TY - CHAP A1 - Pittner, Andreas A1 - Schürmann, Karsten ED - Böhmer, Heike ED - Brinkmann-Wicke, Tanja ED - Sell, Sabine ED - Simon, Janet ED - Tebben, Cornelia T1 - Automatisierte Rohrknotenfertigung in der Offshore-Windenergie – Potenzial zum Leichtbau im schweren Stahlbau N2 - Um den Klimawandel wirksam zu bekämpfen, ist es entscheidend, fossile Brennstoffe durch erneuerbare Energiequellen wie Wind-, Solar- und Wasserkraft sowie alternative Energieträger, beispielsweise grünen Wasserstoff, zu ersetzen. Offshore-Windenergie spielt hierbei eine zentrale Rolle, da sie dank der Kombination aus globaler Verfügbarkeit, relativ geringen Betriebskosten und fortgeschrittenem technischen Entwicklungsstand besonders geeignet ist, zur regenerativen Stromerzeugung beizutragen. Sie ist zudem ein Schlüsselelement für die Umsetzung des Europäischen Green Deals, der das Ziel verfolgt, bis 2050 Klimaneutralität in der EU zu erreichen. Expertenschätzungen zufolge ist eine Steigerung der aktuellen Kapazität von 25 GW im Jahr 2020 auf etwa 450 GW notwendig, um diese ambitionierten Ziele zu erfüllen. Bei der Entwicklung zukünftiger Offshore-Windparks, insbesondere in tieferen Gewässern, gewinnen Jacket-Gründungsstrukturen an Bedeutung. Diese Strukturen, die eine höhere Steifigkeit bei geringerem Materialeinsatz im Vergleich zu den bisher vorherrschenden Monopile-Gründungen bieten, basieren auf komplexen, räumlich aufgelösten Konstruktionen, die ähnlich den Öl- und Gasplattformen entwickelt werden. Die Herstellung der Jacketknoten, die bislang überwiegend manuell geschweißt wurden, birgt erhebliches Optimierungspotential. Durch Automatisierung und Digitalisierung der Fertigungsprozesse könnten nicht nur die Effizienz gesteigert, sondern auch die Qualität der Endprodukte durch präzise Überwachung und Kontrolle der Produktionsparameter verbessert werden. Diese technologischen Fortschritte sind für die Skalierung der Offshore-Windenergie und die Erreichung der Klimaziele von entscheidender Bedeutung. KW - Automatisierte Fertigung KW - Offshore Windenergie KW - Jacket-Gründungsstrukturen KW - Aufgelöste Tragstrukturen KW - Leichtbau PY - 2022 SN - 978-3-7388-0719-6 SP - 260 EP - 266 PB - Fraunhofer IRB Verlag CY - Stuttgart AN - OPUS4-59502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Nehrig, Marko A1 - Wille, Frank ED - Saegusa, Toshiari ED - Sert, Gilles ED - Völzke, Holger ED - Wille, Frank T1 - Internal Pressure build-up of Waste Packages with Wet Contents Under Fire Impact N2 - Intermediate level waste often contains residual water or other liquids. The liquids can be decomposed due to radiolysis and can also vaporize especially under fire impact. These pressure generating processes are described. One example for the pressure determination inside a closed cask is discussed using two different approaches: analytical and CFD KW - Wet Content KW - Pressure build-up KW - Type-B Package PY - 2018 SN - 978-981-3234-03-1 SP - 195 EP - 209 PB - World Scientific Publishing CY - Singapore ET - Erste AN - OPUS4-45301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Lübben, S. A1 - Enzner, V. A1 - Holm, Olaf ED - Thiel, S. ED - Thome-Kozmiensky, E. ED - Friedrich, B. ED - Pretz, T. ED - Quicker, P. ED - Senk, D. G. ED - Wotruba, H. T1 - Aufbereitung von Teilströmen der Abfallverbrennungsasche zu hochwertigen Zuschlagstoffen und deren Einsatz als Recyclingprodukte in der Baustoffindustrie T1 - Treatment of Separated Mass Fractions of Waste Incineration Bottom Ashes for the Use as Secondary Construction Material N2 - In the framework of the project OPTIMIN a fractionation of BA in different grain size distributions with an integrated washing step has been carried out. Due to further treatment and measurements of the resulting three fractions 0–0.2 mm, 0.2–2 mm and 2–25 mm, the possible application in asphalt, concrete or cement has been investigated. One option could be the use of fresh BA which has been treated prior to the ageing processes. The preliminary results show the shifting of pollutants to the fine fraction but also components responsible for the ageing processes. Parts of the fine fraction hold the limit values for the cement plant of the project partner. On the other hand, the Contents of copper and zinc exceed the standard values for the process. The coarser fractions are free from mineral coatings and are not agglomerated in the case of the use of fresh BA. A following industrial separation step of glass has been successful. From the physical point of view an application in asphalt or concrete for the coarser fractions seems to be feasible. However, in leaching experiments a high release of different metals, especially copper, could be detected. This is probably due to the poorly conceived washing process but needs to be further investigated. N2 - Im Rahmen des Projekts OPTIMIN wurde eine Fraktionierung von Rostasche in verschiedene Korngrößenverteilungen mit integriertem Waschschritt durchgeführt. Aufgrund der weiteren Behandlung und Analyse der resultierenden drei Fraktionen 0–0,2 mm, 0,2–2 mm und 2–25 mm wurde die mögliche Verwertung in Asphalt, Beton oder Zement untersucht. Eine Option könnte die Verwendung von frischer Rostasche sein, die vor dem Einsetzen von Alterungsprozessen behandelt wird. Die vorläufigen Ergebnisse zeigen die Verlagerung von Schadstoffen in die Feinfraktion, aber auch von Anteilen, die für die Alterungsprozesse verantwortlich sind. Teile der Feinfraktion halten die Grenzwerte für das Zementwerk des Projektpartners ein. Andererseits übersteigen die Gehalte an Kupfer und Zink die Vorgabewerte für den Prozess. Die gröberen Fraktionen sind frei von mineralischen Anhaftungen und agglomerieren bei der Verwendung von frischer Rostasche nicht. Die nachfolgende Abtrennung von Glas war erfolgreich. Aus bauphysikalischer Sicht erscheint eine Anwendung in Asphalt oder Beton für die gröberen Fraktionen möglich. In Auslaugtests konnte jedoch eine hohe Freisetzung verschiedener Metalle, insbesondere Kupfer, nachgewiesen werden. Dies ist wahrscheinlich auf den schlecht konzipierten Waschprozess zurückzuführen, muss jedoch weiter untersucht werden. KW - Ersatzbaustoffe KW - Rostasche PY - 2018 SN - 978-3-944310-41-1 VL - 5 SP - 152 EP - 172 PB - TK Verlag CY - Neuruppin ET - 1 AN - OPUS4-46618 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ballheimer, Viktor A1 - Quercetti, Thomas A1 - Wille, Frank ED - Saegusa, Toshiari ED - Sert, Gilles ED - Völzke, Holger ED - Wille, Frank T1 - Internal cask content collision during drop tests N2 - The interaction between the package lid system and internal Content during mechanical drop testing is a decisive matter in evaluating Impact loads and the safety of the package. In the case of movable contents ist impact onto the inner side of the package lid can cause additional load peaks on the lid and the lid bolts. Some aspects of this issue were discussed on the basis of experimental results from instrumented drop tests with transport casks and on the basis of analytical approaches. KW - Transport casks KW - Drop tests KW - Internal collision PY - 2018 SN - 978-981-3234-03-1 SP - Chapter 7, 103 EP - 120 PB - World Scientific Publishing CY - Singapore ET - 1 AN - OPUS4-47539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Völzke, Holger A1 - Wolff, Dietmar ED - Saegusa, T. ED - Sert, G. ED - Völzke, Holger ED - Wille, Frank T1 - Long-term metal seal performance N2 - For the long-term storage of spent nuclear fuel and other high-Level radioactive waste, dual purpose casks for the transportation and storage are widely used. Usually, these casks consist of a thick-walled monolithic cask body and a bolted double barrier lid System equipped with metal seals (consisting of an inner helical spring and two outer metal layers with a total cross-section diameter between 5 and 10 mm) to ensure the long-term safe confinement of the radioactive inventory. Based on analytical and experimental studies, such metallic Systems have been qualified of storage periods of up to four decades so far as long as proper manufacturing and assembling conditions are met. More than 20 years of Operation experience with a permanently increasing number of casks has shown full compliance with the expectations. In the meantime many countries have to face a significant delay of establishing a high-level radioactive waste repository what leads to Need for extending interim storage periods for probably 60, 80 or 100 years. For that reason the long-term performance of metal seals for such time periods is of specific internst to demonstrate their sufficient safety function and specific investigations have already been launched, e.g. by BAM, to gain more experimental data and to develop validated models to extrapolate the seal performance to longer periods of time and or requested temperature levels. KW - Metal Seal KW - Container KW - Safety KW - radioactive waste PY - 2018 SN - 978-981-3234-03-1 SP - Chapter 20, 293 EP - 303 PB - World Scientific CY - Singapore AN - OPUS4-47669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Browne, D. A1 - García-Moreno, F. A1 - Nguyen-Thi, H. A1 - Zimmermann, G. A1 - Kargl, F. A1 - Mathiesen, R. H. A1 - Griesche, Axel A1 - Minster, O. ED - Solanki, K. N. ED - Orlov, D. ED - Singh, A. ED - Neelameggham, N. R. T1 - Overview of In situ X-ray studies of light alloy solidification in microgravity N2 - Gravity has significant effects on alloy solidification, primarily due to thermosolutal convection and solid phase buoyancy. Since 2004, the European Space Agency has been supporting investigation of these effects by promoting in situ X-ray monitoring of the solidification of aluminium alloys on microgravity platforms, on earth, and in periodically varying g conditions. The first microgravity experiment-investigating foaming of liquid metals - was performed on board a sounding rocket, in 2008. In 2012 the first ever X-ray-monitored solidification of a fully dense metallic alloy in space was achieved: the focus was columnar solidification of an Al-Cu alloy. This was followed in 2015 by a similar experiment, investigating equiaxed solidification. Ground reference experiments were completed in all cases. In addition, experiments have been performed on board parabolic flights-where the effects of varying gravity have been studied. We review here the technical and scientific progress to date, and outline future perspectives. KW - Dendritic growth KW - Materials in space KW - Columnar and equiaxed structures PY - 2017 SN - 978-3-319-52392-7 SN - 978-3-319-52391-0 DO - https://doi.org/10.1007/978-3-319-52392-7_80 SN - 2367-1181 SP - 581 EP - 590 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-39442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Nofz, Marianne ED - Klein, Lisa ED - Aparicio, Mario ED - Jitianu, Andrei T1 - Alumina thin films N2 - This chapter gives an overview over preparation, properties and applications of alumina thin films. The preparation of polymeric and colloidal alumina sols and their deposition on diverse substrate materials with different geometries are described first. Consideration of properties (surface tension, particle size, viscosity, aging of the sols and their optimization by using certain additives) is included, too. A description of post-treatments of the coatings, which initiate phase transformations and also determine their microstructure, completes the part on coating preparation. Data on adhesion, thickness, surface roughness and mechanical, textural as well as optical properties of alumina thin films are provided in a further paragraph. In a third main part experience concerning possible applications, such as (i) membranes for catalysis, separation and filtration, (ii) barrier layers against electrochemical and high temperature corrosion or inter-diffusion of ions between different phases, (iii) mechanical protection, (iv) sensor construction, (v) improvement of optical properties, as well as (vi) achieving water repellency is summarized. KW - Sol-gel coating KW - Alumina KW - Thin film PY - 2016 SN - 978-3-319-19454-7 DO - https://doi.org/10.1007/978-3-319-19454-7_133-1 SP - 1 EP - 44 PB - Springer International Publishing CY - Schweiz ET - 2. Auflage AN - OPUS4-37552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bonse, Jörn A1 - Kirner, Sabrina V. A1 - Krüger, Jörg ED - Sugioka, K. T1 - Laser-Induced Periodic Surface Structures (LIPSS) N2 - Laser-induced periodic surface structures (LIPSS) are a universal phenomenon and can be generated on almost any material by irradiation with linearly polarized radiation. This chapter reviews the current state in the field of LIPSS, which are formed in a “self-ordered” way and are often accompanying materials processing applications. LIPSS can be produced in a single-stage process and enable surface nanostructuring and, in turn, adaption of optical, mechanical, and chemical surface properties. Typically, they feature a structural size ranging from several micrometers down to less than 100 nm and show a clear correlation with the polarization direction of the light used for their generation. Various types of LIPSS are classified, relevant control parameters are identified, and their material-specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Laser ablation KW - Microstructures KW - Nanostrcutures PY - 2021 SN - 978-3-030-63646-3 (Print) SN - 978-3-030-63647-0 (Online) DO - https://doi.org/10.1007/978-3-030-63647-0_17 SP - 879 EP - 936 PB - Springer-Nature Switzerland AG CY - Cham ET - 1 AN - OPUS4-53728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bonse, Jörn A1 - Kirner, Sabrina V. A1 - Krüger, Jörg ED - Sugioka, K. T1 - Laser-induced periodic surface structures (LIPSS) N2 - Laser-induced periodic surface structures (LIPSS) are a universal phenomenon and can be generated on almost any material by irradiation with linearly polarized radiation. This chapter reviews the current state in the field of LIPSS, which are formed in a “self-ordered” way and are often accompanying materials processing applications. LIPSS can be produced in a single-stage process and enable surface nanostructuring and, in turn, adaption of optical, mechanical, and chemical surface properties. Typically, they feature a structural size ranging from several micrometers down to less than 100 nm and show a clear correlation with the polarization direction of the light used for their generation. Various types of LIPSS are classified, relevant control parameters are identified, and their material-specific formation mechanisms are analyzed for different types of inorganic solids, i.e., metals, semiconductors, and dielectrics. Finally, technological applications featuring surface functionalization in the fields of optics, fluidics, medicine, and tribology are discussed. KW - Laser-induced periodic surface structures (LIPSS) KW - Laser ablation KW - Femtosecond laser KW - Nanostructures KW - Microstructures PY - 2020 SN - 978-3-319-69537-2 DO - https://doi.org/10.1007/978-3-319-69537-2_17-1 SP - 1 EP - 59 PB - Springer Nature CY - Cham, Switzerland ET - 1 AN - OPUS4-51332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Mezera, Marek A1 - Florian, C. A1 - Römer, G.-W. A1 - Krüger, Jörg A1 - Bonse, Jörn ED - Stoian, R. ED - Bonse, Jörn T1 - Creation of Material Functions by Nanostructuring N2 - Surface nanostructures provide the possibility to create and tailor surface functionalities mainly via controlling their topography along with other chemical and physical material properties. One of the most appealing technologies for surface functionalization via micro- and nanostructuring is based on laser processing. This can be done either via direct contour-shaping of the irradiated material using a tightly focused laser beam or in a self-ordered way that allows employing larger laser beam diameters along with areal scanning to create a variety of laser-induced periodic surface structures (LIPSS). For the latter approach, particularly ultrashort pulsed lasers have recently pushed the borders across long-lasting limitations regarding the minimum achievable feature sizes and additionally boosted up the production times. This chapter reviews the plethora of recently investigated applications of LIPSS—for example, via imposing diffractive or plasmonic structural colors, the management of liquids and surface wetting properties, biomedical and bioinspired functionalities, beneficial effects in tribology for reducing friction and wear, the manipulation of optical scattering and absorption in photovoltaics, or the modification of magnetic or superconducting surface properties in other energy applications. The footprint of the LIPSS-based technology is explored in detail regarding the current state of industrialization, including an analysis of the market and associated LIPSS production costs. KW - Laser-induced periodic surface structures, LIPSS KW - Surface functionalization KW - Nanostructures KW - Microstructures KW - Laser processing PY - 2023 SN - 978-3-031-14751-7 SN - 978-3-031-14752-4 DO - https://doi.org/10.1007/978-3-031-14752-4_23 VL - 239 SP - 827 EP - 886 PB - Springer Nature Switzerland AG CY - Cham, Switzerland AN - OPUS4-57295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -