TY - CONF A1 - Rhode, Michael T1 - Additive manufacturing for components in hydrogen technologies N2 - With the introduction of a hydrogen-based energy and national economy, safety-relevant components for hydrogen technologies are becoming increasingly important. Characteristic of hydrogen technologies are, for example, harsh environmental conditions such as cryogenic or high-pressure storage, corrosion issues in fuel cells and electrolyzers, turbines, and many more. Additive manufacturing of components is becoming increasingly important and irreplaceable for the production of complex technical systems. Using the case studies of burners for gas turbines and electrodes and membranes for polymer (PEMFC) and solid oxide (SOFC) fuel cells, this article shows the potential of additive manufacturing of components. At the same time, however, the challenge of considering divergent mechanical properties depending on the direction of assembly in a "hydrogen-compatible" manner is also highlighted. Finally, the challenges posed by additive manufacturing and hydrogen for materials testing are highlighted under scenarios that are as realistic as possible. T2 - MPA-Workshop Hydrogen CY - Online meeting DA - 10.11.2022 KW - Additive manufacturing KW - Hydrogen KW - Technologies KW - Overview KW - Component PY - 2022 AN - OPUS4-56233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gerrits, Ruben T1 - Fungal biofilms are supported by EPS and protective pigments in their substrate attachment and desiccation tolerance N2 - Rock-inhabiting fungi are known to colonise air-exposed substrates like minerals, photovoltaic panels building facades and monuments, withstanding the various stresses these extreme habitats are known for. Here we show how both colonisation and stress resistance are linked to the properties of the fungal cell surface. By deleting genes involved in the synthesis of melanin and carotenoid pigments of the model rock-inhabiting fungus Knufia petricola via CRISPR-Cas and comparing the behaviour of the gene-deletion mutants with the wild type (WT), we studied the role of these genes in mineral colonisation and stress sensitivity. The extracellular polymeric substances (EPS) of biofilms of the WT and mutants were extracted, quantified and chemically characterised. We observed that the absence of melanin affected the quantity and composition of the produced EPS: melanin-deficient mutants synthesised more EPS containing fewer pullulan-related glycosidic linkages. Moreover, in mineral dissolution experiments, these mutants showed a lower ability to colonise the mineral olivine. We hypothesise that not melanin, but the pullulan-related linkages enabled the melanin-producing strains to attach more strongly to the mineral. Moreover, ICP-OES analysis of the aqueous mineral-derived solutes showed that biofilms of the K. petricola mutants which could attach were able to dissolve the olivine faster than those that could not. The same mutants were also characterised by their sensitivity to desiccation stress: only the mutant deficient in both melanin and carotenoid synthesis was more sensitive to desiccation compared to the WT, indicating that a combination of both pigments is critical to withstand desiccation. Overall, these results show the critical role of the cell surface in the specific capacities of rock-inhabiting fungi. T2 - Biofilms 10 CY - Leipzig, Germany DA - 09.05.2022 KW - Bio-weathering KW - Desiccation KW - Fungal biofilms PY - 2022 AN - OPUS4-56675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Le, Quynh Hoa A1 - Bäßler, Ralph T1 - Integrated Coating System for Corrosion Protection of Carbon Steel in Artificial Geothermal Brine N2 - Corrosive geothermal brines are a major challenge to geothermal power-plants. For cost reasons, plant designers prefer to use carbon and low alloyed steels, which are susceptible to uniform and localized corrosion when exposed to geothermal brines having acidic and saline properties. To solve such problem, coatings or inhibitors would be a protective solution as an alternative to the use of high alloyed materials. This study investigated a coating system consisting of polyaniline/silicon dioxide based on resources locally available in Indonesia. Protection against corrosion of carbon steel was shown by long-term (28 day) exposure and electrochemical tests of coated carbon steels, performed in an artificial acidic and saline geothermal brine, comparable to the conditions encountered at a site in Indonesia. Therefore, an integrated coating system is proposed for corrosion protection, combining the electrochemical functionality of polyaniline and the physical advantages of silica. T2 - AMPP International Corrosion Conference CY - Online meeting DA - 06.03.2022 KW - Geothermal KW - Corrosion KW - Coating KW - Polyaniline KW - Silicon dioxide PY - 2022 SP - 1 EP - 11 CY - Houston TX (USA) AN - OPUS4-54451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Electrochemical behaviors of casing steel/mortar interface in CO2 saturated aquifer fluid N2 - To reveal the corrosion resistance of casing steel/mortar interface in CO2 injection condition, sandwich samples were prepared and exposed up to 20 weeks in aquifer fluid under 10 MPa and 60 °C. Cross section analysis revealed the crevice corrosion as main mechanism instead of pitting corrosion despite very high concentration of Cl in NGB. EDS element line scan analysis of the 20-week-exposed metal/mortar coupon showed Chloride distribution, which still not reached the metal/mortar interface, explaining no pitting was observed. It was confirmed that FeCO3 cannot protect the steel surface in CO2 saturated NGB. To verify the protective possibility of passivation happened on casing steel/mortar interface, simulated pore solution was synthesized and used to passivate the steel for 42 days. OCP and EIS confirmed the formation of passive layer. The 42 day passivated layer was broken during the first minute of exposure in CO2 saturated NGB. However, due to high concentration of Ca2+, a new carbonate CaCO3 dense layer was formed, increased the corrosion resistance of steel surface. T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Corrosion KW - Geothermal KW - CO2 KW - Mortar PY - 2022 AN - OPUS4-55621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence of brine components on materials performance in geothermal applications N2 - Significant Cu-deposition and ‑precipitation only occurred in combination with carbon steel. High-alloyed materials prevent the disturbing Cu-agglomeration. Pb-deposition and ‑precipitation only occurred in combination with carbon steel. No negative Pb-effect could be observed in combination with high-alloyed steels. High alloyed corrosion resistant alloys are suitable and shall be chosen for future design of the piping system, either in massive or in cladded form, if formation of crevices with non-metallic materials can be excluded! T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Corrosion KW - Geothermal KW - Copper PY - 2022 AN - OPUS4-55624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Integrated Coating System for Corrosion Protection of Carbon Steel in Artificial Geothermal Brine N2 - Corrosive geothermal brines are a major challenge to geothermal power-plants. For cost reasons, plant designers prefer to use carbon and low alloyed steels, which are susceptible to uniform and localized corrosion when exposed to geothermal brines having acidic and saline properties. To solve such problem, coatings or inhibitors would be a protective solution as an alternative to the use of high alloyed materials. This study investigated a coating system consisting of polyaniline/silicon dioxide based on resources locally available in Indonesia. Protection against corrosion of carbon steel was shown by long-term (28 day) exposure and electrochemical tests of coated carbon steels, performed in an artificial acidic and saline geothermal brine, comparable to the conditions encountered at a site in Indonesia. Therefore, an integrated coating system is proposed for corrosion protection, combining the electrochemical functionality of polyaniline and the physical advantages of silica. T2 - AMPP International Corrosion Conference 2022 CY - San Antonio, TX, USA DA - 08.03.2022 KW - Geothermal KW - Corrosion KW - Coating KW - Polyaniline KW - Silicon dioxide PY - 2022 AN - OPUS4-54452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sestan, A. A1 - Sreekala, L. A1 - Markelj, S. A1 - Kelemen, M. A1 - Zavasnik, J. A1 - Liebscher, C. A1 - Dehm, G. A1 - Hickel, Tilmann A1 - Ceh, M. A1 - Novak, S. A1 - Jenus, P. T1 - Non-uniform He bubble formation in W/W2C composite: Experimental and ab-initio study N2 - Tungsten-tungsten carbide (W/W2C) composites are considered as possible structural materials for future nuclear fusion reactors. Here, we report on the effect of helium (He) implantation on microstructure evolution of polycrystalline W/W2C composite consolidated by field-assisted sintering technique (FAST), homogenously implanted at room temperature with 1 MeV 4He+ ions at the fluence of 8 × 1016 ions cm−2 and annealed at 1873 K for 20 minutes. Samples were analysed by scanning and transmission electron microscopy to study the presence and size of He bubbles. Monomodal He bubbles in W (30-80 nm) are limited to point defects and grain boundaries, with a considerable void denuded zone (150 nm). Bubbles do not form in W2C, but at the W|W2C interface and are considerably larger (200-400 nm). The experimental observations on He behaviour and migration in W and W2C were assessed by density functional theory (DFT) calculations, suggesting He migration and accumulation in the composite are determined by the effective He-He binding in clusters, which will give rise to decohesion. In the presence of He clusters, the decohesion of bulk W into free surfaces is energetically highly favourable but not sufficient in the W2C; hence bubbles are only observed in W grains and interfaces and not within bulk W2C. KW - Density functional theory KW - Tungsten KW - Ditungsten carbide KW - FAST KW - Helium implantation PY - 2022 DO - https://doi.org/10.1016/j.actamat.2021.117608 VL - 226 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-54364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sreekala, L. A1 - Dey, P. A1 - Hickel, Tilmann A1 - Neugebauer, J. T1 - Unveiling nonmonotonic chemical trends in the solubility of H in complex Fe-Cr-Mn carbides by means of ab initio based approaches N2 - The microstructure of advanced high-strength steels often shows a sensitive dependence on alloying. For example, adding Cr to improve the corrosion resistance of medium-Mn steels also enhances the precipitation of carbides. The current study focuses on the behavior of H in such complex multicomponent carbides by employing different methodological strategies. We systematically analyze the impact of Cr, Mn, and Fe using density functional theory (DFT) for two prototype precipitate phases, M3C and M23C6, where M represents the metal sublattice. Our results show that the addition of these alloying elements yields strong nonmonotonic chemical trends for the H solubility. We identify magnetovolume effects as the origin for this behavior, which depend on the considered system, the sites occupied by H, and short- vs long-range interactions between H and the alloying elements. We further show that the H solubility is directly correlated with the occupation of its nearest-neighbor shells by Cr and Mn. Based on these insights, DFT data from H containing binary-metal carbides are used to design a ridge regression based model that predicts the solubility of H in the ternary-metal carbides (Fe-Cr-Mn-C). KW - Hydrogen KW - High-strength steel KW - Carbide KW - Ab initio KW - Complexity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542271 DO - https://doi.org/10.1103/PhysRevMaterials.6.014403 SN - 2475-9953 VL - 6 IS - 1 SP - 1 EP - 14 PB - American Physical Society (APS) CY - College Park, MD AN - OPUS4-54227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Shu-Han A1 - Appel, Paul Alexander T1 - DialySorb N2 - Lithium-ion batteries (LIBs) have been one of the greatest achievements in the field of energy storage of the last century. However, with the increasing demand for energy storage, battery technologies must be diversified according to their specific requirements in different applications. In terms of stationary energy storage and electric vehicles, sodium-ion batteries (SIBs) are considered to be the most attractive alternative to LIBs due to the uniformly high abundance and cost-effectiveness of raw materials, enabling large-scale and low-cost energy storage. Unlike LIBs where crystalline graphite is commonly used as the anode material, disordered carbons are regarded as more promising for SIBs. However, further advances towards better reversibility and higher specific capacity are still needed to match or exceed that of graphite in LIBs. The main challenge is the complex and unpredictable Na+ storage mechanism in disordered carbons, as they may have different properties depending on the precursors and carbonization conditions. [1] Recently, Matsukawa et al. have reported that the reversibility of (de)sodiation processes of disordered carbons is better for ultramicroporous carbons.[2] These pores are accessible only to Na+ ions and not to solvent molecules. Therefore, the (de)sodiation processes are protected from the side reactions caused by the solvent, which reduces the related irreversible capacity loss. With this idea, the origin of the specific capacity and irreversible losses will be further investigated by tailoring chemical composition (e.g., heteroatom doping) as well as pore structure of hard carbons used as anode materials in SIBs. For the synthesis scalable and industrially relevant processes will be used. The structure and morphology of the materials will be characterized by electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and Raman spectroscopy. In addition, different gas sorption techniques will be carried out to analyze the porosity, pore sizes and specific surface areas. The electrochemical performance of the prepared materials will be evaluated based on coin cells, three-electrode Swagelok cells, and pouch cells. Moreover, solid-state nuclear magnetic resonance spectroscopy will be performed to help understand the mechanism of Na+ storage. T2 - Electrochemistry 2022 (GDCh confernece) CY - Berlin, Germany DA - 27.09.2022 KW - Na-ion Battery PY - 2022 AN - OPUS4-62013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koyutürk, B. A1 - Farber, E. A1 - Wagner, F. A1 - Fellinger, Tim-Patrick A1 - Eisenberg, D. T1 - A simple decagram-scale synthesis of an atomically dispersed, hierarchically porous Fe–N–C catalyst for acidic ORR N2 - Carbons doped with iron and nitrogen (Fe–N–Cs) are highly promising electrocatalysts for energy conversion reactions in the oxygen, nitrogen and carbon cycles. Containing no platinum group metals, they nevertheless compete with platinum-based catalysts in crucial fuel cell reactions, such as oxygen reduction in acid. Yet deployment of Fe–N–Cs in fuel cells requires also a flow-enhancing pore structure, and a scalable synthesis procedure – a rarely-met combination of requirements. We now report such a simple synthesis of over 10 g of an Fe–N–C catalyst with high activity towards oxygen reduction in acid. Atomically-dispersed Fe–N4 active sites were designed orthogonally and simultaneously with hierarchical micro-, meso- and macroporosity, by exploiting a dual role of magnesium ions during pyrolysis. Combining the “active site imprinting” and “self-templating” strategies in a single novel magnesium iminodiacetate precursor yielded a catalyst with high specific surface area (SSA > 1600 m2 g−1), a flow-enhancing hierarchical porosity, and high relative abundance of the most desirable D1-type Fe–N4 sites (43%, by Mössbauer spectroscopy at 4.2 K). Despite the relatively low iron contents, the catalysts feature halfwave potentials up to 0.70 V vs. RHE at pH 1 and a mass activity of 1.22 A g−1 at 0.8 V vs. RHE in RDE experiments. Thanks to the simple and scalable synthesis, this active and stable catalyst may serve as a workhorse in academic and industrial research into atomically-dispersed ORR electrocatalysis. KW - Catalysis KW - Fe-N-C catalysts KW - Fuel Cells KW - Electrochemistry PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550113 DO - https://doi.org/10.1039/d2ta00925k SN - 2050-7488 SP - 1 EP - 10 PB - Royal Society of Chemistry AN - OPUS4-55011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -