TY - CONF A1 - Altenburg, Simon T1 - Thermography and optical emission spectroscopy: Simultaneous temperature measurement during the LMD process N2 - For metal-based additive manufacturing, sensors and measuring systems for monitoring of the energy source, the build volume, the melt pool and the component geometry are already commercially available. Further methods of optics, spectroscopy and non-destructive testing are described in the literature as suitable for in-situ application, but there are only a few reports on practical implementations. Therefore, a new BAM project aims to develop process monitoring methods for the in-situ evaluation of the quality of additively manufactured metal components. In addition to passive and active thermography, this includes optical tomography, optical emission and absorption spectroscopy, eddy current testing, laminography, X-ray backscattering and photoacoustic methods. These methods are used in additive manufacturing systems for selective laser melting, laser metal deposition and wire arc additive manufacturing. To handle the sometimes huge amounts of data, algorithms for efficient preprocessing are developed and characteristics of the in-situ data are extracted and correlated to defects and inhomogeneities, which are determined using reference methods such as computer tomography and metallography. This process monitoring and fusion of data of different measurement techniques should result in a significant reduction of costly and time-consuming, destructive or non-destructive tests after the production of the component and at the same time reduce the production of scrap. Here, first results of simultaneous measurements of optical emission spectroscopy and thermography during the laser metal deposition process using 316L as building material are presented. Temperature values are extracted from spectroscopic data by fitting of blackbody emission spectra to the experimental data and compared with results from a thermographic camera. Measurements with and without powder flow reveal significant differences between welding at a pristine metal surface and previously melted positions on the build plate, illustrating the significant influence of the partial oxidation of the surface during the first welding process on subsequent welding. The measurement equipment can either be mounted stationary or following the laser path. While first results were obtained in the stationary mode, future applications for online monitoring of the build of whole parts in the mobile mode are planned. This research was funded by BAM within the focus area Material. T2 - 2nd international congress on welding, additive manufacturing and associated non-destructive testing CY - Metz, France DA - 05.06.2019 KW - Additive manufacturing KW - Laser metal deposition KW - Thermography KW - Optical emission spectroscopy KW - Process monitoring PY - 2019 AN - OPUS4-48228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Process monitoring in LBM using thermography and optical tomography N2 - Additive manufacturing (AM) opens the route to a range of novel applications. However, the complexity of the manufacturing process poses a challenge to produce defect-free parts with a high reliability. Since process dynamics and resulting microstructures of AM parts are strongly influenced by the involved temperature fields and cooling rates, thermography is a valuable tool for process monitoring. Another approach to monitor the energy input into the part during process is the use of optical tomography. Common visual camera systems reach much higher spatial resolution than infrared thermography cameras, whereas infrared thermography provides a much higher temperature dynamic. Therefore, the combined application increases the depth of information. Here, we present first measurement results using a laser beam melting setup that allows simultaneous acquisition of thermography and optical tomography from the same point of view using a beam splitter. A high-resolution CMOS camera operating in the visible spectral range is equipped with a near infrared bandpass filter and images of the build plate are recorded with long-term exposure during the whole layer exposing time. Thus, areas that reach higher maximum temperature or are at elevated temperature for an extended period of time appear brighter in the images. The used thermography camera is sensitive to the mid wavelength infrared range and records thermal videos of each layer exposure at an acquisition rate close to 1 kHz. As a next step, we will use computer tomographic data of the built part as a reference for defect detection. This research was funded by BAM within the focus area Materials. T2 - 3rd International Symposium Additive Manufacturing (ISAM 2019) CY - Dresden, Germany DA - 30.01.2019 KW - Additive manufacturing KW - Laser beam melting KW - Thermography KW - Optical Tomography PY - 2019 AN - OPUS4-47299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Schmidt, Wolfram T1 - ISEE Africa - Innovation, Science, Engineering, Education N2 - Innovation, science and engineering are driving forces to mastering the global challenges of the next decades. The basis is education. ISEE stands for Innovation, Science, Engineering and education. This book summarises the presentations, discussions and Statements that were made during the ISEE-Africa conference held in Nairobi in 2019 from January 30 to February 1. The ISEE conference is a gathering of international researchers, scholars, and students, who came together to discuss jointly relevant topics related to better education for the engineers and architects of the future. Today, we know that the climate change is real. Many regions in the world are already suffering significantly, and the only way for humanity to overcome the challenges is to develop more sustainable technologies to the benefit of the entire global society. However, sustainable technologies require for deeper understanding, more conscious thinking, and smarter engineering. The only way how this can be achieved is to educate the developers, the decision makers, the engineers of tomorrow in a more knowledge driven way, and to equip them with the assertiveness required for the implementation. In this book, topics of construction and sustainable materials are linked to educational challenges. It addresses teachers, academic and political decision makers, and change drivers. The specific objective is to be critical, thought-provoking and inspiring. This way, we do hope that the book can deliver credible solution strategies for enhanced education for a new generation of decision makers with higher awareness of global and environmental challenges as well as innovation potentials. T2 - ISEE Africa - Innovation, Science, Engineering, Education CY - Nairobi, Kenya DA - 30.01.2019 KW - Innovation KW - Science KW - Engineering KW - Materials KW - Environment KW - Sustainability KW - Africa PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484826 UR - http://isee-africa.com/wp-content/uploads/2019/07/Innovation-Science-Engineering-Education_High-Quality.pdf SN - 978-3-9818564-2-2 SP - 1 EP - 219 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN ED - Bosse, H. ED - Buhr, E. ED - Dziomba, T. ED - Hodoroaba, Vasile-Dan ED - Klein, T. ED - Krumrey, M. T1 - NanoWorkshop 2018: Workshop on Reference Nanomaterials N2 - The Scope of the Workshop was to provide a forum for discussion on progress in development, characterisation and application of reference nanomaterials. Results of recently finished national and international research projects have been presented. Moreover, the need for future developments have been addressed. Attendees of the Workshop were expected to be experts from academia, research institutes, regulatory bodies and industry working or interested in the area of reference nanomaterials. The following structure of Workshop was planned: the main focus of the first day was on reference material needs and development, while the second day was focussed on reference materials characterisation and standardisation. Over 111 participants from 13 countries and the European Joint Research Centre have registered for the Workshop with 16 platform presentations and 42 poster contributions grouped in 2 sessions and 10 topical areas. A summary of the observations, analysis and conclusions of the Workshop is made including an overview table of links to information on existing reference nanomaterials. KW - Reference Nanomaterials KW - Nanometrology KW - Standardization KW - Nanoparticle Characterization KW - Comparability of Measurement Results KW - Nanomaterial Properties PY - 2019 SN - 978-3-95606-440-1 DO - https://doi.org/10.7795/110.20190412 SN - 0179-0609 VL - 2018 SP - 1 EP - 315 PB - Physikalisch-Technische Bundesanstalt CY - Braunschweig AN - OPUS4-47861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -