TY - JOUR A1 - Wu, Z. A1 - Guo, X. A1 - Xie, G. A1 - Yan, T. A1 - Wu, Dejian A1 - Zhang, F. A1 - Ang, R. T1 - Heat and electric flux coupling of closed-loop thermoelectric generator N2 - Thermoelectric generator (TEG) has been proved as a promising technology for directly converting heat into electricity based on Seebeck effect. On the contrary, this electricity can trigger a solid-state cooling based on conventional Peltier effect. However, these two effects induce a coupling between heat and electric flux, especially for the quantitative relationship still remaining a mystery. Here, we show experimental evidence and theoretical calculation for the coupling by monitoring transient response of fluid temperature and output power. The experimental maximum heat flow in open circuit is 1162 W at cold fluid flow rate = 0.3 m3/h and fluid temperature difference ΔTf = 70 °C, enhanced by 13% owing to heat compensation from intrinsic coupling in closed-loop circuit. Meanwhile, the measured maximum output power of TEG is 18.2 W, and subsequently decreases to 15.4 W due to the objective existence of coupling. This double-edged sword in coupling vigorously inspires the potential applications in heat-dissipation situation such as spacecraft, electronic components, photovoltaic, refrigerator and etc. Present findings open a novel avenue for manipulating heat-electricity conversion in practical engineering. KW - Thermoelectric generator PY - 2021 DO - https://doi.org/10.1016/j.enconman.2021.114529 SN - 0196-8904 VL - 244 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-53661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico T1 - Sicherheit elektrochemischer Energiespeicher in Second Life Anwendungen (SEE-2L) – Vorstellung des Verbundprojekts und Ergebnisse aus Vorversuchen N2 - Der Vortrag stellt das BMBF-Verbundprojekt SEE-2L (Sicherheit elektrochemischer Energiespeicher in Second Life Anwendung) vor. Darüber hinaus werden Ergebnisse aus Vorversuchen der Universität Magdeburg vorgestellt, in denen Untersuchungen an Batteriezellen hinsichtlich der Gasfreisetzung beim thermischen Durchgehen durchgeführt wurden. T2 - Projekttreffen BMBF-Vorhaben ALBERO CY - Online meeting DA - 20.04.2021 KW - Stationäre Energiespeicher KW - Elektrische Energiespeicher KW - EES KW - Auswirkungsbetrachtungen PY - 2021 AN - OPUS4-52481 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher T1 - Meilensteintreffen BMBF-Vorhaben SEE-2L, Teilvorhaben BAM: Aufbau eines Großversuchsstandes N2 - Der Vortrag stellt den aktuellen Bearbeitungsstand des Teilvorhabens an der BAM dar. Neben dem eigentlichen Aufbau werden auch Herausforderungen bei der Beschaffung der Einzelkomponenten sowie Ergebnisse aus der Literaturrecherches zu den Auswirkungen von Li-Batteriespeichern beim thermischen Durchgehen vorgestellt. Als Abschluss wird noch ein Ausblick auf die anstehenden Probeversuche gegeben. T2 - Meilensteintreffen zum BMBF-Vorhaben SEE-2L (Sicherheit elektrochemischer Energiespeicher in Second Life Anwendungen) CY - Online meeting DA - 01.02.2022 KW - Stationäre Energiespeicher KW - Elektrische Energiespeicher KW - Auswirkungsbetrachtungen PY - 2022 AN - OPUS4-54572 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jiang, C. A1 - Xie, G. A1 - Wu, Dejian A1 - Yan, T. A1 - Chen, S. A1 - Zhao, P. A1 - Wu, Z. A1 - Li, W. T1 - Experimental investigation on an energy-efficient floor heating system with intelligent control: A case study in Chengdu, China N2 - The space heating system accounts for 20%~50% of building energy consumption, and may lead to energy waste due to unreasonable controls. In this study, an energy-efficient floor heating system with intelligent control was proposed to improve energy efficiency of the system. In order to validate the concept of the proposed intelligent control, an experimental system was designed and constructed in Chengdu, China. Temperature, control cycle and energy consumption were then studied under different control strategies. The result shows that a larger flow rate of supply water will result in a longer control cycle and a lower control frequency, i.e., the average control cycle at 7 L min−1 is 1.7 h during the test day, while it is 1.5 h at 5 L min−1. Moreover, adopting water with a higher temperature and flow rate could achieve a higher efficiency of the system. The energy consumptions in case 1 (5 L min−1, 50 °C), case 2 (5 L min−1, 55 °C), case 5 (7 L min−1, 55 °C) and case 6 (7 L min−1, 60 °C) are 4746 kJ, 3534 kJ, 3093 kJ and 3028 kJ, respectively. Based on the experimental data, the supply water temperature is suggested to set lower than 60 °C considering human comfort. KW - Floor heating KW - Intelligent control KW - Experimental KW - Energy consumption KW - Control strategy PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550522 DO - https://doi.org/10.1016/j.csite.2021.101094 SN - 2214-157X VL - 26 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-55052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico T1 - Projekte und Aktivitäten zu Elektrischen Energiespeichern an der BAM N2 - Die Sicherheit von Lithiumbatterien ist ein entscheidender Punkt beim Ausbau der Elektromobilität. Der Beitrag gibt zunächst einen Überblick über das Aktivitätsfeld der elektrischen Energiespeicher an der BAM. Im weiteren werden sowohl die Projekte HaCLIB (Hazard Classification ofLithium-Ion Batteries) als auch SEE-2L (Sicherheit elektrochemischer Energiespeicher in 2nd-Life Anwendung) vorgestellt. Darüber hinaus werden noch die hoheitlichen Aufgaben der BAM im Bereich des Transports von kritisch defekten Batterien erläutert. T2 - Sitzung des ProcessNet-AA Reaktionstechnik sicherheitstechnisch schwieriger Prozesse (AA-RTSSP) der DECHEMA CY - Online meeting DA - 13.04.2022 KW - Stationäre Energiespeicher KW - Elektrische Energiespeicher KW - Auswirkungsbetrachtungen KW - EES PY - 2022 AN - OPUS4-54649 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, K. A1 - Hahn, S. A1 - Tschirschwitz, Rico A1 - Rappsilber, Tim A1 - Krause, U. T1 - An Experimental Investigation of Thermal Runaway and Gas Release of NMC Lithium-Ion Pouch Batteries Depending on the State of Charge Level N2 - In this study, 19 experiments were conducted with 25 pouch cells of NMC cathode to investigate thermal runaway and the release of gases from lithium-ion batteries (LIBs). Single cells, double cells, and a four-cell battery stack were forced to undergo thermal runaway inside an air-tight reactor vessel with a volume of 100 dm3 . The study involved two series of tests with two types of ignition sources. In the Series 1 tests, a heating plug was used to initiate thermal runaway in LIBs in the ranges of 80–89% and 90–100% SOC. In the Series 2 tests, a heating plate was used to trigger thermal runaway in LIBs in the ranges of 30–50%, 80–89%, and 90–100% SOC. Thermal runaway started at an onset temperature of 344 ± 5 K and 345 K for the Series 1 tests and from 393 ± 36 K to 487 ± 10 K for the Series 2 tests. Peak reaction temperatures ranged between 642 K and 1184 K, while the maximum pressures observed were between 1.2 bar and 7.28 bar. Thermal runaway induced explosion of the cells and lead to a rate of temperature increase greater than 10 K/s. The amounts of gases released from the LIBs were calculated from pressures and temperatures measured in the reactor. Then, the gas composition was analyzed using a Fourier transform infrared (FTIR) spectrometer. The highest gaseous production was achieved at a range of 90–100% SOC and higher battery capacities 72 L, 1.8 L/Ah (Series 1, battery stack) and 103 L, 3.2 L/Ah (Series 2, 32 Ah cell)). Among the gases analyzed, the concentration of gaseous emissions such as C2H4 , CH4 , and C2H6 increased at a higher cell capacity in both series of tests. The study results revealed characteristic variations of thermal behavior with respect to the type of ignition source used. KW - Lithium-ion batteries KW - Battery KW - Pouch cell KW - NMC Cathode KW - Thermal runaways PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548601 DO - https://doi.org/10.3390/batteries8050041 VL - 8 IS - 5 SP - 1 EP - 16 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico T1 - Abschlusstreffen BMBF-Vorhaben SEE-2L, Teilvorhaben BAM: Aufbau eines Großversuchsstandes N2 - Der Vortrag stellt den aktuellen Bearbeitungsstand des Teilvorhabens an der BAM dar. Der Schwerpunkt liegt dabei auf der ersten Versuchsserie mit Batteriezellen und -modulen bis zu 6.8 kWh. Darüber hinaus werden die weiteren geplanten Versuche vorgestellt sowie die Ergbnisverwertung aus dem Projekt aufgezeigt. T2 - Abschlusstreffen zum BMBF-Vorhaben SEE-2L CY - Online meeting DA - 24.04.2023 KW - Stationäre Energiespeicher KW - Elektrische Energiespeicher KW - Auswirkungsbetrachtungen KW - Lithium-Ionen-Batterie PY - 2023 AN - OPUS4-57582 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico T1 - A study on thermal runaway propagation in battery cells and modules assembled of pouch cells N2 - Every technical system has a failure rate, including a lithium-ion battery. To minimize the effects in the event of a thermal runaway, it is necessary to know what consequences to expect. In the talk, current results from tests on the thermal runaway behaviour of lithium-ion batteries will be presented and conclusions drawn for the handling of those. T2 - EUSAS Conference 2023, "Addressing the fire risks of electromobility" CY - Frankfurt am Main, Germany DA - 10.05.2023 KW - Electrical Energy Storage KW - Lithium-ion battery KW - Propagation KW - Consequneces PY - 2023 AN - OPUS4-57583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher A1 - Wagner, Patrick A1 - Rappsilber, Tim A1 - Liebner, Christian A1 - Hahn, S.-K. A1 - Krause, U. T1 - Harmful effects of lithium-ion battery thermal runaway: scale-up tests from cell to second-life modules N2 - For a comprehensive safety assessment of stationary lithium-ion-battery applications, it is necessary to better understand the consequences of thermal runaway (TR). In this study, experimental tests comprising twelve TR experiments including four single-cell tests, two cell stack tests and six second-life module tests (2.65 kW h and 6.85 kW h) with an NMC-cathode under similar initial conditions were conducted. The temperature (direct at cells/modules and in near field), mass loss, cell/module voltage, and qualitative vent gas composition (Fourier transform infrared (FTIR) and diode laser spectroscopy (DLS) for HF) were measured. The results of the tests showed that the battery TR is accompanied by severe and in some cases violent chemical reactions. In most cases, TR was not accompanied by pregassing of the modules. Jet flames up to a length of 5 m and fragment throwing to distances to more than 30 m were detected. The TR of the tested modules was accompanied by significant mass loss of up to 82%. The maximum HF concentration measured was 76 ppm, whereby the measured HF concentrations in the module tests were not necessarily higher than that in the cell stack tests. Subsequently, an explosion of the released vent gas occurred in one of the tests, resulting in the intensification of the negative consequences. According to the evaluation of the gas measurements with regard to toxicity base on the “Acute Exposure Guideline Levels” (AEGL), there is some concern with regards to CO, which may be equally as important to consider as the release of HF. KW - Large-scale tests KW - Lithium-ion battery KW - Gas emission KW - Thermal runaway KW - Consequences PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579054 DO - https://doi.org/10.1039/D3RA02881J SN - 2046-2069 VL - 13 IS - 30 SP - 20761 EP - 20779 PB - Royal Society of Chemistry (RSC) CY - Cambridge, UK AN - OPUS4-57905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, K. O. A. A1 - Hahn, S.-K. A1 - Butt, N. A1 - Vorwerk, P. A1 - Gimadieva, E. A1 - Tschirschwitz, Rico A1 - Rappsilber, Tim A1 - Krause, U. T1 - Composition and Explosibility of Gas Emissions from Lithium-Ion Batteries Undergoing Thermal Runaway N2 - Lithium-based batteries have the potential to undergo thermal runaway (TR), during which mixtures of gases are released. The purpose of this study was to assess the explosibility of the gaseous emission from LIBs of an NMC-based cathode during thermal runaway. In the current project, a series of pouch lithium-based battery cells was exposed to abuse conditions (thermal) to study the total amount of gases released and the composition of the gas mixture. First, the battery cells were placed in a closed vessel, and the pressure and temperature rise inside the vessel were measured. In a second step, the composition of gases was analysed using a Fourier transform Infrared (FTIR) spectrometer. We found that the amount of released gases was up to 102 ± 4 L, with a clear dependence on the battery capacity. This study showed that the concentration of gaseous emissions such as carbon monoxide (CO), methane (CH4), ethylene (C2H4), ethane (C2H6), and hydrogen cyanide (HCN) increased with higher cell capacity. Of the five studied flammable gases, the maximum concentrations of carbon monoxide (16.85 vol%), methane (7.6 vol%), and ethylene (7.86 vol%) were identified to be within their explosible range. Applying Le Chatelier’s law, a calculated lower explosion limit (LEL) of 7% in volume fraction was obtained for the gas mixture. The upper explosion limit (UEL) of the gas mixture was also found to be 31% in volume. A filter comprising pyrobubbles was used for the removal of the studied gas components released during the thermal abuse. The investigation revealed that the pyrobubbles filter was highly effect in the removal of HCN (up to 94% removal) and CO2 (up to 100% removal). Herein, we report the dependency of the method of thermal runaway trigger on the measured maximum temperature. KW - Lithium-ion battery KW - Thermal runaway KW - Smoke gas emission KW - Gas explosion KW - Explosion limit PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576477 DO - https://doi.org/10.3390/batteries9060300 VL - 9 IS - 6 SP - 1 EP - 19 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -