-ring seals N2 - In this work we present results for three typical sealing materials (EPDM, HNBR, FKM) after up to 100 days ageing at high temperature under hydrogen. To allow for a better evaluation of the occurring changes the results are compared with effects of ageing in air on the material properties. Despite the common assumption that ageing under hydrogen atmosphere is expected to be less severe for the material in com-parison to air ageing, this is not seen for every material. T2 - Technomer 2023 CY - Chemnitz, Germany DA - 09.11.2023 KW - Hydrogen KW - Ageing KW - Seal KW - Compression set PY - 2023 AN - OPUS4-58818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Jürgens, Maria T1 - Verhalten des hochwarmfesten Stahles P92 unter zyklischen thermo-mechanischen Bedingungen in lastflexiblen Dampfkraftwerken N2 - Die Erzeugung von Erneuerbaren Energien unterliegt starken Schwankungen, die von konventionellen Kraftwerken ausgeglichen werden müssen, um das Stromnetz stabil zu halten. Für die konventionellen Kraftwerke bedeutet dies eine zunehmend zyklische Fahrweise, die zu häufigeren Last- und Temperaturwechseln führt. Von den eingesetzten Werkstoffen fehlen Daten zum Verhalten unter zyklischer Fahrweise. Ziel dieser Arbeit ist es daher, für P92, einen als Rohrleitungswerkstoff eingesetzten hochwarmfesten Stahl, zu untersuchen, welche Auswirkungen zyklische Fahrweisen auf die Schädigungsprozesse und Lebensdauern haben. Da durch den zyklischen Betrieb eine verstärkte Schädigung durch Ermüdungsprozesse zu erwarten ist, wurden dehnungskontrollierte isotherme (LCF) und nicht-isotherme (TMF) Ermüdungsversuche mit und ohne Haltezeit bei verschiedenen Temperaturen bzw. Temperaturintervallen durchgeführt. Mit den Haltezeitversuchen soll dabei das Kriech-Ermüdungs-Verhalten untersucht werden. Bei den TMF-Versuchen wurde zusätzlich die Temperaturrate variiert, um näher an den realen Lastwechselgeschwindigkeiten zu prüfen. Schließlich wurden auf Basis der durchgeführten LCF- und TMF-Versuche betriebsnahe Versuchsprozeduren entwickelt, um unterschiedliche Betriebsmodi in einem Versuch abzubilden. Die durchgeführten mechanischen Versuche stellen eine umfangreiche Basis zu Ermüdungsdaten an P92 dar. Neben der Abhängigkeit der Lebensdauer von Temperatur, Temperaturintervall und –rate, sowie Dehnung und Haltezeit, konnte auch das Entfestigungsverhalten genauer charakterisiert werden. Sowohl Haltezeiten als auch das Reduzieren der Temperaturrate können die Lebensdauer erheblich verringern. Dabei kommt es gerade bei vermeintlich kleinen Dehnungen, bei denen die Streckgrenze nur leicht überschritten wird, zu einer Lebensdauerreduzierung. Haltezeiten verstärken zudem die zyklische Entfestigung. Die fraktographische Analyse der Proben hat ergeben, dass es keinen direkten Zusammenhang zwischen der Entfestigung und der Bildung von Nebenrissen gibt. Stattdessen zeigen EBSD- und TEM-Untersuchungen, dass es zur Bildung einer Subkornstruktur kommt und die Entfestigung auf dem Verschwinden von Kleinwinkelkorngrenzen beruht. Während bei den LCF-Proben eine reine Ermüdungsschädigung vorliegt, konnte bei einigen TMF-Proben eine kriechdominierende Schädigung nachgewiesen werden. Die betriebsnahen Zyklen zeigen, dass sich mit den durchgeführten Versuchen das reale Betriebsverhalten gut abschätzen lässt. Da es jedoch auch Parameterkombinationen gibt, bei denen keine Änderung des Entfestigungs- und Lebensdauerverhaltens auftritt, sollte genau bekannt sein, welche Belastungen in einem Bauteil auftreten. KW - P92 KW - LCF KW - TMF KW - Energiewende KW - Kriechermüdung KW - Energy transition KW - Creep-fatigue PY - 2020 DO - https://doi.org/10.14279/depositonce-10538 SP - 1 EP - 144 CY - Berlin AN - OPUS4-51571 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Requirements for the use of elastomer seals in casks for final disposal of low and intermediate level waste N2 - Elastomer seals are widely used as barrier seals in containers for low and intermediate level radioactive waste and in some countries for spent fuel transportation casks. Depending on the area of use, the rubber materials have to demonstrate proper sealing performance with regard to mechanical, thermal and environmental conditions as well as irradiation during the entire operation period. In Germany the low and intermediate level radioactive waste is planned to be disposed in the Konrad repository in standardized containers. Many of these containers use an elastomer seal between lid and container body. Depending on the radiactive inventory and a possible containment of the waste in inner barrels and/or concrete structures, such containers may require a specific leak tightness. In such cases, specified leakage rates are shall not be exceeded by the the seals to keep potential activity releases from the inventories well below defined limits. Generally, all waste containers have to fulfill the waste acceptance criteria for the Konrad repository as defined by the reports BfS SE-IB-29/08 and SE-IB-30/08. From these criteria several requirements for seal performance are derived. The seals have to: - ensure full functionality until final container disposal, - maintain its function in case of a thermal or mechanical accident, - ensure encapsulation also at -20 °C. This combination of requirements is challenging especially as a seal exchange, which is typical for many other applications, is hardly possible and thus a sound understanding of how to perform safety evaluation of containers is required. Therefore BAM has initiated investigations on elastomer seal behaviour. This work focuses on low temperature behaviour and sealing performance concerning static conditions as well as partial loss of compression and ageing of elastomer seals. Concerning ageing, property changes caused by long-term thermooxidative conditions as well as gamma irradiation are investigated. This contribution presents an overview and explanation of the aims of the ongoing research and gives an update of the most relevant results. T2 - 13th International Symposium "Conditioning of Radioactive Operational & Decomissioning Wastes" CY - Dresden, Germany DA - 22.03.2017 KW - Disposal KW - Konrad repository KW - Seal KW - Ageing PY - 2017 AN - OPUS4-39868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Comparison of Ageing Behavior of O-Ring Seals Under Hydrogen and Air N2 - Elastomeric seals are essential components in the infrastructure which prevent leakage of gas and ensure proper function of technical devices and are therefore highly safety relevant. For proper function a remaining resilience and tolerance to pressure changes is required. The ageing of elastomers is an undesirable but inevitable process leading to a limited lifetime of rubber products such as seals. Independent of the application, as e.g. automotive, piping or container applications, a long lifetime or at least a timely exchange of a seal before occurrence of critical failure is desired. Hydrogen is a key element for the energy turnaround and therefore the compatibility of seals with hydrogen is essential. In addition to the effect of hydrogen uptake and release, which might also cause destructive effects such as rapid gas decompression, ageing at high temperature under hydrogen atmosphere is of interest too. Most of the existing work is addressing the performance of new materials and comprises only very limited investigations concerning long-term use and the behaviour of aged materials in contact with hydrogen. As ageing can lead to substantial changes of material properties, it must be evaluated whether these changes are beneficial or deteriorating for the component function. In this work we present and compare results of the characterization of three sealing materials (EPDM, HNBR, FKM) after ageing at high temperature under hydrogen and air. Despite the common assumption that ageing under hydrogen atmosphere should be less severe for the material in comparison to air ageing, this is not the case for every material. T2 - ASME PVP2025, Pressure Vessels & Piping Conference CY - Montreal, Canada DA - 20.07.2025 KW - Aging KW - Seal KW - Compression set KW - Atomic force microscopy PY - 2025 AN - OPUS4-63888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Elastomerdichtungen für Wasserstoffanwendungen - Vergleich des Alterungsverhaltens in Luft und Wasserstoff N2 - In diesem Beitrag soll ein Fokus auf das Alterungsverhalten von Elastomerdichtungen unter Wasserstoff gelegt werden. Hierfür wurden Untersuchungen bei einem mittleren Wasserstoffdruck über Alterungszeiten von bis zu 100 Tagen durchgeführt. Das Alterungsverhalten wird im Vergleich der Alterungseffekte unter thermooxidativen Bedingungen betrachtet und bewertet. Die Annahme, dass der Alterungseffekt unter Wasserstoff stets weniger ausgeprägt ist als an Luft bestätigt sich nicht durch die Ergebnisse. T2 - 4. O-Ring-Forum der Firma ISGATEC CY - Bad Schönborn, Germany DA - 15.05.2025 KW - Wasserstoff KW - Dichtung KW - Thermische Alterung KW - Elastomer PY - 2025 AN - OPUS4-63135 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schiaroli, Alice A1 - Camplese, Davide A1 - Scarponi, Giordano Emrys A1 - Eberwein, Robert A1 - Ustolin, Federico A1 - Cozzani, Valerio T1 - Modelling the behaviour of cryogenic liquid hydrogen tanks engulfed in fire N2 - The safe use of liquid hydrogen as a clean fuel requires a deep understanding of its behaviour in accident scenarios. Among other scenarios, the possible involvement of cryogenic liquid hydrogen tanks in engulfing fires is of particular concern, due to the potentially severe consequences. This study proposes a computational fluid dynamic model suitable to simulate the behaviour of liquid hydrogen tanks equipped with multi-layer insulation (MLI) engulfed in fire. An original approach has been developed to assess the progressive degradation of the performance of the thermal insulation, that is crucial in determining the tank pressurization and failure. The model is validated against full-scale experimental fire tests. The outcomes of the model reproduce the progressive pressurization and the opening time of the pressure relief valve within 2 % error. The results demonstrate the importance of accounting for the dynamic evolution of the progressive degradation of the insulation when evaluating tank pressurization, and they highlight the limitations of empirical, simplified state-of-the-art approaches. Furthermore, the analysis evidences the key role of the fire temperature in governing tank response, stressing the need for proper fire characterization to support reliable modelling of fire scenarios and the development of emergency planning and mitigation strategies ensuring the structural integrity of liquid hydrogen tanks during fire attacks. KW - LH2 KW - LNG KW - Fire KW - Tank PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652920 DO - https://doi.org/10.1016/j.psep.2025.108319 SN - 0957-5820 VL - 206 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-65292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Kai T1 - ToF-SIMS as a new tool for nano-scale investigation of ps-laser generated surface structures on Titanium substrates N2 - The fabrication of laser-generated surface structures on titanium and titanium alloys has recently gained remarkable interests, being technologically relevant for applications in optics, medicine, fluid transport, tribology, and wetting of surfaces. The morphology of these structures, and so their chemistry, is influenced by the different laser processing parameters such as the laser fluence, wavelength, pulse repetition rate, the effective number of laser pulses per beam spot area, etc. A simple way to characterize laser-generated surface structures is by means of optical microscopy (OM) or white light interference microscopy (WLIM). The latter can address the surface topography, while having a lateral resolution limit of ~(lambda)/2 (lambda = illumination wavelength). To resolve morphologies with spatial periods significantly smaller than (lambda)/2, scanning electron microscopy (SEM) is often used, taking benefit of the reduced de Broglie wavelength associated to the electrons of several keV energy. However, all the above-mentioned techniques lack the necessary depth-resolution to reveal and quantify sub-surface material modifications of these laser-generated structures. Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) represents a promising surface analytical technique for studying laser-induced chemical surface alterations since the method combines a high surface sensitivity with the capability to perform a depth-profiling of the laser-affected surface zone. In this study we combine WLIM and high-resolution SEM with ToF-SIMS to fully characterize the evolution of various types of laser-generated micro- and nanostructures formed on Ti-6Al-4V alloys upon irradiation by near infrared ultrashort laser pulses (1030 nm, 925 fs) at different laser fluence levels, effective number of pulses, and at different pulse repetition rates (1 – 400 kHz). We show how this combined surface analytical approach allows to evaluate alterations in the surface chemistry and topography of the laser-generated surface structures depending on the laser processing parameters T2 - ECASIA 2022 CY - Limerick, Ireland DA - 29.05.2022 KW - Laser-induced periodic surface structures KW - Time of Flight - Secondary ion mass spectrometry KW - White light interferometric microscopy KW - Titanium alloy PY - 2022 AN - OPUS4-54992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Measurement of the Lateral Size of Graphene Oxide Flakes by SEM N2 - The progress of the VAMAS interlaboratory comparison Project P13 "Lateral size of graphene oxide flakes by SEM" within the Technical Working Area 41 "Graphene and Related 2D Materials" is presented. The challenges at sample preparation on substrates for accurate measurement and image analysis as well as two different analysis approaches, containing exact guidance how to measure the main descriptors for the lateral size measurement of the imaged graphene oxide flakes with Scanning Electron Microscopy are highlighted. The size and shape distributions as measured by 17 laboratories are showed expressed in size and shape descriptors extracted from SEM images by using two proposed measurement approaches. The implementation of the results into the corresponding ISO technical specification AWI/TS 23879 is discussed and planned, in relation with the AFM part. T2 - ISO/TC 229 Nanotechnologies Meeting Week CY - Stockholm, Sweden DA - 19.05.2025 KW - Graphene oxide KW - Interlaboratory comparison KW - SEM KW - Lateral size KW - VAMAS KW - ISO/TC 229 Nanotechnologies PY - 2025 AN - OPUS4-63189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Moor, Maëlle A1 - Kraehnert, Ralph A1 - Hodoroaba, Vasile-Dan A1 - Hertwig, Andreas T1 - Ellipsometry-based approach for the characterization of mesoporous thin films for H2 technologies N2 - Porous thin layer materials are gaining importance in different fields of technology and pose a challenge to the accurate determination of materials properties important for their function. In this work, we demonstrate a hybrid measurement technique using ellipsometry together with other independent methods for validation. Ellipsometry provides information about the porosity of different mesoporous films (PtRuNP/OMC = 45%; IrOx = 46%) as well as about the pore size (pore radius of ca. 5 nm for PtRuNP/OMC). In addition, the electronic structure of a material, such as intraband transitions of a mesoporous IrOx film, can be identified, which can be used to better understand the mechanisms of chemical processes. In addition, we show that ellipsometry can be used as a scalable imaging and visualization method for quality assurance in production. These require accurate and traceable measurements, with reference materials playing an important role that include porosity and other related properties. We show that our novel analytical methods are useful for improving analytical work in this entire field. KW - Porous materials KW - Electrolysis KW - Spectroscopic ellipsometry KW - Hybrid metrology measurement KW - Electron microscopy PY - 2021 DO - https://doi.org/10.1002/adem.202101320 SP - 1 EP - 17 PB - Wiley-VCH AN - OPUS4-53960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Matthews, Lauren T1 - Rapid Desease Monitoring with Resistive-Pulse Sensing in Nanopipettes N2 - Following parts of the research project as proceeded at University of Birminngham are presented: Translocation, Experiments, Synthesis of DNA Structures, Antibody, Biomarker, Binding. Following works have been carried out at BAM: High Resolution Electron Microscopy, Dedicated Sample Preparation, Surface Analysis Methods. T2 - UoB-BAM Chemistry Theme Meeting CY - Online meeting DA - 15.05.2024 KW - Nanopipettes KW - Sensing KW - Diagnosis KW - Surface analysis PY - 2024 AN - OPUS4-60451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Physical-chemical Characterization of Graphene-Related 2D Materials: Development of Approaches for Reliable Quantification N2 - An accurate characterisation of the morphological, structural, and chemical properties of nano and advanced materials is key for the understanding of the material functionality and constitutes the basis for future optimisation or even prediction of the product performance. Further, the correlation of the physical-chemical properties with results from biological testing leads to an understanding of the potential toxicological effects so that a minimisation of the materials risks becomes possible. The presentation will highlight with examples the importance of the selection of the relevant parameters/descriptors and particularly their measurement for the reliable characterisation of the morphology, structure, and chemistry of graphene-related 2D-materials (GR2M’s) [1-3]. One crucial aspect is also one of most challenging ones in the characterisation chain: the proper sample preparation, which shall be tailored to the accurate measurement of the defined analytical parameter. Practical examples of measurement of morphological descriptors of GR2M’s, such as equivalent circular diameter (ECD), minimum and maximum Feret, and aspect ratio with electron microscopy, or of the thickness with atomic force microscopy (AFM) will be showed, together with quantitative chemical characterisation with X-ray photoelectron spectroscopy (XPS) and, newly, with energy-dispersive X-ray spectroscopy with a scanning electron microscope (SEM/EDX) [4] by evaluating accurately the elemental content as the ratio of O/C and the composition of impurities. Another relevant, but challenging part of the characterisation of GR2M’s, particularly as the final products containing mostly low amounts of GR2M’s, is the analysis of homogeneity of the chemical composition by sensitive imaging methods. Examples of successful analysis with secondary ion mass spectrometry (SIMS), even if not quantitative, will be showed. T2 - SaferWorldbyDesign Webinars CY - Online meeting DA - 25.03.2025 KW - Graphene-related 2D materials KW - Standardisation KW - Interlaboratory comparison KW - Physico-chemical characterisation PY - 2025 UR - https://saferworldbydesign.com/webinars/ AN - OPUS4-62791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Measurement of Lateral Dimensions of Particles & Flakes (2D) by Imaging Methods N2 - An overview with the basics of size and shape measurement of particles and 2D structures according to established methodologies (and popular imaging processing software packages) with imaging techniques is given. Main descriptors are explained based on practical cases are determined interactively at the flipchart. T2 - MaterialsWeek 2024 CY - Limassol, Cyprus DA - 17.06.2024 KW - Nanoparticles KW - 2D materials KW - Lateral dimensions KW - ISO KW - Imaging PY - 2024 AN - OPUS4-60454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stengel, Dominik A1 - Thiele, K. T1 - Measurements of downburst wind loading acting on an overhead transmission line in Northern Germany N2 - Along an overhead transmission line in Northern Germany, a unique instrumentation of anemometers and force measurements is installed. Details of this test line with wind measurements along a horizontal axis are given. A recent event of a presumable downburst wind event is analyzed by means of available data and precedent works on thunderstorm analysis. The measured response of the conductors at the suspension tower is investigated and compared with time domain simulation of a finite element model. T2 - X International Conference on Structural Dynamics, EURODYN 2017 CY - Rome, Italy DA - 10.09.2017 KW - Non-synoptic wind event KW - Downburst KW - Overhead transmission line KW - Finite element method PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-421239 DO - https://doi.org/10.1016/j.proeng.2017.09.578 SN - 1877-7058 VL - 199 IS - Supplement C SP - 3152 EP - 3157 PB - Elsevier AN - OPUS4-42123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mitzscherling, Steffen A1 - Barth, Enrico A1 - Götschel, S. A1 - Homann, Tobias A1 - Prager, Jens A1 - Weiser, M. T1 - Verbesserung und Qualifizierung der Ultraschallprüfung von Mischnähten im Primärkreis von KKW N2 - Die im Primärkreislauf von Kernkraftwerken anzutreffenden austenitischen Schweiß- und Mischnähte sind nicht nur extrem sicherheitsrelevant, sondern stellen auch sehr hohe Anforderungen an die Materialprüfung. Neben der eingeschränkten Zugänglichkeit ist das makroskopische Gefüge der Schweißnaht für die Prüfung mit Ultraschall von höchster Bedeutung. Um Materialfehler zuverlässig in Position und Größe bestimmen zu können, müssen die Kornorientierungen und die elastischen Konstanten des anisotropen Schweißnahtgefüges bekannt sein. Für die bildgebende Darstellung möglicher Materialfehler kommen folgende Arbeitsschritte zum Einsatz: Zunächst wird die Schweißnaht durchschallt, um mit einem inversen Verfahren wichtige Schweißnahtparameter wie beispielsweise die Kornorientierung bestimmen zu können. Auf der Basis dieser Parameter werden im nächsten Schritt die Schallwege mittels Raytracing (RT) simuliert. Zuletzt werden dieser RT-Simulation die Messdaten (A-Scans) von verschiedenen Sender- und Empfängerpositionen zugeordnet und nach der SAFT-Methode (Synthetic Aperature Focusing Technique) zeitaufgelöst überlagert. Die Kombination aus inversem Verfahren, RT und SAFT gewährleistet auch in anisotropen Werkstoffen eine ortsrichtige Visualisierung der Fehler. Wir erläutern diese drei Verfahren und stellen die Prüfanordnung von Prüfkörpern mit künstlichen Testfehlern vor. Messdaten sowie deren Auswertung werden mit den Ergebnissen einer CIVA-Simulation verglichen. T2 - DGZfP-Jahrestagung 2017 CY - Koblenz, Germany DA - 22.05.2017 KW - Zerstörungsfreie Prüfung KW - Ultraschall KW - SAFT KW - Schweißnaht KW - Austenit PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-404329 SN - 978-3-940283-85-6 VL - DGZfP BB 162 SP - P16, 1 EP - 8 AN - OPUS4-40432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN T1 - Forschungsprogramm 2015 - 2017 N2 - Globalisierung und die beschleunigte technologische Entwicklung bringen heute für die Industrieländer Herausforderungen im Hinblick auf Wachstum, Beschäftigung und Strukturwandel mit sich, denen nur mit einer entsprechenden Innovationsdynamik und -dichte begegnet werden kann. Grundvoraussetzung hierfür ist eine leistungsfähige Forschung und Entwicklung ebenso wie Wissens- und Technologietransfer zur Umsetzung von Forschungsergebnissen in marktfähige Produkte und Dienstleistungen. Europa hat sich im Rahmen des Lissabon-Prozesses zum Ziel gesetzt, den Anteil der Forschungsausgaben am Bruttoinlandsprodukt auf 3 % zu steigern. Um die Forschungsinfrastruktur in der Bundesrepublik zu stärken und global wettbewerbsfähig zu bleiben, hat die Bundesregierung mit der Hightech-Strategie einen weiteren wichtigen Schritt zur Förderung des wissenschaftlich-technischen Fortschritts in Deutschland getan. Forschungsprogramme sind sowohl für Forschungseinrichtungen als auch für Mittelgeber ein wichtiges Instrument für die Darstellung und Steuerung ihrer Aktivitäten. Dies gilt auch für die Bundeseinrichtungen mit Forschungs- und Entwicklungsaufgaben, zu denen die Bundesanstalt für Materialforschung und -prüfung (BAM) zählt. Die BAM verfügt über einen klaren gesetzlichen Auftrag für die Sicherheit in Technik und Chemie. Ihre Forschung ist mit der Wahrnehmung öffentlicher Aufgaben verbunden. Das Forschungsprogramm zeigt Perspektiven im Bereich ihres Aufgabenfeldes sowie ihrer damit verbundenen Forschungsaktivitäten transparent und politisch nutzbar auf und dient darüber hinaus der Koordinierung der Ressortforschung. Das Forschungsprogramm der BAM wird alle zwei Jahre aktualisiert. Es gibt einen Überblick über die aktuellen und zukünftigen Forschungsthemen und die hierfür erforderlichen Rahmenbedingungen. PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-421401 SP - 1 EP - 40 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-42140 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Impact of saline aquifer water on surface and shallow pit corrosion of martensitic stainless steels during exposure to CO2 environment (CCS) N2 - Pipe steels suitable for carbon capture and storage technology (CCS) require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products are FeCO3 and FeOOH. Corrosion rates obtained at 100 bar are generally much lower than those measured at ambient pressure. Highest surface corrosion rates are 0.8 mm/year for 42CrMo4 and lowest 0.01 mm/year for X5CrNiCuNb16-4 in the vapour phase at ambient pressure. At 100 bar the highest corrosion rates are 0.01 mm/year for 42CrMo4, X20Cr13 (liquid phase), X46Cr13 and less than 0.01 mm/year for X35CrMo4 and X5CrNiCuNb16-4 after 8000 h of exposure with no regard to atmosphere. Martensitic microstructure offers good corrosion resistance. T2 - 8th International Conference on Future Environment and Energy (ICFEE 2018) CY - Phuket, Thailand DA - 10.01.2018 KW - CCS KW - CO2 corrosion KW - Pipeline PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-465896 DO - https://doi.org/10.1088/1755-1315/150/1/012012 VL - 150 SP - 81 EP - 90 PB - IOP Publ. AN - OPUS4-46589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrae, K. A1 - Merkel, Stefan A1 - Durmaz, V. A1 - Fackeldey, K. A1 - Köppen, Robert A1 - Weber, M. A1 - Koch, Matthias T1 - Investigation of the ergopeptide epimerization process N2 - Ergopeptides, like ergocornine and a-ergocryptine, exist in an S- and in an R-configuration. Kinetic experiments imply that certain configurations are preferred depending on the solvent. The experimental methods are explained in this article. Furthermore, computational methods are used to understand this configurational preference. Standard quantum chemical methods can predict the favored configurations by using minimum energy calculations on the potential energy landscape. However, the explicit role of the solvent is not revealed by this type of methods. In order to better understand its influence, classical mechanical molecular simulations are applied. It appears from our research that 'folding' the ergopeptide molecules into an intermediate state (between the S- and the R-configuration) is mechanically hindered for the preferred configurations. KW - Ergopeptide KW - Epimerization KW - Hybrid monte carlo KW - Molecular dynamics KW - Conformation KW - Quantum mechanics PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-324632 DO - https://doi.org/10.3390/computation2030102 SN - 2079-3197 VL - 2 IS - 3 SP - 102 EP - 111 PB - MDPI CY - Basel AN - OPUS4-32463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thöns, Sebastian A1 - Faber, M. H. A1 - Rücker, Werner T1 - Ultimate limit state model basis for assessment of offshore wind energy converters N2 - This paper establishes the model basis regarding the ultimate limit state consisting of structural, loading, and probabilistic models of the support structure of offshore wind energy converters together with a sensitivity study. The model basis is part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and as a basis for designing a monitoring system. The model basis is derived considering the constitutive physical equations and the methodology of solving these which then in combination with the ultimate limit state requirements leads to the specific constitutive relations. As a result finite element models based on shell elements incorporating a structural and a loading model are introduced and described in detail. Applying these models the ultimate capacity of the support structure and the tripod structure are determined with a geometrically and materially nonlinear finite element analysis. The observed failure mechanisms are the basis for the definition of the ultimate limit state responses. A probabilistic model accounting for the uncertainties involved is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. In combination with the developed structural and loading models, sensitivity analyses in regard to the responses are performed to enhance the understanding and to refine the developed models. To this end, as the developed models necessitate substantial numerical efforts for the probabilistic response analysis predetermined designs of numerical experiments are applied for the calculation of the sensitivities using the Spearman rank correlation coefficient. With this quantification of the sensitivity of the random variables on the responses including nonlinearity the refinement of the model is performed on a quantitative basis. KW - Condition monitoring KW - Failure analysis KW - Finite element analysis KW - Offshore installations KW - Probability KW - Risk analysis KW - Shells (structures) KW - Structural engineering KW - Wind power KW - Model basis KW - Offshore wind KW - Support structure KW - Sensitivity KW - Ultimate limit state PY - 2012 DO - https://doi.org/10.1115/1.4004513 SN - 0892-7219 VL - 134 IS - 3 SP - 1 EP - 9 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY AN - OPUS4-26358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böttcher, Nils T1 - Lithium und Natrium Ionen Batterien: Eine Frage der Sicherheit - Aktuelle und zukünftige Herausforderungen für die Kreislaufwirtschaft N2 - Der Markt für Energiespeicher befindet sich in einer Phase intensiver technologischer Diversifizierung. Neben etablierten Lithium-Ionen-Batterien gewinnen neue Systeme wie Natrium-Ionen-Batterien und künftige Technologien, z.B. Festkörperbatterien, zunehmend an Bedeutung. Dies stellt neue Anforderungen an Handhabung, Logistik und insbesondere das Recycling respektiver Systeme. Gleichwohl die Batterieverordnung einen künftigen Einsatz von Rezyklat in bei der Herstellung von Batterien vorsieht, ist bislang wenig darüber bekannt, wie sich recycelte Materialien auf Batteriesicherheit-, Leistungsfähigkeit- und Lebensdauer auswirken. Alternativ zu einem direkten Recycling gewinnt ebenso die Verlängerung der Batterielebensdauer durch so genannte „Second-life Anwendungen“ zunehmend an Interesse. Durch verbesserte Methoden zur Vorhersage von Lebensdauer, Restlebensdauer und Betriebssicherheit könnten Batterien länger im Einsatz gehalten werden, was zunehmend Ressourcen schonen würde. Im Rahmen dieses Vortrages werden die o.g. Themen in einem umfassenden Kontext des Gesamtsystems „Batterie“ diskutiert und aktuelle Entwicklungen aus einem regulatorischen und wissenschaftlichen Blickwinkel zusammenfassend dargelegt. T2 - TraWeBa-Kongress CY - Leipzig, Germany DA - 13.05.2025 KW - Recycling von Batterien KW - Thermisches Durchgehen KW - Second-Life Anwendungen KW - Batteriekreisläufe PY - 2025 AN - OPUS4-65076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Anita T1 - Neuartige Akku‘s/Batterien – Inhaltsstoffe und Reaktionsprodukte N2 - Die Inhaltsstoffe von Batterien sowie die Reaktionsprodukte beim Thermischen Durchgehen werden vorgestellt. T2 - 28. Sitzung der BfR-Kommission „Bewertung von Vergiftungen CY - Berlin, Germany DA - 04.04.2022 KW - Lithiumbatterien KW - Inhaltsstoffe PY - 2022 AN - OPUS4-56755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pavlovic, Mato A1 - Müller, Christina A1 - Ronneteg, U. T1 - Reliability Analysis of the Phased-Array Ultrasonic System used for the Inspection of Friction Stir Welds N2 - The canister for the permanent storage of spent nuclear fuel used by SKB in Sweden consists of a cast iron insert surrounded by a five centimetre thick shell of copper. It is a safety critical component and in order to secure long-term structural integrity non-destructive methods are used to inspect 100% of the volume of each canister, before it is disposed of in the repository. One of the critical components that requires inspection is a sealing weld, joining the copper tube and the lid. The friction stir weld is inspected using an ultrasonic phased array system. The area of the weld is inspected with several inspection channels with different angles and varying coverage. To make sure that no defects that might occur in the weld are overseen, the reliability of the inspection must be quantified. The reliability of NDT is usually quantified with the probability of detection curves. The influence of the parameters that might influence the POD of the flaws in the weld is investigated analysing the experimental results, as well as with a help of a numerical simulation of the inspection. T2 - 19th Wolrd Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - NDT KW - Ultrasonic KW - Reliability KW - POD KW - Copper KW - FSW KW - JLH PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366982 VL - 2016/158 SP - We.4.E.5 PB - Deutsche Gesellschaft für zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-36698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Stengel, Dominik T1 - Naturmessungen und numerische Simulationen zur Untersuchung von Freileitungsseilen im natürlichen Wind N2 - Für Tragmasten von Freileitungen ist meist die Windeinwirkung bemessungsrelevant. Mit den großen Spannweiten der Hochspannungsebene trägt dabei die Windeinwirkung auf die Leiterseile einen maßgebenden Anteil zur Gesamtbeanspruchung dieser Tragstrukturen bei. Daher ist es offensichtlich, dass das Tragverhalten der Freileitungsseile eine wichtige Rolle für die zuverlässige Bemessung bei Neubauten oder der Bewertung der Zuverlässigkeit des Bestands spielt. Hierfür sind insbesondere die Extremwindereignisse, das sog. 50-Jahres-Windereignis von Bedeutung. Bei diesen hohen Windgeschwindigkeiten treten vor allem windinduzierte Schwingungen der Leiterseile auf. Die für die Bemessung herangezogenen Konzepte basieren meist auf Übertragungsmodellen im Frequenzbereich. Diese setzen eine Linearisierung um den Arbeitspunkt der mittleren Verschiebung voraus, welche nur unter der Annahme von kleinen Schwingungsamplituden gerechtfertigt ist. Dabei kommt der Systemdämpfung eine wichtige Rolle zu. Zwar ist die Strukturdämpfung für Litzenseile vernachlässigbar gering, doch unter Windeinwirkung kann die aerodynamische Dämpfung aufgrund der Relativgeschwindigkeit zwischen Anströmung und Struktur zu beachtlicher Größe anwachsen. Die Beschreibung des Tragverhaltens im Zeitbereich erlaubt es, das nichtlineare Verhalten der Kraftübertragung, sowie der großen Verformungen zu berücksichtigen. Damit lassen sich für die Bemessung relevante Parameter identifizieren und notwendige Annahmen zur Windeinwirkung, sowie zur quasistationären Kraftübertragung überprüfen. Gerade das Verhalten von Freileitungsseilen unter Extremwindereignissen, auf das es zu Extrapolieren gilt, kann so im Rahmen der getroffenen Annahmen simuliert werden. Anhand von Naturmessungen werden die Übertragungsmodelle, sowie das Zeitbereichsmodell bei eher moderaten Windgeschwindigkeiten überprüft. Durch die Verteilung von Windsensoren entlang der Leitung kann die für die Belastung der Leiterseile maßgebende laterale Windverteilung annähernd erfasst werden. Bestehende Annahmen hierzu werden überprüft und erweitert. Für die Zeitbereichsrechnungen wird eine Methode zur Windfeldgenerierung dahingehend erweitert, dass die Windereignisse auch adäquat im Zeitbereich wiedergegeben werden können. Mit dem Ziel, eine zuverlässigere Bemessung von Freileitungen unter turbulenter Windbeanspruchung zu erreichen, werden sog. Spannweitenfaktoren abgeleitet und auf andere Leitungskonfigurationen übertragen, die die Mechanik der Leiterseile sowie die maßgebenden Eigenschaften der Windeinwirkung beinhalten. N2 - Regarding suspension towers of overhead transmission lines, wind is the most critical load case in design. Wind action on conductors significantly contributes to the overall loading of those supporting structures in case of wide spanning cables used in high voltage level. Hence it is inherent that loadbearing characteristic of conductor cables plays an important role for reliable design of new constructions or evaluation of reliability level of existing structures. Therefor extreme wind situations, a so-called 50-years wind event is of particular interest. Under such high wind velocities, mainly wind induced vibrations of conductor cables occur. Concepts employed for design purpose are mostly based on admittance functions in frequency domain. This implies linearization around the operating position of mean deflection, which is only valid for the assumption of small vibration amplitudes. Herein damping of the system becomes important. Structural damping of stranded wires is indeed negligible low, but in case of wind action aerodynamic damping increases significantly due to the relative velocity between acting wind flow and structure. The description of loadbearing characteristics in time domain allows considering nonlinear behavior of force admittance as well of large displacements. Relevant parameters for design can thereby be identified and necessary assumptions on wind action as well as quasi-steady force admittance can be validated. Just by that the behavior of overhead transmission line cables under extreme wind events which need to be extrapolated, can be simulated by means of the assumptions made. Models of admittance as well as a model in time domain are validated by means of field measurements at rather moderate wind speeds. Distributing wind sensors along an overhead transmission line, the lateral distribution of wind which is decisive for the loading of conductor cables can be captured. Existing assumptions for this are validated and extended. For calculations in time domain, a method for generation of a wind field will be extended in order to reproduce wind events adequately also in time domain. Aiming at a reliable design of overhead transmission lines under turbulent wind, so-called span reduction factors are derived and converted to other transmission line configurations which include the mechanics of overhead line conductors as well as the predominant characteristics of wind loading. T3 - BAM Dissertationsreihe - 150 KW - Hochspannungsleiter KW - Windbelastung KW - Naturmessungen KW - Windkanalversuche KW - Finite Element Methode PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-372171 SN - 978-3-9817853-7-1 SN - 1613-4249 VL - 150 SP - I EP - 126 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-37217 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, Ricky A1 - Sturm, Patrick A1 - Keßler, S. A1 - Gluth, Gregor T1 - Corrosion of hybrid alkaline cements in saline solution simulating evaporite rock – effect of the Portland clinker content N2 - Two hybrid alkaline cements (HAC) based on Portland clinker, ground granulated blast furnace slag (GGBFS), fly ash and sodium sulfate, as well as an alkali-activated GGBFS/fly ash blend and a Portland cement paste were exposed to a saturated saline solution for 70 days. The combined chemical attack of chloride, magnesium and sulfate ions and the associated changes of the phase assemblage of the materials were studied by X-ray diffraction, thermal analysis and spatially resolved X-ray fluorescence spectroscopy. The experimental results revealed dissolution of ettringite, C-N-A-S-H and calcite, and the formation of gypsum, Kuzel's salt and Friedel's salt; thermodynamic modeling indicated the formation of M-S-H. The resistance of the HAC against attack by the saline solution increased with Portland clinker fraction. The capacity of portlandite to maintain pH at values above 10 is found to be a major factor controlling the resistance of HAC against corrosion in the saline solution. KW - Hybrid cements KW - Alkali-activated materials KW - Magnesium chloride KW - Corrosion KW - Salt attack PY - 2023 DO - https://doi.org/10.1016/j.cemconres.2023.107215 SN - 0008-8846 SN - 1873-3948 VL - 172 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-57638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruna, F. G. A1 - Prokop, M. A1 - Bystron, T. A1 - Loukrakpam, R. A1 - Melke, J. A1 - Lobo, C. M. S. A1 - Fink, M. A1 - Zhu, M. A1 - Voloshina, E. A1 - Kutter, M. A1 - Hoffmann, H. A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Röder, B. A1 - Bouzek, K. A1 - Paulus, B. A1 - Roth, C. T1 - Following adsorbed intermediates on a platinum gas diffusion electrode in H3PO3‑containing electrolytes using in situ X‑ray absorption spectroscopy N2 - One of the challenges of high-temperature polymer electrolyte membrane fuel cells is the poisoning of the Pt catalyst with H3PO4. H3PO4 is imbibed into the routinely used polybenzimidazole-based membranes, which facilitate proton conductivity in the temperature range of 120−200 °C. However, when leached out of the membrane by water produced during operation, H3PO4 adsorbs on the Pt catalyst surface, blocking the active sites and hindering the oxygen reduction reaction (ORR). The reduction of H3PO4 to H3PO3, which occurs at the anode due to a combination of a low potential and the presence of gaseous H2, has been investigated as an additional important contributing factor to the observed poisoning effect. H3PO3 has an affinity toward adsorption on Pt surfaces even greater than that of H2PO4 −. In this work, we investigated the poisoning effect of both H3PO3 and H3PO4 using a half-cell setup with a gas diffusion electrode under ambient conditions. By means of in situ X-ray absorption spectroscopy, it was possible to follow the signature of different species adsorbed on the Pt nanoparticle catalyst (H, O, H2PO4 −, and H3PO3) at different potentials under ORR conditions in various electrolytes (HClO4, H3PO4, and H3PO3). It was found that H3PO3 adsorbs in a pyramidal configuration P(OH)3 through a Pt−P bond. The competition between H3PO4 and H3PO3 adsorption was studied, which should allow for a better understanding of the catalyst poisoning mechanism and thus assist in the development of strategies to mitigate this phenomenon in the future by minimizing H3PO3 generation by, for example, improved catalyst design or adapted operation conditions or changes in the electrolyte composition. KW - H3PO4 life cycle KW - XAS KW - In situ coupling KW - High-temperature fuel cells KW - Δμ XANES KW - H3PO3 PY - 2022 DO - https://doi.org/10.1021/acscatal.2c02630 SN - 2155-5435 VL - 12 IS - 18 SP - 11472 EP - 11484 PB - ACS CY - Washington, DC AN - OPUS4-55815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lutz, C. A1 - Hampel, S. A1 - Ke, X. A1 - Beuermann, S. A1 - Turek, T. A1 - Kunz, U. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Fittschen, U. T1 - Evidence for redox reactions during vanadium crossover inside the nanoscopic water-body of Nafion 117 using X-ray absorption near edge structure spectroscopy N2 - A major source of capacity fade of the common vanadium redox flow battery (VRFB) is the vanadium ion transport through the separator. However, different transport models disagree significantly in the diffusion coefficient for the different V species and the influence of different transport mechanisms. The underlying hypothesis of this work is that reactions inside the membrane are partly responsible for these discrepancies. Accordingly, it was investigated if redox reactions inside the nanoscopic water body of Nafion 117 can occur. X-ray absorption near edge structure spectroscopy (XANES) was used to distinguish between the different V species inside hydrated Nafion 117 and novel PVDF-based membranes. It was validated that the speciation of vanadium can be performed using the pre-edge peak energy and intensity. The experiments were performed as follows: strips of the membrane were exposed from one site to a V3+ solution (green) and from the other site to a VO2+ solution (yellow). The ions could diffuse into the membrane from both sides. A change of color of the membrane strip was observed. The blue color in the middle of the strip indicated that VO2+ was formed where V3+ and VO2+ got in contact. Using XANES this reaction inside Nafion was proven. KW - PVDF-Based membrane KW - VRFB KW - Vanadium speciation KW - XANES KW - Nafion 117 PY - 2020 DO - https://doi.org/10.1016/j.jpowsour.2020.229176 VL - 483 SP - 229176 PB - Elsevier B.V. AN - OPUS4-51719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor T1 - Chemical resistance of hybrid cements against aggressive saline solutions N2 - The safe storage of radioactive material in nuclear waste repositories is a major task of our societies. The sealing function of such repositories is depending on the ability of the applied construction materials to form and maintain a geotechnical barrier with the surrounding rock. Corrosion of the construction material can lead to leakage of radioactive compounds and must therefore be avoided or minimized. Since concretes based on conventional Portland cement have not been found suitable in this context, alternative binders must be evaluated. One such class of binders are hybrid cements, which are blends of low fractions of Portland cement or Portland clinker and high fractions of supplementary cementitious materials, such as blast furnace slag and fly ash, activated by an alkali salt. Besides a low heat of hydration and a sufficient early compressive strength [1], chemical similarities with ancient Roman concrete suggest an excellent durability in saline environments [2], which makes these cements potentially suitable for applications in nuclear waste repositories in evaporite rock, such as the Morsleben repository in Germany. In the present study, two previously designed and characterized [3] hybrid cements, an alkali-activated slag/fly ash blend, and an OPC paste were studied regarding their resistance against corrosion in an aggressive saline solution. The saline solution was designed by the Gesellschaft für Anlagen- und Reaktorsicherheit (GRS) [Association for Facility and Reactor Safety] as a reference representing a solution forming as the result of contact of surface water with evaporite rock. The cement pastes were exposed to the saline solution up to 70 days and characterized by X-ray diffraction, thermogravimetric analysis and spatially resolved X-ray fluorescence spectroscopy. In addition, thermodynamic modelling was performed to simulate the alterations of the phase assemblage with increasing exposure to the saline solution and, thus, provide indications on the long-term durability of the cement pastes. The experimental results revealed a correlation between the Portland clinker content of the cements and the resistance of the cement pastes against attack by the saline solution. This outcome was related to the formation of portlandite when sufficient clinker was available, which maintained the pore solution pH at ~12.5, and thus prevented the dissolution of cementitious phases. Once portlandite was consumed, C-N-A-S-H and ettringite dissolved and released calcium, aluminium, and hydroxide ions in the solution, maintaining the pH at ~10. In this pH range, the formation Cl-AFm phases was observed. At lower pH values, i.e., extended exposure durations, gypsum was the major corrosion product. The pH-dependent dissolution and formation of phases lead to pronounced zonation in the exposed cement pastes. Thermodynamic modelling indicated that the dissolved silicon from C-N-A-S-H reacts with magnesium ions in the saline solution to form M-S-H, and that long-term exposure eventually leads to a material rich in amorphous silica and brucite. T2 - Joint 6th International Workshop on Mechanisms and Modelling of Waste / Cement Interactions & EURAD - WP CORI Workshop CY - Prague, Czech Republic DA - 20.11.2023 KW - Hybrid cement KW - Corrosion KW - Salt solution KW - Magnesium chloride KW - Evaporite rock PY - 2023 AN - OPUS4-58885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Liu, Yanchen A1 - de Oliveira Guilherme Buzanich, Ana A1 - Alippi, Paola A1 - Lee, Kug-Seung A1 - Jeon, Taeyeol A1 - Weißer, Kilian A1 - Karlsen, Martin A. A1 - Russo, Patrícia A. A1 - Pinna, Nicola T1 - FeNb2O6 as a high-performance anode for sodium-ion batteries enabled by structural amorphization coupled with NbO6 local ordering. N2 - Pseudocapacitance-type transition metal oxides have been extensively investigated as anodes materials for lithium-ion batteries. Currently, they are also emerging as promising anodes for sodium-ion batteries due to their low volume change and safety. However, the potential electrochemical performance in sodium energy storage is not fully achieved, primarily due to the larger radius of the Na+-ions. Here, we report for the first time an iron niobate with columbite structure as a high-performance sodium storage anode. The presence of iron in the structure is vital to trigger the loss of long-range order through disorder of the FeO6 octahedra local structure, subsequently allowing reversible Na storage in an amorphous phase. Simultaneously, the formation of short-range ordered zigzag-chain structures within the NbO6 planes creates a “skeleton” that offers abundant active sites for pseudocapacitive ion storage and enhanced ion diffusion pathways. These characteristics of FeNb2O6 make it an effective intercalation host, offering high capacity along with fast Na+ insertion and extraction, as demonstrated through operando and ex-situ characterizations. It leads to an applicable reversible capacity ( 300 mAh g-1) with a favorable average voltage of ca. 0.6 V and excellent rate capability (180.4 mAh g-1 at a current density of 2 A g-1). This study provides insights into the development of intrinsically active transition metal oxides for Na+-ion intercalation. KW - XAS KW - Sodium-Ion-Batteries KW - In-situ PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631159 DO - https://doi.org/10.26434/chemrxiv-2025-2gn7z SP - 1 EP - 51 PB - American Chemical Society (ACS) AN - OPUS4-63115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor A1 - Garel, S. ED - Valente, I. B. ED - Ventura Gouveia, A. ED - Dias, S. S. T1 - Calorimetry Study of the Influence of Portland Cement Content, Slag/Fly Ash Ratio, and Activator Type on the Early Hydration of Hybrid Cements N2 - Hybrid cements (cements composed of Portland clinker, supplementary cementitious materials and an alkaline activator) potentially combine advantages of conventional cements with those of alternative binders, such as low heat of hydration and improved durability in some environments. While fly ash-based hybrid cements have been studied in considerable detail, slag-dominated hybrid cements appear to have received less attention. Here, the latter materials have been studied by isothermal calorimetry, X-ray diffraction and strength testing. The heat of hydration of these cements was as low as ~50% of that of an ordinary Portland cement, while their strength after 28-day curing was in the range 31–61 MPa. The phase assemblages after 28-day curing depended on the activator, with Na2SO4 leading to ettringite and Na2CO3 leading to hemicarbonate formation, respectively, besides C–A–S–H, portlandite and hydrotalcite. The U phase was identified when a high Na2SO4 dose and/or fly ash was employed. Na2SO4 accelerated the early reaction of the Portland clinker, while Na2CO3 appeared to decrease the extent of reaction of the clinker and led to a shift of the second hydration peak (likely related to slag reaction) to later hydration times, as did substitution of slag by fly ash. Increasing Na2SO4 dose from 4 to 6% did not lead to further acceleration of hydration or improved strength. T2 - 3rd RILEM Spring Convention and Conference (RSCC 2020) CY - Guimarães, Portugal DA - 10.03.2020 KW - Hybrid cements KW - Alkali-activated materials KW - Calorimetry KW - Early hydration PY - 2021 SN - 978-3-030-76550-7 DO - https://doi.org/10.1007/978-3-030-76551-4_20 SP - 217 EP - 226 PB - Springer CY - Cham AN - OPUS4-53071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -