TY - CONF A1 - Epishin, A. T1 - Creep of the single-crystal nickel-base superalloy CMSX-4 at a super-solvus temperature N2 - Data about the creep of metals and their alloys at temperatures close to the melting point are very limited. The reason is that most engineering alloys are used at temperatures below 0.6-0.8 of their melting point, so, investigation of creep at higher temperatures has usually no practical relevance. For some special applications however it is important, in our case hot isostatic pressing (HIP) of single-crystal turbine blades cast from nickel-base superalloys. In order to remove porosity the blades are HIPed at temperatures above GammaP-solvus where superalloy has no strengthening GammaP-phase and therefore is very soft. E.g., the company Howmet Castings hips the superalloy CMSX-4 at 1288°C, which corresponds to a homologous temperature of about 0.97=1561 K/1612 K (solidus temperature). Knowledge about the creep of CMSX-4 at this temperature and understanding of the creep mechanisms are necessary to model the kinetics of pore closure during HIP. CMSX-4 single-crystals of [001] orientation and few single-crystals of different orientations, [011], [123] and [111], were tested under creep conditions at 1288°C in the stress range between 4 and 16 MPa. At this temperature which is above the GammaP-solvus (for CMSX-4 1280°C) the superalloy has single phase structure representing the Gamma-solid solution of nickel strengthened by solute atoms. On creep curves of CMSX-4 single-crystals of different orientations measured at 1288°C/10 MPa it is seen that despite such a high homological temperature, 0.97, CMSX-4 shows very high anisotropy of creep rate. The average creep rate of [001] single-crystal in the range 0-30% strain is about 11.5 time faster than that for [111], a ratio, which is even higher than at the practically relevant temperatures 750-1100°, see e.g.. Approximation the strain rate – stress dependence by the Norton power law gave a stress exponent n of about 6 which is an indication of dislocation creep. The specimen shape after testing, analysis of traces of plastic deformation by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) investigations indicate on dislocation slip on the octahedral system <011>{11-1}.This result however does not support the current doctrine that at high temperatures creep of metals and alloys are climb controlled. It is concluded from the obtained results that even at such a high homologous temperature, 0.97, dislocation movement by slip is more preferable than by climb if only relatively week obstacles are present like solute atoms and low angle boundaries (LABs). It is remarkable that under used testing conditions the necking and recrystallization behavior of differently oriented single-crystals is very different. E.g., the [001] single-crystal showed very large local strain during necking, Phi=99.8%, and no recrystallization (see Fig. 3a), while the [111] single-crystal small necking, Phi=62%, accompanied by recrystallization. Such a specific deformation and recrystallization has to be undestood. The obtained creep data of CMSX-4 was introduced in a finite element model in order to simulate pore closure during commercial HIP at a temperature of 1288°C. T2 - International Conference on Creep and Fracture of Engineering Materials and Structures CY - Saint Petersburg, Russia DA - 19.06.2017 KW - Creep KW - Superalloy KW - CMSX4 KW - Hot isostatic pressing (HIP) KW - Single crystal PY - 2017 AN - OPUS4-40903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Viguier, B. T1 - Creep of single-crystals of nickel-base gamma-alloy at high temperatures N2 - Porosity in single-crystal nickel-base superalloys is removed by hot isostatic pressing (HIP) at temperatures above gamma’-solvus where the material is very soft and ductile. For example, single-crystal nickel-base superalloy CMSX-4 is HIPed at temperature 1288 °C, which is slightly higher than the gamma’-solvus temperature of this alloy equal to about 1280 °C. It is assumed that pore shrinking during HIP is mostly due to dislocation creep. Such a modelling of HIP of CMSX-4 was started in our group on the base of results of creep tests of [001] single-crystals at 1288 °C [1]. However, it was found later [2] that the alloy CMSX-4 shows very strong creep anisotropy at 1288 °C. Therefore, for calibration of the creep law, creep tests of different orientations under different stress levels are required at the HIP temperature. This was the main task of present work. Single-crystals of CMSX-4 of axial orientations [001], [011], [123] and [111] were cast by VIAM Moscow and tested by BAM Berlin under creep conditions at 1288 °C and stress levels between 4 MPa and 16 MPa. At all stress levels, the creep rate increases by an order of magnitude when changing the orientation from [001] to [111] with [011] and [123] orientations in between. Such a character of creep anisotropy corresponds to the orientation dependence of the Schmid factor for octahedral glide. The crystal viscoplasticity model developed in [1] was improved to better represent the time induced softening observed during creep. The creep tests for different stresses and orientations as well as pore closure were simulated. The results of pore closure simulation are compared with measurements of porosity decrease during Hiping. T2 - 15th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Online meeting DA - 14.06.2021 KW - Nickel-base superalloys KW - Creep KW - Single-Crystal PY - 2021 AN - OPUS4-53935 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Creep degradation of the high entropy superalloy AlMo0.5NbTa0.5TiZr N2 - The refractory high entropy superalloy (RSA) AlMo0.5NbTa0.5TiZr was the first of a class, with a dual-phase microstructure that resembles that of γ/γ’ in Ni-base superalloys), and the open question whether it performs better as structural alloy under high temperature (HT) applications. Here, we address the HT creep behavior and its associated microstructural degradation of this RSA. The material was produced by arc-melting, heat treatment in argon (24 h @ 1400 °C + 4 h hot isostatic pressure @ 1370 °C & 170 MPa). Interrupted vacuum creep tests were performed at 900-1100 °C and 30-120 MPa. Scanning (S) and transmission (T) electron microscopy (EM) were used to reveal degradation mechanisms. At 1100 °C (Fig.1, middle), the dual A2/B2 microstructure coarsens and partially transforms into a Zr-Al-rich phase (red arrow). An additional external load pronounces directional coarsening. Results are further discussed on the base dislocation and additional damage mechanisms. T2 - International Conferende on Strength of Materials (ICSMA) 2022 CY - Metz, France DA - 26.06.2022 KW - High entropy superalloy KW - Rrafting KW - Dislocation creep KW - Phase transformation PY - 2022 AN - OPUS4-63856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - Metal additive manufacturing (Metal AM) continues to gain momentum. Many companies explore the manufacturing of innovative products, including components for safety critical applications. Despite the intensive research of recent years, a fundamental understanding of the process‑structure‑property relationships remains challenging due to, i.a., the inherently complex and highly hierarchical microstructures arising from the wide range of build process parameter variability. This contribution presents the resu lts of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF LB/M/316L) with an emphasis on understanding the effects of microstructure on creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF LB/M/316L exhibits a low void population 0.01 %) resulting from the manufacturing parameters used and which a llowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L hwas also tested as a reference. The produced PBF LB/M/316L possesses shorter primary and secondary creep stages and times to rupture and smaller creep stress exponents than the hot‑rolled variant. Overall, the creep damage is more extensive in the PBF LB/M/316L and is characterized as predominantly intergranular. It is considered that the damage behavior is mainly impacted by the formation of precipitates at the grain boundaries combined with their unfavorable orientation. The dislocation substructure and local elemental segregation appear to have a decisive impact on the overall creep behavior. T2 - 16th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bangalore, India DA - 28.07.2024 KW - AGIL KW - 316L KW - Additive Manufacturing KW - Creep KW - Microstructure evolution PY - 2024 AN - OPUS4-60839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - This contribution presents the results of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF-LB/M/316L) with an emphasis on understanding the effects of microstructure on the creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X-ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF-LB/M/316L exhibits a low void population (< 0.01 %) resulting from the manufacturing parameters used and which allowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L was also tested as a reference. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - AGIL KW - Additive Fertigung KW - Mikrostruktur KW - Mikrostrukturentwicklung KW - Kriechen KW - Kriechschädigung PY - 2024 AN - OPUS4-61169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - The broader industrial adoption of metal AM in safety-critical applications is limited, among others, by the still in-sufficient understanding of process–structure–property relationships and a lack of reliable mate-rial data. The content presented here approaches this limitation regarding the creep behavior of one of the most studied AM alloys: PBF-LB/M/316L stainless steel. A nearly as-built and a condition heat treated at 900 °C for 1 h, along with a conventionally manufactured variant are investigated. The creep behavior until reaching the minimum creep rate is mainly determined by the solidification cell structure. The damage is overall mainly intergranular, independent of the heat treated condition. The heat treatment at 900 °C for 1 h partially influenced the microstructure (mainly in terms of cell structure). The creep behavior until reaching the minimum creep rate remained nearly unchanged. The creep lifetime and ductility were enhanced. The crystallographic texture evolved after creep deformation. T2 - TMS 2025 Annual Meeting & Exhibition CY - Las Vegas, NV, USA DA - 23.03.2025 KW - AGIL KW - Creep KW - 316L KW - Microstructure PY - 2025 AN - OPUS4-63456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep behavior and microstructural evolution of LPBF 316L N2 - This presentation shows some experimental results of the characterization of the creep behavior of LPBF 316L, which has been poorly studied and understood to date. The presentation includes results regarding the mechanical properties, the initial microstructural state and its evolution under loading, and the damage mechanism. This work was done within the BAM focus area materials project AGIL. As a benchmark to assess the material properties of the LPBF 316L, a conventionally manufactured variant was also tested. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured alloys at BAM CY - Online Meeting DA - 19.04.2021 KW - 316L KW - Additive Manufacturing KW - Creep behavior PY - 2021 AN - OPUS4-52682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep and fracture behavior of conventionally and additively manufactured stainless steel 316L N2 - A critical task within the frame of establishing process-structure-property-performance relationships in additive manufacturing (AM) of metals is producing reliable and well-documented material behavior’s data and knowledge regarding the structure-property correlation, including the role of defects. After all, it represents the basis for developing more targeted process optimizations and more reliable predictions of performance in the future. Within this context, this contribution aims to close the actual gap of limited historical data and knowledge concerning the creep behavior of the widely used austenitic stainless steel 316L, manufactured by Laser-Powder-Bed-Fusion (L-PBF). To address this objective, specimens from conventional hot-rolled and AM material were tested under application-relevant conditions according to existing standards for conventional material, and microstructurally characterized before and after failure. The test specimens were machined from single blocks from the AM material. The blocks were manufactured using a standard scan and build-up strategy and were subsequently heat-treated. The creep behavior is described and comparatively assessed based on the creep lifetime and selected creep curves and characteristic values. The effect of defects and microstructure on the material’s behavior is analyzed based on destructive and non-destructive evaluations on selected specimens. The AM material shows shorter creep lives, reaches the secondary creep stage much faster and at a lower strain, and features lower creep ductility compared to its conventional counterpart. The creep damage behavior of the AM material is more microstructure than defect controlled and is characterized by the formation and accumulation of single intergranular damage along the whole volume. Critical features identified are the grain morphology and the grain-boundary as well as the dislocation’s density. Micro-computed tomography (µCT) proves to be an alternative to metallography to analyze the creep damage. T2 - ASTM International Conference on Additive Manufacturing 2020 CY - Online meeting DA - 16.11.2020 KW - 316L KW - Creep behavior KW - Laser powder bed fusion KW - Additive manufacturing KW - Microstructure PY - 2020 AN - OPUS4-51823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kästner, Claudia T1 - Creating the Silver Standard: Development of a Silver Nanoparticle Reference Material using SAXS N2 - The utilization of silver nanoparticles in consumer related products has significantly increased over the last decade, especially due to their antimicrobial properties. Today they are used in a high variety of products, which ranges from food containers over children toys and textiles. Therefore, research on the toxicological potential of silver in a nanoscale form becomes increasingly important for a high amount of studies. Unfortunately the results of these studies are extremely diverse and do not lead to a consistent evaluation of the toxicity of silver nanoparticles. The central problem lies in the use of a wide range of silver nanoparticles, which show a broad size distribution. To overcome this problem we report on the synthesis of ultra-small silver nanoparticles and their quantitative characterization by small-angle X-ray scattering. The particles are highly stable and show no aggregation for more than six months. SAXS analysis via a Monte Carlo data evaluation procedure reveal a narrow size distribution of the silver cores with a mean volume weighted radius of 3.0 nm and a distribution width of 0.6 nm. Dynamic light scattering provides a hydrodynamic radius of 10.0 nm and a PDI of 0.09. The particles are stabilized with poly(acrylic acid) (PAA) forming a shell with a thickness of 7.0 nm. It is foreseen to use these thoroughly characterized particles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. As a first step the particles are used in the first world-wide inter-laboratory comparison of SAXS. This study reveals that SAXS shows highly reproducible results for particles in the sub-20 nm region independently on the type of instrument used. Furthermore, the stabilizing ligand PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. With this flexible system first applications regarding biological application in an artificial digestion procedure have been performed. Thereby the changes in size distribution and aggregation state were monitored by SAXS. T2 - SAXS Excites - International SAXS Symposium CY - Graz, Austria DA - 26.09.2017 KW - Silver nanoparticles KW - Artificial digestion KW - Aggregation KW - Reference material PY - 2017 AN - OPUS4-42289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Creating a Tribological Dataspace N2 - Dataspaces are a concept to share and distribute data. Introducing this concept in a tribological context will help to provide a wider availability of the domain a deeper understanding of tribological phenomena. T2 - Tribology Days 2023 CY - Hagen, Germany DA - 15.11.2023 KW - Tribology KW - i-TRIBOMAT KW - Dataspace KW - Digitalisation KW - Harmonisation KW - Database PY - 2023 AN - OPUS4-58901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Crafting High-Quality, Reliable, and FAIR Data: From Metadata, Schema and Ontologies to Data Management and Knowledge Transfer N2 - Following the new paradigm of materials development, design and optimization, digitalization is the main goal in materials sciences (MS) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR (findability, accessibility, interoperability, reusability) principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web Technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. In this respect, the motivation for digital transformation in materials sciences stemming from the need to handle the ever-increasing volume and complexity of data will be elaborated on. By embracing digital tools and methodologies, researchers can enhance the efficiency, accuracy, and reproducibility of their work. The benefits of digital transformation in materials sciences are manifold, including improved data management, enhanced collaboration, and accelerated innovation. Being a core component of this transformation, ensuring data reliability and reproducibility is critical for the advancement of the field, enabling researchers to build on each other's work with confidence. Implementing FAIR data principles facilitates this by making data more accessible and usable across different platforms and studies. Furthermore, Semantic Web technologies (SWT) and ontologies play a crucial role in achieving these goals. Ontologies, typically consisting of the T-Box (terminological component) and A-Box (assertional component), provide a structured framework for representing knowledge. This presentation will outline the path of ontology creation and the formal transformation procedure, highlighting the various ontology levels that organize data into meaningful hierarchies. Real-world use cases presented, such as the Tensile Test Ontology (TTO) and the Orowan Demonstrator, illustrate the practical applications of these technologies. These examples will demonstrate how ontologies can be leveraged to standardize data and facilitate interoperability between different systems and research groups. Finally, in this presentation, Ontopanel is introduced, a tool designed to aid in the creation and management of ontologies. Ontopanel simplifies the process of developing and maintaining ontologies, making it accessible to researchers and practitioners in the field. By integrating these technologies and principles, the materials science community can move towards a more digital, interconnected, and efficient future making the knowledge and education on these topics very valuable. T2 - MaRDA MaRCN FAIR Train Workshop CY - Washington, DC, USA DA - 29.07.2024 KW - FAIR KW - Metadata KW - Digitalization KW - Data Interoperability KW - Ontology KW - Education KW - Workshop PY - 2024 AN - OPUS4-60720 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Coupling of chromatographic and spectrometric techniques for polymer characterization N2 - Coupling of chromatographic and spectrometric techniques for polymer characterization; focus topics: LCxMALDI-TOF-MS and UPLC x ESI-TOF-MS T2 - 16. Tagung des Arbeitskreises Polymeranalytik CY - Online meeting DA - 22.03.2022 KW - Liquid chromatography KW - Mass spectrometry KW - Polymers KW - Two-dimensional chromatography (2D-LC) PY - 2022 AN - OPUS4-54567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - Coupled electrochemical, microscopic and spectroscopic techniques for the analysis of local corrosion and mic processes N2 - Summary of the research topics of the division 6.2 and recent results T2 - HZDR-IRE Institutscolloquium CY - Dresden, Germany DA - 24.09.2019 KW - MIC KW - Localised corrosion KW - Corrosion monitoring KW - Biofilmbildung KW - Atomic Force Microscopy (AFM) PY - 2019 AN - OPUS4-50295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - COST-Action - EURO-MIC (CA20130) European MIC Network - New paths for science, sustainability and standards N2 - Microbiologically Influenced Corrosion (MIC) is a phenomenon that is increasingly becoming a problem for the society. MIC describes the negative effects a material can experience due to the presence of microorganisms. In Europe, several research groups/ other industrial stakeholders are already dealing with MIC. Unfortunately, the discussions are fragmented and the exchange of information is limited. A true transdisciplinary approach is hardly ever experienced, although this would be logical for this material/biology related challenge. USA, Canada and Australia have strong networks, and develop methods, prevention measures and standards, which Europe is forced to use, since nothing similar exists for a network and combined knowledge to design them according to european standards. This makes Europe extremely dependent and, in some cases, the potential measures or standards cannot been used because the suggested solutions are prohibited by European laws (e.g. use of biocides). Therefore, it is important to initiate a new European MIC-network. Europe needs to combine the efforts as experts in different fields and develop prevention measures according to the European rules, in close cooperation with industry and plant operators and owners of critical infrastructure. This COST Action will provide the necessary interaction and communication, knowledge sharing, training of personnel and of researchers of different disciplines. This will bring Europe to a leading role in this process, bringing ideas on an equal level with other nations, considering the values which are important for Europe and attitudes (e.g.environmental protection) and representing greater protection for people, property and the environment. The main aim and objective of the Action is to , in the context of MIC-research/control, encourage a fluent/synergistic collaboration/communication, closing the gap between materials scientists, engineers, microbiologists, chemists and integrity managers to encourage sufficient interaction between academia and industry. This Action will create a common MIC-Network, including the important stakeholders. T2 - EuroCorr CY - Online meeting DA - 19.09.2021 KW - COST Action KW - MIC KW - Interdisciplinary KW - Stakeholder KW - Academia PY - 2021 AN - OPUS4-53382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Cost action EURO MIC (CA20130) N2 - Vorstellung des vor kurzen angelaufenen EU-Projekts: COST ACTION EURO MIC ( CA20130). Die BAM hat hierbei die Rolle des Chairs sowie Grant-Holding Institute. COST fördert internationale Netzwerk Aktivitäten. Durch COST Action können neue Kooperationen (Industrie, Akademie oder Politk) entstehen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Netzwerk KW - COST KW - Mikrobiell beeinflusste Korrosion KW - MIC PY - 2021 AN - OPUS4-54023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosive CO2-stream components, challenging for materials to be used in CC(U)S applications N2 - This contribution provides current findings regarding materials susceptibility for CCUS applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2 stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide the following recommendations for certain parts. Commercially available carbon steels are suitable for compression and pipelines as long as moisture content and impurities are limited (water 50 to 100 ppmv, SO2 and NO2 ca. 100 ppmv). Corrosion rates increase with increasing water content (0.2 – 20 mm/a). Condensation of acids and therefore droplet formation is always possible, even at low water contents. A low SO2 content within the CO2-stream might be more important than a low water content. Cr13-steels showed a general susceptibility to shallow pitting and pitting. So, they seem to be not suitable for CCUS applications. Low alloyed steels showed better corrosion behavior (predictable uniform corrosion). For direct contact with saline aquifer fluids only high alloyed steels shall be used. T2 - WCO Webinar on the occasion of Corrosion Awareness Day - Corrosion and Low-Carbon Energies CY - Frankfurt, Germany DA - 24.04.2020 KW - CO2-corrosion KW - CCUS KW - Pipeline KW - Carbon Capture PY - 2020 AN - OPUS4-50699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Corrosion study of carbon steel in Indonesian geothermal brine N2 - Results of corrosion studies performed on carbon steel in saline brine are presented and discussed. T2 - PhD-Seminar at Institut Teknologi Sepuluh Nopember (ITS) CY - Surabaya, Indonesia DA - 09.11.2018 KW - Corrosion KW - Electrochemistry PY - 2018 AN - OPUS4-46743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion stability of piping steels in a circulating supercritical impure CO2 environment N2 - In supercritical impure CO2 (worst case scenario) highly alloyed Steels tend to pitting corrosion; iron and carbon steel tend to General corrosion, however, with low corrosion rates (< 0.1 mm/a) T2 - Kolloquium Uni Potsdam CY - Potsdam, Germany DA - 18.3.2016 KW - CCS KW - CO2 KW - Corrosion PY - 2016 AN - OPUS4-36990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Resistance of the Super-Austenitic Stainless Steel UNS S31266 for Geothermal Applications N2 - Super-austenitic stainless steels cover grades with high chromium (20 to 27 %), high nickel (18 to 31 %) and high molybdenum (4 to 6 %) contents. Within this family, the 6%Mo high nitrogen grade S31266 was developed to combine the beneficial influence of chromium, tungsten, molybdenum and nitrogen on its mechanical and corrosion properties. Due to 22 % nickel, 24 % chromium and 0.4 % nitrogen additions, this alloy exhibits a very stable microstructure, being less prone to intermetallic phase precipitation than the other highly alloyed super-austenitic stainless steels. This paper deals with the corrosion resistance of S31266 in artificial geothermal water with moderate salinity and low pH. Long-term static exposures and electrochemical tests were conducted at various temperatures to evaluate the pitting, crevice and stress corrosion cracking resistance of this material. The results show that S31266 is resistant up to 220 °C. As a consequence, it can be a good candidate material for geothermal applications involving a highly corrosive environment, especially salinity and low pH. T2 - NACE International Corrosion Conference 2107 CY - New Orleans LA, USA DA - 26.03.2017 KW - Geothermal energy KW - Crevice corrosion KW - S31266 KW - Super-austenitic stainless steel PY - 2017 AN - OPUS4-39832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Corrosion resistance of ferritic stainless steels studied with various methods on different time scales N2 - The corrosion resistance of stainless-steels grades is of high importance for the technical safety in different environmental conditions. Processing and surface finish influences the corrosion resistance of ferritic stainless steels, which may be considered for some application in marine environment. Three ferritic stainless steel alloys (X2CrNi12, X2CrTiNb18 and X2CrMoTi18-2) were exposed in four different surface finishes (rolled, dry grinding, glass beaded and electro polished) for five years in marine environment to obtain reliable information about the corrosion resistance. All samples were assessed after 22 and 60 months according to DIN EN ISO 10289 in validation degrees from 1 to 10. Complementary investigation using accelerated chamber test (salt spray test followed by four weeks storage at 30 °C / 80 % relative humidity) and short-term electrochemical methods (electrochemical potentiodynamic reactivation, pitting potentials and the KorroPad method) were conducted to compare their results. The presentation gives an overview on all methods and the generated results, which show benefits and restrictions of long-term, accelerated and short-term corrosion tests. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - Corrosion KW - Stainless steel KW - Corrosion resistance KW - EPR KW - Corrosion testing KW - Pitting corrosion KW - Atmospheric corrosion KW - Surface treatment PY - 2018 AN - OPUS4-45940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in two different electrolyte systems (NaCl and H2SO4 c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. To analyze the semiconducting properties of the passive film Mott-Schottky analysis was conducted. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX, ICP-MS and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - ISE Annual 72nd meeting CY - Online meeting DA - 29.08.2021 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in three different electrolyte systems (NaCl, H2SO4 and NaClO4; c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of Chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wetzel, Annica T1 - Corrosion Properties and Protective Oxide Film Characteristics of CrMnFeCoNi High Entropy Alloy and CrCoNi Medium Entropy Alloy N2 - High and medium entropy alloys gained increasing academic and industrial interest as novel materials for engineering applications. This project is aiming to clarify and compare the general and local corrosion properties of high entropy alloy CrMnFeCoNi and medium entropy alloy CrCoNi in different aqueous environments. The focus lies on the local corrosion processes that result either from microstructural imperfections (inclusions, defects at grain boundaries etc.) in the base material or processing related changes in the microstructure and/or local composition. The corrosion behavior of the alloys was monitored via potentiodynamic polarization experiments and the local corrosion characteristics were further investigated by means of scanning electrochemical microscopy (SECM). Their passivation behavior was analyzed in three different electrolyte systems (NaCl, H2SO4 and NaClO4; c = 0.1M). The characterization of the surface morphology and composition of the passive film was performed by means of atomic force microscopy (AFM), scanning electron microscopy coupled with energy dispersive X-Ray spectroscopy (SEM/EDX) and X-Ray photoelectron spectroscopy (XPS), respectively. Considering long term corrosion effects, electrochemical work was supported with immersion tests and the analysis of corrosion products by SEM/EDX and XPS depth-profiling. Our results indicate that the medium entropy alloy CrCoNi has a significantly higher corrosion resistance due to the higher concentration of Chromium in comparison to the high entropy alloy CrMnFeCoNi. The presentation will summarize our results on the mechanistical aspects of the observed high corrosion resistance. T2 - EuroMat 2021 CY - Online meeting DA - 12.09.21 KW - High Entropy Alloys KW - Aqueous Corrosion KW - Medium Entropy Alloys KW - Atomic Forc Microscopy KW - Scanning Kelvin Probe Force Microscopy KW - Potentiodynamic Polarization KW - Electrochemical Impedance Spectroscopy KW - ICP-MS PY - 2021 AN - OPUS4-53790 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Corrosion Problems with 1.4521 steel pipes in drinking water N2 - In several cases crevice corrosion with 1.4521 stainless steel pipes was observed. The presentation shows the investigations that lead to the solution of the failure cases T2 - Eurocorr 2020 CY - Online meeting DA - 07.09.2020 KW - Crevice corrosion KW - Drinking water KW - Stainless steel KW - Failure analysis PY - 2020 AN - OPUS4-51235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nützmann, Kathrin T1 - Corrosion mechanisms of Fe-Cr modell alloys in gas atmospheres containing SO2 N2 - In Kraftwerkstechnologien verwendete ferritische Fe-Cr-Stähle sind verschiedensten Temperaturen, Prozessdrücken und aggressiven, zum Teil schwefelhaltigen Verbrennungsgasen ausgesetzt, die zu Korrosion führen. Noch ungeklärt ist die Rolle der entstehenden Sulfide in der schützenden Oxidschicht und deren Auswirkung auf die Lebensdauer der Bauteile. Unsere Arbeit zeigt Korrosionsmechanismen ausgewählter Fe-Cr-Modelllegierungen unter Ar-SO2 Atmosphäre für verschiedene Zeitskalen. Der Focus dabei liegt auf Kurzzeitexperimenten (12h ≤ t ≤ 250h), um die initialen Stadien der Schwefelkorrosion zu untersuchen. T2 - Sektionstreffen der DMG Deutsche Mineralogische Gesellschaft CY - Bad Windsheim, Germany DA - 24.02.2016 KW - Fe-Cr Modell Alloys KW - Fe-Cr Modelllegierungen KW - Diffusion KW - Korrosion KW - Diffusion KW - Corrosion PY - 2016 AN - OPUS4-35388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - In the presentation different zinc coatings are presented and investigated. Their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. The corrosion relevant values allow the differentiation of various zinc coating systems and can describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research. T2 - 7th Kurt-Schwabe-Symposium CY - Mittweida, Germany DA - 04.09.2016 KW - zinc coatings KW - gel-type electrolytes KW - corrosion investigations PY - 2016 AN - OPUS4-37409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Corrosion investigations on zinc coatings by using gel-type electrolytes N2 - A new approach to the assessment of the corrosion behaviour of zinc coatings under atmospheric conditions can be achieved using gel-type electrolytes as an alternative to standard aqueous test electrolytes. Gel-type electrolytes allow minimally invasive corrosion investigations on zinc coatings. They also provide the possibility to carry out corrosion investigations onsite. By using gel-type electrolytes corrosion-relevant characteristic values such as corrosion currents and polarization resistanc-es can be determined. These allow to describe the formation and the stability of the formed corrosion product layers under various climatic conditions. With this knowledge, a prediction of the zinc coating life cycle is possible. In this contribution, the value of gel-type electrolytes for corrosion research on zinc coatings is presented. T2 - Intergalva 2018 CY - Berlin, Germany DA - 17.06.2018 KW - Deckschichtbildung KW - Layer formation KW - Gelartige Elektrolyte KW - Gel-type electrolytes KW - Korrosionsprüfung KW - Corrosion testing KW - Zinkdeckschichten KW - Zinc coatings PY - 2018 AN - OPUS4-45244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - Corrosion induced alloy sulfidation in a high-entropy alloy (HEA) N2 - To apply high-entropy alloys (HEA) of the CrMnFeCoNi family in challenging atmospheres, their degradation behavior under harsh environments needs to be investigated. Oxidation studies to HEAs have not been extensively investigated and most of them are concentrated on environments like synthetic air, laboratory air, CO/CO2, O2 and H2O atmospheres. Main corrosion products which were identified after aging times of up to 100 h are Mn2O3 (≤800°C) and Mn3O4 (≥800°C). Another corrosive medium in high temperature applications is SO2, which preferentially forms sulfides on commercial steels for example. These can be occurred both in the oxide layer and at the oxide/metal interface. For instance, on Fe-Cr based alloys sulfides (Cr5S6) were detected along grain boundaries and their number increases with exposure time and Cr-content in the alloy. These sulfides show an increased hardness, compared to the bulk alloy, and cause an embrittlement of the grain boundaries. This is a serious material degradation phenomenon, now addressed for the case of HEAs. In the present study metal sulfides were identified after corrosion of the HEA CrMnFeCoNi alloy in an Ar-0.5vol.%SO2 atmosphere at 800°C for 24 h, 48 h, 96 h and 192 h exposure time. After all three duration times, a thin non-protective Cr2O3 layer has formed at the oxide/alloy interface. At the gas side a thick Mn3O4 layer with local voids containing sulfur could be detected by SEM-EDS analysis. Furthermore, S precipitates could be detected in the bulk material near the surface. These sulfides were characterized in detail by scanning and transmission electron microscopy. Based on these results, a model for grain boundary sulfidation of high-entropy alloy CrMnFeCoNi is discussed. T2 - EUROMAT 2021 EUROPEAN CONGRESS AND EXHIBITION ON ADVANCED MATERIALS AND PROCESSES CY - Online meeting DA - 13.09.2021 KW - High-entropy alloys KW - High-temperature corrosion KW - Sulfidation KW - Chromium oxide KW - Manganese oxide PY - 2021 AN - OPUS4-53455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Corrosion in the Co-Cr-Fe-Ni high entropy alloy family N2 - While a lage amount of research on high entropy alloys is oriented towards mechanical properties and the microstructural improvement it is also necessary to keep an eye on the environment that potential application materials will be submitted to. The Co-Cr-Fe-Ni based high entropy family has shown great potential over the years of high entropy research and some candidate alloys are chosen for an insight into their corrosion behaviour. Several atmospheres are studied, i.e. O2, H2O, SO2 and a mix thereof in argon as well as synthetic air. Just as for classic alloys, the chromium is the most important element in terms of protection agains further corrosion. The addition of manganese, as in case of the “Cantor alloy” CrMnFeCoNi, overpasses Cr when it comes to oxygen affinity and thus counteracts the layer formation of Cr2O3. Even without Mn, a temperature chosen too high will also affect the formation of the chromium oxide layer and spall it off, annulling its protective potential. We can also observe how trace elements influence the layer formation. These effects and their mechanisms will be discussed for the alloys CrFeNi, CoCrNi, CrMnFeCoNi and variations of Al10Co25Cr8Fe15Ni36Ti6 using a combination of electron microscopy, thermodynamic calculations and x-ray diffraction. T2 - MRS-T International Conference CY - Hsinchu, Taiwan DA - 17.11.2023 KW - Corrosion KW - Scanning electron microscopy KW - Mixed gas atmosphere PY - 2023 AN - OPUS4-58980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Effects on Materials Considered for CC(U)S Applications N2 - Commercially available carbon steels are suitable for compression and pipelines as long as moisture content and impurities are limited. (water 50 to 100 ppmv, SO2 and NO2 ca. 100 ppmv) Corrosion rates increase with increasing water content. (0.2 – 20 mm/a) Condensation of acids and therefore droplet formation is always possible, even at low water contents. A low SO2 content within the CO2-stream might be more important than a low water content. Cr13-steels showed a general susceptibility to shallow pitting and pitting. So, they seem to be not suitable for CCUS applications. Low alloyed steels showed better corrosion behavior (predictable uniform corrosion). For direct contact with saline aquifer fluids only high alloyed steels shall be used. T2 - EFC Webinar CY - Online Meeting (Chongqing, China) DA - 18.05.2022 KW - Corrosion KW - CO2 quality KW - CO2 KW - CCS KW - CCU KW - Pipeline PY - 2022 AN - OPUS4-54854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Wilhelm T1 - Corrosion behaviour of stainless steel in contact with ECA-generated disinfectant fluids N2 - The generation of active disinfectants by electrochemical processes gains market share due to the lack of need for transportation and storage of dangerous goods as well as the ease of operation. Usually the process involves the use of specific electrodes for electrolysis of water to produce active chlorine species, sometimes supported by addition of chlorides to the process water. The resulting ECA (ElectroChemically Activated) solutions can cause corrosion due to the content of free active chlorine (FAC) or due to the chloride content of the process solution. These fluids are widely used because they show a good chemical and microbiological stability, are well suited for the standard cleaning procedures and allow to reduce germ concentrations to meet hygienic standards. The influence of the respective agents to alloy 1.4301 is investigated by storage experiments and by electrochemical investigations. The results show, that the influence of chlorides is higher for short-term experiments. ECA-Fluids with low chloride concentrations are preferable. The goal of the investigations is to creat evaluation guidelines for the application parameters to provide a sufficient cleansing effect without causing corrosion of the surfaces. T2 - Kormat 2016 CY - Zagreb, Croatia DA - 20.04.2016 KW - Disinfection pitting corrosion stainless steel PY - 2016 AN - OPUS4-35806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion behavior of duplex stainless steel S31803 in artificial geothermal waters N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. This contribution deals with the evaluation of the corrosion behavior of duplex steel S31803 (318LN, X2CrNiMoN22-5-3, 1.4462) conducted by electrochemical measurements and exposure tests in artificial geothermal waters simulating the conditions in different locations with geothermal potential in Germany. The duplex steel S31803 shows limited suitability for applications in artificial geothermal waters due to its susceptibility to pitting and crevice corrosion. For low saline geothermal waters it can be considered suitable at moderate temperatures. Slight crevice corrosion susceptibility needs to be considered. Results are being incorporated into a materials catalogue for geothermal applications which shall provide basic information for designers and users of geothermal facilities. T2 - NACE International Annual Corrosion Conference CY - Vancouver, BC, Canada DA - 06.03.2016 KW - S31803 KW - Crevice corrosion KW - Duplex steel KW - Geothermal energy PY - 2016 AN - OPUS4-36987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosion Aspects for Materials to be Used in CC(U)S Applications N2 - This contribution provides current findings regarding materials susceptibility for carbon capture, utilization and storage (CCUS) applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2-stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide material recommendations for certain parts. T2 - 1st International Conference on Corrosion Protection and Application CY - Chongqing, China DA - 09.09.2019 KW - Carbon KW - Capture KW - Storage KW - Utilization KW - CCS KW - CCU KW - CO2 KW - Corrosion PY - 2019 AN - OPUS4-49302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yesilcicek, Yasemin T1 - Corrosion and mechanical properties of multi principal element alloys designed by using diffusion couples N2 - The efficient exploration of novel alloy chemistries is crucial for advancing the development of new materials. Diffusion-controlled synthesis of gradient alloys is an intelligent approach for creating phase diagrams and to effectively identify potential material combinations with tailored properties. This project focusses on the design of quaternary multi-principle-element alloys (MPEAs) using diffusion couples. Our diffusion system contains an equimolar ternary alloy (FeNiCr) and additional single diffusing elements e.g. Mn and Mo. We determined the optimal temperature ranges for the diffusion thermal treatment by means of ThermoCalc simulations with the aim to form single-phase MPEAs. Microstructure and chemical characterization of the diffusion couples were performed by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). For most alloy couples, the diffusion zone contained a single-phase alloy matrix with diffusion-induced compositional gradient as well as precipitation phases. This heterogeneity makes the diffusion couples interesting materials to investigate local mechanical and corrosion properties. Thus, local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). Nanoindentation was used for the analysis of local mechanical properties. Based on the results of the local corrosion analysis, we have selected single-phase alloy chemistries along the diffusion zone and reproducibly synthesized these alloys in bulk for detailed corrosion studies by means of potentiodynamic polarization and SECM. The presentation will briefly summarize our methodology and motivation for using diffusion couples as an efficient tool for exploring phase diagrams of MPEAs in the search for new alloy chemistries and the results of our correlative study on the mechanical and corrosion properties of these materials. T2 - 244th ECS Meeting CY - Gothenburg, Sweden DA - 08.10.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion PY - 2023 AN - OPUS4-59407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative physic-chemical analysis of advanced materials and BAM’s green and zero-related advanced materials activities – Benefits and challenges by examples N2 - Following points are presented: - Nanomaterials BAM, as research materials & CRMs, incl pre-standardization, automated analysis & automated synthesis - 2D-materials BAM HEurope ACCORDs approach Green Deal inspired correlative imaging based characterisation for safety profiling of 2D materials - Sample preparation @BAM , inclusion to standards - Thin Films @BAM as Reference Material Candidates, i) mesoporous, ii) HEA - Substitutional,Transition Me oxides as electrocatalysts a project @BAM - Sustainable mechanochemical reaction engineering projects @BAM. T2 - VAMAS Workshop Advanced Materials Challenges and Standardization Needs for a Greener World CY - Rio de Janeiro, Brazil DA - 25.09.2024 KW - Nanomaterials KW - Advanced materials KW - 2D materials KW - Sample preparation KW - Thin films KW - Reference materials KW - Safety KW - Automation PY - 2024 AN - OPUS4-61404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative Morphological-Chemical Imaging of Nanostructured Materials N2 - Newly developed methodical approaches with an emphasis on correlative imaging analysis of morphology and chemistry of nanomaterials will be presented. Correlative imaging by high-resolution SEM with STEM-in-SEM as well as with EDS, and further with AFM, or with the new technique TKD (Transmission Kikuchi Diffraction) will be explained on various examples of nanostructures, both as starting materials and as embedded/functionalized nanoparticles in products. The unique analytical benefits of the Auger electron probe as a veritable nano-tool for the local surface chemistry will be highlighted. Examples of hybrid analysis of the bulk of nanomaterials by X-ray Spectroscopy and the highest surface-sensitive methods XPS and ToF-SIMS as advanced surface characterization methods available in the Competence Centre nano@BAM will be showed. Particularly for the spatially resolved analysis of the chemistry of nanostructures, such in-depth and lateral gradients of chemistry within mesoporous thin layers, or the completeness of the shells of core-shell nanoparticles, the latter methods are inherent. Other dedicated developments like approaches for the quantitative determination of the porosity of thin mesoporous layers by electron probe microanalysis (EPMA) with SEM or the quantitative determination of the roughness of particle surface by high-resolution imaging with electron microscopy will be also presented. T2 - Conference on Applied Surface and Solid Material Analysis AOFKA 2023 CY - Zurich, Switzerland DA - 11.09.2023 KW - Correlative imaging KW - Electron microscopy KW - X-ray spectroscopy KW - Nanostructures PY - 2023 UR - https://aofka23.scg.ch/ AN - OPUS4-58338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Correlative imaging analysis of non-spherical nanoparticles N2 - It sounds like being a simple analytical task, it is definitely not. The way toward accurate measurement of the size distribution of nanoparticles (NPs) with complex shape, having a broad size polydispersity, with inhomogeneous chemistry, and with a high degree of agglomeration/aggregation is very challenging for all available analytical methods. Particularly for the NPs with complex shape, the access to the smallest dimension (as e.g. required for regulatory purposes) can be enabled only by using imaging techniques with spatial resolution at the nanoscale. Moreover, the full 3D-chacterisation of the NP shape can be provided either by advanced characterization techniques like 3D-TEM tomography or by correlative analysis, i. e. synergetic/complementary measurement of the same field-of-view of the sample with different probes. Examples of the latter type of analysis are: i) electron microscopy for the lateral dimensions and AFM for the height of the NPs, ii) SEM with STEM-in-SEM (also called T-SEM), iii) Electron Microscopy with TKD (Transmission Kikuchi Diffraction) for determination of the geometrical orientation of crystalline NPs, iv) Raman and SEM for e.g. thickness of graphen flakes, or v) Electron Microscopy for descriptive NP shape and SAXS for the NP concentration, the latter as a NP property able to be measured with higher and higher accuracy. For all these types of measurement, reference NPs are necessary for the validation of the measured size. Particularly non-spherical reference NPs are still missing. Examples of such new reference NPs as characterized by the correlative analyses enumerated above will be presented in detail in the contribution. T2 - 2021 Fall Meeting of the European Materials Research Society (E-MRS) CY - Online meeting DA - 20.9.2021 KW - Nanoparticles KW - Transmission Kikuchi Diffraction (TKD) KW - Correlative imaging KW - Electron microscopy KW - AFM KW - TiO2 KW - VAMAS PY - 2021 UR - https://www.european-mrs.com/meetings/2021-fall-meeting AN - OPUS4-53367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmid, Thomas A1 - Hodoroaba, Vasile-Dan T1 - Correlative Analysis by Raman and other Micro & Nanospectroscopic Imaging Techniques N2 - In the present talk the basics of the Raman spectroscopy and particularly of Raman microscopy are explained. Advantages and disadvantages of the method are highlighted through selected case studies. In the second part of the lecture examples of correlative imaging with electron, X-ray, ion and optical microscopies from micro- to the nanoscale are highlighted. T2 - Charisma School on Raman Harmonisation CY - Turin, Italy DA - 19.10.2022 KW - Raman KW - Correlative Imaging KW - Microscopy KW - Hyperspectral imaging PY - 2022 UR - https://amdgroup.inrim.it/events/vamas-sc-meeting-47/program-sc47 AN - OPUS4-56094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. T1 - Correlation of the precipitate size evolution and the creep rate of the aluminum alloy EN AW 2618A at 190 °C N2 - Ther results of research on correlation of precipitate size Evolution and the creep rate of the Aluminium alloy EN AW 2618A at 190 °C was presented. T2 - ICAA16 CY - Montreal, Canada DA - 17.06.2018 KW - Alloy 2618A KW - Creep KW - Aluminium KW - Coarsening PY - 2018 AN - OPUS4-45283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Correlation of process, design and welding residual stresses in WAAM of high-strength steel components N2 - High-strength fine-grained structural steels have great potential for modern weight optimized steel construc-tions. Efficient manufacturing and further weight savings are achievable due to Wire Arc Additive Manu-facturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, the application is still severely limited due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation. Residual stresses may be critical regarding the special microstructure of high-strength steels in context with the risk of cold cracking and component performance in service. Therefore, process- and material-related influences, as well as the design effects on residual stress formation and cold cracking, are being investi-gated in a research project (IGF 21162 BG) focusing a high-strength WAAM welding consumable with yield strength of over 800 MPa. Objectives are the establish-ment of special WAAM cold cracking tests and pro-cessing recommendations allowing economical, suita-ble, and crack-safe WAAM of high-strength steels. First studies on process-related influences showed transfor-mation residual stresses arising during cooling, which significantly influence stress evolution of the compo-nent during layer-wise build-up. This has not yet been investigated for WAAM of high-strength steels. Focus of this study is on the systematic investigation of interactions of the WAAM welding process and design with cooling time, hardness, and residual stresses. Defined open hollow cuboids were welded and investi-gated under systematic variation (design of experi-ments, DoE) of the scale/dimensions (cf. Fig. 1a) and heat control (interlayer temperature Ti: 100–300 °C), heat input E: 200–650 kJ/m. The welding parameters were kept constant as possible to avoid any influence by the arc and the material transfer mode. The heat input adjusted primarily via the welding speed. The resulting different weald bead widths were considered by different build-up strategies (weld beads per layer) to ensure defined wall thicknesses. The hardness was determined on cross-sections taken from the manufac-tured hollow cuboids (Fig. 1c) and the analysis of the residual stress state was carried out by means of X-ray diffraction (XRD) at defined positions on the lateral wall (Fig. 1b). The hardness is higher at the top compared to the lower weld beads, as shown in Fig. 1c exemplarily for central test parameters of the DoE = 425 kJ/mm, Ti = 200 °C). This may be attributed to the specific heat control of the top weld beads, i.e., quenching effects, which are not tempered by weld beads above as is the case for lower weld beads implying a higher hardness. It was observed that the hardness level decreases with increasing energy per unit length, while the in-terpass temperature has a rather low influence on the hardness Residual stress analysis was performed on the lat-eral wall in the welding direction, cf. Fig. 1b, to deter-mine the influence of heat control and design. In the top area of the wall, maximum longitudinal residual stress-es of up to over 500 MPa exhibit, which corresponds to approx. 65% of the nominal yield strength of the mate-rial. The statistic evaluation of stress levels in welding direction of all test specimens show that adaption of heat input may reduce welding stresses up to 50%. In-terpass temperature has less pronounced effect on cool-ing times, microstructure, and on the residual level within parameter matrix. Overall, the results show a significant influence of heat input and component di-mensions on the residual stresses and minor effect of the interpass temperature. Hence, the properties of the specimens may be effectively adjusted via heat input. The working temperatures should be considered for global shrinkage behavior or restraints. Such investiga-tions of residual stress are necessary to further deter-mine local and global welding stresses regarding the consequences on the component safety during manu-facturing and service. T2 - 6th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 25.10.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Hartrott, P. T1 - Correlation of cyclic yield stress and precipitate N2 - The influence of cyclic yield stress on precipitate coarsening in alloy 2618A is discussed. T2 - LCF8 Eighth International Conference on Low Cycle Fatigue CY - Dresden, Germany DA - 27.06.2017 KW - Coarsening KW - Cyclic yield stress KW - S-phase PY - 2017 AN - OPUS4-41141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yesilcicek, Yasemin T1 - Correlation of corrosion and mechanical properties of Fe-Ni-Cr-Mn alloy synthesized by diffusion multiples N2 - The efficient exploration of novel alloy compositions is crucial for advancing the development of new materials. One widely utilized approach for creating phase diagrams is the use of diffusion-controlled synthesis for gradient alloys. This method is also an effective means for rapidly identifying potential material combinations. The present study focusses on the exploration of quaternary multi-principle-element alloys (MPEAs) using diffusion multiples. We established a diffusion system by combining an equimolar ternary alloy (FeNiCr) with single diffusing elements Mn and Mo. Using ThermoCalc simulations, we determined suitable temperature ranges where we can expect the formation of single-phase alloys. Depending on the diffusion constants of the selected metals, diffusion times were adjusted to obtain diffusion zones with a depth of greater than 50 μm. Microstructural and compositional information was gathered via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) and correlated to local mechanical properties evaluated by means of nanoindentation. Local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). Our results indicate that the ThermoCalc simulations have a good predictive power for crystallographic phases. However, especially with the Mn-FeNiCr system, formation of Cr-rich secondary phases were observed, which led to Cr-depletion and thus to localized corrosion processes in the matrix at the vicinity of the secondary phases. Based on the results of the local electrochemical tests, we have selected single-phase compositions along the diffusion zone and synthesized these alloys in bulk for corrosion studies by means of potentiodynamic polarization and SECM. The presentation will summarize our methodology using diffusion couples as an efficient tool for exploring compositional spaces of MPEAs in the search for novel single-phase alloys and the results of our correlative study on the mechanical and corrosion properties of these materials. T2 - EUROCORR2023 CY - Brussels, Belgium DA - 27.08.2023 KW - Chemically Complex Materials KW - CCMat KW - Corrosion PY - 2023 AN - OPUS4-59408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. T1 - Correlation between quasistatic und fatigue properties of additively manufactured AlSi10Mg using Laser Powder Bed Fusion N2 - In order to find a resource efficient approach for the fatigue lifetime prediction of laser powder bed fusion (L-PBF) processed AlSi10Mg material, results of tensile and fatigue tests were compared. The specimens were manufactured with three different L-PBF machines and studied in different heat treatment conditions (as-built, annealed, T6 heat treated). The investigations showed that the high attainable tensile strength properties after the manufacturing process are not beneficial in the high cycle fatigue (HCF) regime. In contrast, the applied heat treatments, which lead typically to a decrease of ultimate tensile strength, improved dramatically the fatigue behavior. Additionally, a clear correlation between the elongation at fracture and HCF resistance has been found for individual heat treatment conditions. This empiric relationship provides an estimation of the fatigue resistance in the presence of material defects and can be implemented in part and process approvals. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Additive Manufacturing KW - Laser powder bed fusion KW - AlSi10Mg KW - Tensile properties KW - Fatigue properties PY - 2021 AN - OPUS4-53792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Correlating HR-TEM and XPS to elucidate the core-shell structure of ultrabright CdSE/CdS semiconductor quantum dots N2 - Controlling the thickness and tightness of surface passivation shells is crucial for many applications of core-shell nanoparticles (NP). Usually, to determine shell thickness, core and core/shell particle are measured individually requiring the availability of both nanoobjects. This is often not fulfilled for functional nanomaterials such as many photoluminescent semiconductor quantum dots (QD) used for bioimaging, solid state lighting, and display technologies as the core does not show the application-relevant functionality like a high photoluminescence (PL) quantum yield. This calls for a whole nanoobject approach. Moreover, the thickness of the organic coating remains often unclear. By combining high-resolution transmission electron microscopy (HR-TEM) and X-ray photoelectron spectroscopy (XPS), a novel whole nanoobject approach is developed representatively for an ultrabright oleic acid-stabilized, thick shell CdSe/CdS QD with a PL quantum yield close to unity. The size of this spectroscopically assessed QD, is in the range of the information depth of usual laboratory XPS. Information on particle size and monodispersity were validated with dynamic light scattering (DLS) and small angle X-ray scattering (SAXS) and compared to data derived from optical measurements. The results of the different methods match very well within the different measurement uncertainties. Additionally, results obtained with energy-resolved XPS using excitation energies between 200 eV and 800 eV are discussed with respect to a potential core/shell intermixing. Moreover, the future application potential of this approach correlating different sizing and structural methods is discussed considering the method-inherent uncertainties and other core/multi-shell nanostructures. T2 - E-MRS Fall Meeting CY - Online meeting DA - 20.09.2021 KW - Core-shell nanoparticles KW - Quantum dots KW - High-resolution transmission electron microscopy KW - X-ray Photoelectron Spectroscopy PY - 2021 AN - OPUS4-53365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - Core-shell systems - different cases N2 - Coating, stabilization layers, functionalization of particles or simple contamination are common variants of a core-shell system. For smaller nanoparticles this is of major importance. A particle with 16 nm diameter and a usual surface layer of 2 nm will have the same volume for the core as for the shell. In this case the material of the particle doesn’t have a clear definition. It is a common case that a particle consists of four different layers: Core, shell, stabilization layer and contamination. The properties of the particles differ according to this structure. For example silver particles might have a different dissolution rate for pure particles and for particles which are grown on top of a core. Different solubility or defined other properties of materials is a common reason for producing core-shell systems. Gold cores are surrounded by silica to stabilize them or to get a defined distance between the cores. Silica might be surrounded by gold and the silica dissolved afterwards. This delivers hollow shells. Another important example for core-shell systems are quantum dots. A small core is surrounded by a different material for increasing the photoluminescence. Furthermore there a stabilization layer is needed. The smallest part of the final particles is the initial core. The photoluminescence is based on this core, but the shells contain much more material. Categorization should address this. Core-shell systems are not covered by most of the existing decision trees for grouping. They are either regarded as special case or a singular layer. This disqualifies core-shell systems for grouping within the common models. There might be a very easy way to avoid this problem and even to combine some of the different decision trees. Starting the decision tree with the solubility of the outer shell and subsequently addressing the inner layers will be a pragmatic approach to solve the problem. If there is no shell, the categorization can start with a tiered approach or with the proposed “stawman” chemical categorization. If a shell is covering the surface there is a need to check if the shell is stable. If it is stable, the particle can be categorized based on this shell. If it is soluble, the ions need to be addressed as in the classic case. Furthermore the shell might increase the uptake by the cells. If the ions and the uptake are not critical the categorization can continue with the next layer. With this not perfect but pragmatic approach, the surface layers can be addressed with very limited additional efforts. Most criteria are based on classically tabulated data. Including a rating system like the precautionary matrix approach might even address the fact that some parameters are not always Yes/No, e.g. solubility, ion toxicity and uptake. T2 - OECD Expert Meeting on Grouping and Read Across for the Hazard Assessment of Manufactured Nanomaterials CY - Brussels, Belgium DA - 13.04.2016 KW - OECD KW - Nanoparticles KW - Nanomaterials KW - Grouping KW - Nano PY - 2016 AN - OPUS4-35774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ogle, Kevin T1 - Copper alloy dealloying: Kinetics and mechansims by atomic emission spectroelectrochemistry N2 - The elemental dissolution of Cu-Zn alloys was investigated as a function of Zn content ranging from 0 to 45 wt%. Atomic emission spectroelectrochemistry (AESEC) was utilized to directly monitor Cu2+ and Zn2+ release, oxide growth, and the enrichment of Cu metal as function of time during potentiodynamic experiments. It was determined that Cu dissolution undergoes a simultaneous mechanism of Cu2O formation and Cu2+ release. The addition of Zn in Cu-Zn alloy does not measurably change the dissolution mechanism of Cu2+ and the rate of aqueous Cu2+ was only dependent on the potential. Zn dissolution was however blocked by the formation of a Cu(0) film which shifted the Zn dissolution in the anodic direction. T2 - Eurocorr 2018 CY - Krakaw, Poland DA - 10.09.2018 KW - Dealloying KW - Copper KW - Brass KW - Drinking water PY - 2018 AN - OPUS4-46165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Copolymer structure elucidation by multidimensional techniques with focus on UPLC x ESI-TOF-MS N2 - Structure elucidation of complex synthetic copolymers still represents a challenge. An one-dimensional separation technique cannot give the answer to the question: What are the molar mass distribution (MMD), the functionality distribution (FTD), the chemical composition distribution (CCD), the monomer sequence distribution (MSD), the topology differences within a single broad distributed polymer sample? Since the first LC/ ESI-MS experiment of the Nobel prize winner John B. Fenn in 1984, the coupling of liquid chromatographic to mass spectrometric techniques gained a continuous rapid development. Often the deficiencies of stand-alone methods can be bridged. LC, blind to structural information needs mass spectrometry as one of the most powerful detectors able to give detailed information on e.g. the repeat units, functionalization or copolymer composition of the chromatographic separated constituents. A separation prior to MS reduces radical the dispersity which is one of the reasons for failing of MS. Also problems with different ionization probabilities in complex mixtures can partly be overcame. Different LC separation techniques as size exclusion chromatography (SEC), liquid adsorption chromatography (LAC), liquid chromatography at critical conditions (LCCC) and gradient elution liquid chromatography (GELC) combined with Matrix assisted Laser Desorption Ionization (MALDI) respectively Electrospray Ionization (ESI) Time of Flight (TOF) mass spectrometry are able to give information which otherwise are completely inaccessible. In some cases CID tandem mass spectrometry is applied. Fragmentation of suitable precursor ions resulted in typical fragment ion patterns. This technique enables an additional information on e.g. sequences, structural defects and topology of complex polymer mixtures. Herein a new approach is demonstrated to provide evidence of different functionalities and short block sequences in statistical EO-PO copolymers. Furthermore silsesquioxane mixtures and Polyglycerols are investigated concerning occurring topology effects. T2 - 253rd ACS National Meeting CY - San Francisco, CA, USA DA - 02.04.2017 KW - Copolymer KW - Microstructure KW - Liquid chromatography KW - Mass spectrometry PY - 2017 AN - OPUS4-43372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Cooling and energy harvesting using magnetic materials N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. For thermomagnetic materials, we used a commercial magnetocaloric alloy with a transition temperature of 300 K. T2 - Summer School CY - Szczecin, Poland DA - 26.09.2019 KW - X-Ray Imaging KW - Energy harvesting KW - Magnetocaloric KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stockmann, Jörg M. T1 - Conventional Single-Sample vs. Multiple-Sample Hardness Testing: Tensile Testing Machine vs. Centrifuge N2 - The paper addresses the “Conventional Single-Sample vs. Multiple-Sample Hardness Testing: Hardness Testing Machine vs. Centrifuge” and the follow points are discussed in more detail: Principle of the centrifuge test, components of the centrifuge test, indenter geometries, microscopic measurement of Brinell and Vickers indents, and hardness testing: conventional vs. centrifuge. T2 - LUM, International Workshop Dispersion Analysis & Materials Testing 2016 CY - Berlin, Germany DA - 26.10.2016 KW - Hardness testing KW - Brinell KW - Vickers KW - Centrifuge technology PY - 2016 AN - OPUS4-37930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Controlling the transport phenomena of filler wire in laser beam welding by magnetohydrodynamics: a theoretical and experimental study N2 - The deep penetration laser beam welding (LBW) has developed to one of the most promising metal joining methods in the modern manufacturing industry. It has well-known advantages of good penetration capacity, low heat input, high reachable welding speed and low welding distortion in comparison to conventional arc welding techniques. However, there are still challenges in LBW making the realization of the advantages difficult, such as porosity or inhomogeneous element distribution when using filler material. The magnetohydrodynamics technique is a promising way to solve these issues by introducing a suitable electromagnetic field, and correspondingly Lorentz force, to control the Transport phenomena in the weld pool. The underlying physics in wire feed laser beam welding with electromagnetic stirring were investigated numerically and experimentally. A three-dimensional transient heat transfer and fluid flow model coupled with dynamic keyhole, magnetic induction and element transport was developed for the first time. The electromagnetic behaviour as well as the temperature and velocity profiles, solidification parameters, keyhole evolution and element transport are calculated. The model is well tested against the experimental results. The beneficial effects from electromagnetic stirring (element homogenization and grain refinement) are explained quantitatively using the numerical data and the results from high-speed imaging, OM, EDX and EBSD. T2 - Adolf Martens Fellowship Colloquium CY - Berlin, Germany DA - 12.12.2019 KW - Laser beam welding KW - MHD PY - 2019 AN - OPUS4-50079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over self assembly/mixing and thus over size, morphology and size distribution of the vesicles. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous production of soft nanoparticles. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - Invited talk Leibniz Institute of Polymer Research Dresden (IPF) CY - Dresden, Germany DA - 08.03.2018 KW - Vesicles KW - Janus dendrimers KW - Microfluidics PY - 2018 AN - OPUS4-44441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 6th Annual workshop on biomaterials and their interactions with biological and model membranes 2017 CY - Altafulla, Spain DA - 07.09.2017 KW - Janus dendrimers KW - Dendrimersomes KW - Microfluidic PY - 2017 AN - OPUS4-41903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of dendritic amphiphiles in micromixers N2 - The controlled synthesis of supramolecular aggregates formed by the self-assembly of dendritic amphiphiles is a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of several dendritic amphiphiles and the impact of the mixing parameters on the self-assembly process. T2 - 251st American Chemical Society National Meeting CY - San Diego, USA DA - 13.03.2016 KW - Dendritic amphiphiles KW - Self-assembly KW - Micromixer PY - 2016 AN - OPUS4-37371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled self-assembly of Janus dendrimers via microfluidics N2 - Vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) -5 as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of end groups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 11th Young Scientists' Workshop, Fraunhofer ICT-IMM CY - Mainz, Germany DA - 27.09.2017 KW - Vesicles KW - Dendrimersomes KW - Micromixer PY - 2017 AN - OPUS4-42479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertin, Annabelle T1 - Controlled Self-Assembly of Janus Dendrimers via Microfluidics N2 - Unilamellar vesicles self-assembled in water from natural and synthetic phospholipids (liposomes), amphiphilic block copolymers (polymersomes), and more recently amphiphilic Janus dendrimers (dendrimersomes) as hollow soft structures in the nano size regime have attracted increasing interest as they can mimic primitive and contemporary biological membranes, and can be configured into biomimetic nanocapsules with application in nanomedicine such as gene, proteins and drug carriers or theranostics. Compared to other amphiphilic structures, the molecular structure of Janus dendrimers can be precisely controlled: by using the vast range of tools from organic chemistry their size, architecture, density, generation as well as the number of endgroups of the individual dendrons can be modified as desired. Unfortunately, the controlled production of the supramolecular aggregates made thereof is still a challenging task. Conventional batch-based techniques such as the solvent injection method or the film hydration method typically go along with a lack of control over mixing and thus over size, morphology and size distribution. The micromixer technology is a promising method for the controlled preparation of supramolecular assemblies as it allows control of mixing at microscale level. In addition, such microfluidic systems benefit from a high mixing efficiency, a low mixing time as well as from a reproducible and continuous synthesis. Herein, we report on the microfluidic-controlled self-assembly of Janus dendrimers as dendrimersomes and the impact of the mixing parameters on the self-assembly process. T2 - 10th International Dendrimer Symposium CY - Weihai, China DA - 05.08.2017 KW - Micromixers KW - Janus dendrimers KW - Vesicles KW - Self-assembly PY - 2017 AN - OPUS4-41464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition (LSD-print) N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method enabling the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder. Not only very fine, submicron powders can be processed with low organics, but also the dense powder bed provides excellent support to the parts built. The LSD technology can be combined with binder jetting to develop the so-called “LSD-print” process. LSD-print combines the high-speed printing of binder jetting with the possibility of producing a variety of high-quality ceramics with properties comparable to traditional processing. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer onto a rotating platform, growing a powder bed following a spiral motion. The unique mechanical stability of the layers in LSD-print allows to grow a powder bed several centimeters thick without any lateral support. The continuous layer deposition allows to achieve a productivity more than 10X higher compared to the linear deposition, approaching a build volume of 1 liter/hour. T2 - 3rd Global Conference and Exhibition on Smart Additive Manufacturing, Design & Evaluation Smart MADE CY - Osaka, Japan DA - 10.04.2024 KW - Additive Manufacturing KW - Ceramic KW - Layerwise slurry deposition KW - LSD-print KW - Slurry KW - Binder jetting PY - 2024 AN - OPUS4-60055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition N2 - Powder bed technologies are among the most successful additive manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult due to the challenges associated with the deposition of homogeneous powder layers when using fine powders. In this context, layerwise slurry deposition (LSD) has been developed as a deposition method that enables the use of powder bed AM technologies for advanced ceramic materials. In layerwise slurry deposition, a ceramic slurry is deposited in layers using a doctor blade and dried to produce a highly compacted powder. Not only can very fine submicron powders with low organic content be processed, but the dense powder bed also provides excellent support for the manufactured parts. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer on a rotating platform on which a powder bed grows in a spiral motion. The unique mechanical stability of the layers in LSD printing makes it possible to build up a powder bed several centimeters thick without lateral support. Continuous layer deposition achieves more than 10 times the productivity of linear deposition, approaching a build volume of 1 liter per hour. T2 - International Conference on Additive Manufacturing Technology Frontiers CY - Xi’an, China DA - 11.04.2025 KW - Ceramic KW - advanced ceramics PY - 2025 AN - OPUS4-63963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens A1 - Sänger, Johanna A1 - Zocca, Andrea T1 - Continuous layer deposition for the Additive Manufacturing of ceramics by Layerwise Slurry Deposition N2 - Powder bed technologies are amongst the most successful Additive Manufacturing (AM) techniques. The application of these techniques to most ceramics has been difficult so far, because of the challenges related to the deposition of homogeneous powder layers when using fine powders. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method enabling the use of powder bed AM technologies also for advanced ceramic materials. The layerwise slurry deposition consists of the layer-by-layer deposition of a ceramic slurry by means of a doctor blade, in which the slurry is deposited and dried to achieve a highly packed powder. Not only very fine, submicron powders can be processed with low organics, but also the dense powder bed provides excellent support to the parts built. The latest development of this technology shows that it is possible to print ceramic parts in a continuous process by depositing a layer onto a rotating platform, growing a powder bed following a spiral motion. The unique mechanical stability of the layers in LSD-print allows to grow a powder bed several centimeters thick without any lateral support. The continuous layer deposition allows to achieve a productivity more than 10X higher compared to the linear deposition, approaching a build volume of 1 liter/hour. T2 - DKG Jahrestagung 2024 CY - Höhr-Grenzhausen, Germany DA - 09.09.2024 KW - Ceramic KW - Additive manufacturing PY - 2024 AN - OPUS4-61051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Contaminants of Emerging Concern from Materials and Products: Measurement and Evaluation N2 - Test chamber measurements are an important tool to improve indoor air quality and occupational safety. Test chamber measurements are possible for a wide range of materials, products and technologies. Determination of concerning contaminants is important to ensure good indoor air quality. The detection of concerning contaminants depends on the approriate sampling and analysis. T2 - Webinar BAM-University of Birmingham CY - Online meeting DA - 24.02.2021 KW - Emerging Contaminants KW - Emission Test Chamber KW - Thermal Extraction KW - Thermal Desorption PY - 2021 AN - OPUS4-52262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dümmel, Martin T1 - Consumer fireworks in europe - challenges for the future N2 - This presentation gives a brief overview on the current situation of fireworks safety and security on the EU market, outlines the current standardization request of the European Commission with new and more stringent requirements and gives a perspective to further challenges for fireworks in Europe. T2 - 18th International Symposium on Fireworks CY - Valetta, Malta DA - 24.04.2023 KW - Fireworks KW - Standardisation KW - Pyrotechnics PY - 2023 AN - OPUS4-57389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - 6th MoD-PMI 2023 Workshop CY - Aachen, Germany DA - 29.05.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Materials Science Colloquium CY - Uppsala, Sweden DA - 25.04.2024 KW - Ab initio simulations KW - Grain boundaries KW - Defect phase diagram KW - Laves phases KW - Workflow PY - 2024 AN - OPUS4-62731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Birmingham University, Seminar in physical chemistry CY - Birmingham, UK DA - 21.07.2023 KW - Atomistic models KW - Phase transitions KW - Defects PY - 2023 AN - OPUS4-58843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. Recent experimental studies show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams in combination with density functional theory provide a natural route to study these chemically driven defects. Our results show, however, that direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe-Nb solid solutions and to identify in a joint study with experiments conditions in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Fritz-Haber-Institut Seminar CY - Berlin, Germany DA - 23.03.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grimmer, Christoph T1 - Constant emitting reference material for material test procedures N2 - In industrialised countries more than 80% of the time is spent indoors. Products, such as building materials and furniture, emit volatile organic compounds (VOCs), which are therefore ubiquitous in indoor air. VOC in combination may, under certain environmental and occupational conditions, result in reported sensory irritation and health complaints. Emission concentrations can become further elevated in new or refurbished buildings where the rate of air exchange with fresh ambient air may be limited due to improved energy saving aspects. A healthy indoor environment can be achieved by controlling the sources and by eliminating or limiting the release of harmful substances into the air. One way is to use (building) materials proved to be low emitting. Meanwhile, a worldwide network of professional commercial and non-commercial laboratories performing emission tests for the evaluation of products for interior use has been established. Therefore, comparability of test results must be ensured. A laboratory’s proficiency can be proven by internal and external validation measures that both include the application of suitable emission reference materials (ERM). For the emission test chamber procedure according to EN 16516, no artificial ERM is commercially available. The EU-funded EMPIR project MetrIAQ aims to fill this gap by developing new and improved ERMs. The goal is to obtain a material with a reproducible and temporally constant compound release (less than 10% variability over 14 days). Different approaches, such as the impregnation of porous materials, are being tested. The generation as well as results of the most promising materials will be presented. T2 - Airmon 2022 CY - Bristol, UK DA - 07.11.2022 KW - Emission reference materials KW - Emission test chamber procedure KW - Quality assurance KW - Reference material PY - 2022 AN - OPUS4-56575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Considerations on energy deposition with the BAM-Fallhammer N2 - The aim of this study is to quantify how much a real Fallhammer deviates from the idealised functioning, and what the differences between different Fallhammers in different laboratories are. Such a comparison has never been done and data have not been collected in a consistent way. Further it is the aim to develop guidance on the mechanical properties of the Fallhammer, which can be used for internal quality control, validation of the correct functioning of the Fallhammer, and preparation of Round-Robin tests. An established and verified mechanical status of a Fallhammer would greatly improve the quality and comparability of results and Round-Robin tests on the impact sensitivity of explosives. T2 - et users group meeting CY - Park City, Utah, USA DA - 11.10.2016 KW - Impact sensitivity KW - Explosives KW - BAM-Fallhammer PY - 2016 AN - OPUS4-37804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Consideration of manufacturing-related stresses and cold crack avoidance in high-strength steels WAAM components N2 - High-strength steels offer great potential in weight-optimised modern steel structures. Additive manufacturing processes, such as Wire Arc Additive Manufacturing (WAAM), enable near-net-shape manufacturing of complex structures and more efficient manufacturing, offering significant savings in costs, time, and resources. Suitable filler materials for WAAM are already commercially available. However, the lack of knowledge or technical guidelines regarding welding residual stresses during manufacturing and operation in connection with cold cracking risk limit their industrial application significantly. In a project of BAM and TU Chemnitz, the influences and complex interactions of material, manufacturing process, design and processing steps on residual stress evolution are investigated. By developing process recommendations and a special cold cracking test, economic manufacturing, and stress-appropriate design of high-strength steel WAAM components are main objectives. The present study focuses on determining the influence of heat control (interpass temperature, heat input, cooling time) and the design aspects of the components on the hardness and residual stresses, which are analysed by X-ray diffraction. Defined reference specimens, i.e., hollow cuboids, are automatically welded with a special WAAM solid wire. The influences of wall length, wall thickness and wall height on the residual stresses are analysed. Geometric properties can be selectively adjusted by wire feed and welding speed but cannot be varied arbitrarily. This was addressed by adapted build-up strategies. The results indicate a significant influence of the heat control and the wall height on the residual stresses. The interpass temperature, wall thickness and wall length are not significant. These analyses allow recommendations for standards and manufacturing guidelines, enabling a safe and economic manufacturing of high-strength steel components. T2 - European Steel Technology and Application Days CY - Düsseldorf, Germany DA - 14.06.2023 KW - DED-arc KW - Additive manufacturing KW - Heat control KW - High-strength filler metals KW - Residual stress PY - 2023 AN - OPUS4-57691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Consideration of design influences to provide adequate repair concepts for high-strength steel weld joints in offshore support structures N2 - The sustainable and resource-efficient production of offshore wind turbines requires the use of modern high-strength fine-grained structural steels (Martin and Schroeter, 2005). This applies to wind turbines in terms of increasing turbine sizes as well as to maintenance and installation vessels and equipment (Ummenhofer et al., 2013). Without the demanded high load-bearing capacities and boom lengths, the economic realization of these goals would be inconceivable. During the assembly of high-strength steel structures, unacceptable defects can occasionally be found in the weld area, although the welding process was executed in accordance with the specifications. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Corresponding standards hardly provide any information on adequate repair concepts, and there is no uniform scientific data on which to base such concepts. This applies particularly to the consideration and optimization of welding-induced stresses due to the high shrinkage hindrance of the gouging grooves and degradation of the adjacent microstructures by gouging and re-welding. The result, especially in the case of high-strength steel grades, are frequently recurring imperfections as well as a missing consideration of the additionally induced welding stresses in the design of the structure. In this context, at BAM component-relevant investigations focused on welding residual stress evolution and microstructural degradation during repair of weld joints due to local thermal gouging and re-welding are carried out within the scope of a FOSTA project (P1311, IGF 20162N). In this study, several relevant findings are discussed based on examples of structural engineering focusing on mechanical-technological properties and residual stresses, for instance found by (Schasse, 2017). Also experimental and numerical work as conducted by (Wongpanya, 2008) and weld tests under defined shrinkage restraint in special weld test-setups for research projects, e. g. FOSTA-P922 (Kannengiesser and Schroepfer, 2015) and P1011 (Kannengiesser and Schroepfer, 2017) have shown that an optimization of the welding-induced stresses of high-strength structural steels is specifically achievable by means of adapted heat control concepts (Schroepfer, 2017). The present research involves systematic investigations of influences of shrinkage restraint, the number of repair cycles and heat control during repair welding of the relatively new developed offshore-relevant high-strength steel S500MLO (EN 10225-1). For the quantification of the shrinkage restraint of weld joints, the concept of restraint intensity established by (Satho et al., 1973) was applied analogous to recent research, e. g. (Schwenk et al., 2008). By means of structural mechanics calculations, geometries of self-strained specimens were identified, that represent different defined rigidity conditions of repair welds of real components, cf. Fig. 1. It could be shown that with increasing weld joint restraint intensity significantly higher residual stresses in the weld metal and heat affected zone up to 80 % of the nominal yield strength occur, cf. Fig. 2. In relation to existing results, it has been shown that a safe repair of such welds can only be achieved by means of appropriate repair concepts and heat control taking the high welding stresses and special microstructures of high-strength steels into account. Finally, the aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines, especially for SMEs, in order to avoid damage and, in most cases, expensive reworking and to improve the full utilization of the potential of high-strength steels. T2 - Wind Energy Science Conference 2021 CY - Online meeting DA - 25.05.2021 KW - High-strength structural steels KW - Welding KW - Repair KW - Residual stresses KW - Restraint PY - 2021 AN - OPUS4-53319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - Connecting the nodes: networks and networking N2 - This talk explores the intricate connections between scientists, focusing on the networking dynamics within the realm of metal-organic frameworks (MOFs). The study delves into the collaborative networks formed among scientists, shedding light on the synergistic relationships that contribute to advancements in MOF research. T2 - WINS School 2023 Frameworks and networks CY - Blossin, Germany DA - 02.06.2023 KW - Metal-organic frameworks PY - 2023 AN - OPUS4-59028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kolmangadi, Mohamed Aejaz T1 - Confinement induced Relaxations and phase behvaiour of nanoconfined Ionic Liquid Crystal N2 - Ionic Liquid Crystals (ILCs) are materials that combine the properties of liquid crystals together with ionic conduction. It is known that liquid crystal mesophases in confinement exhibit anomalous dynamics and phase behavior. However, similar studies about factors that control the macroscopic properties of ILCs in confinement are limited. Here, Broadband Dielectric Spectroscopy (BDS), X-ray scattering, and calorimetry were applied to study the molecular dynamics, and phase behavior of a guanidinium based columnar ionic liquid crystal confined in self-ordered alumina oxide nanopores of pore sizes ranging from 180 nm down to 25 nm. It is aimed to understand how pore size and pore surface wettability (hydrophilic or hydrophobic) influence the molecular dynamics, and phase behavior for this system which are crucial for applications. The DSC measurements show: (i) the crystalline-liquid crystalline transition temperature has non-monotonic dependence on inverse pore diameter and (ii) the liquid crystalline-isotropic transition is completely suppressed for all the confined samples. This thermally suppressed transition was detected by BDS and X-ray scattering and is considered as a continuous phase transition instead of a discontinuous first order transition. BDS investigations reveal several relaxation processes for the bulk and confined scenarios. The relaxation modes are suppressed and become slower for the confined scenarios compared to the bulk. Possible molecular origins for these relaxation processes are discussed, and it is shown that the self-assembly of these ILCs is dynamic in nature. T2 - CONFIT 2022 CY - Grenoble, France DA - 10.10.2022 KW - Ionic Liquid crystals KW - Nanoconfinement KW - Conductivity PY - 2022 AN - OPUS4-57339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Concepts for bridging voids in metal additive manufacturing for repair of gas turbine blades using laser powder bed fusion N2 - One of the main advantages of additive manufacturing (AM) processes such as laser powder bed fusion (PBF-LB/M) is the possibility to manufacture complex near-net-shape components. Therefore, the PBF-LB/M process is becoming increasingly important for the manufacturing and repair of gas turbine blades. Despite the great freedom in design, there are also limitations to the process. Manufacturing overhangs or bridging voids are some of the main challenges. In the conventional PBF-LB/M process, overhangs with angles up to 45° can be manufactured. However, gas turbine blades feature voids for cooling, which have to be bridged when using PBF-LB/M. In this work, different concepts for bridging voids are developed for future application in gas turbine blade repair. For this purpose, a test geometry is derived from the tip area of a gas turbine blade as a reference. By changing the initial geometry of the reference body, different designs for bridging voids are developed based on the PBF-LB/M requirements. Subsequently, these distinct designs are manufactured by PBF-LB/M. The different approaches are compared with respect to their volume increase. In addition, the specimens are visually inspected for warpage, shrinkage and imperfections by overheating. Out of the seven concepts developed, three concepts can be recommended for gas turbine blade repair based on low volume increase, distortion and shrinkage. T2 - Metal Additive Manufacturing Conference - MAMC 2022 CY - Graz, Austria DA - 26.09.2022 KW - Laser Powder Bed Fusion (PBF-LB/M) KW - Selective Laser Melting (SLM) KW - Design for Additive Manufacturing (DfAM) KW - Repair of gas turbine blades KW - Bridging voids KW - Supportless PY - 2022 AN - OPUS4-55869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computertomographische Analyse der strukturellen Integrität von filigranen SLM-gefertigten IN625-Bauteilen N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laser- bzw. Elektronenstrahlschmelzens (SLM und EBM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind strukturelle Abweichungen von der nominellen Morphologie unvermeidbar. Beispielsweise führt das Abkühlen des fertigen Bauteils zu verringerten Abmessungen und angeschmolzene Pulverpartikel sorgen für unregelmäßige Oberflächen mit nicht vernachlässigbaren Rauigkeiten. Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung von IN625 Pulver und den daraus SLM-gefertigten Streben, Einheitszellen und Gitterstrukturen. Mit Hilfe von Synchrotron – CT konnte das IN625 Pulver mit einer Voxelgröße von 0,5µm untersucht werden. Für die Untersuchung der daraus gefertigten verschiedenen Probengemetrien wurde Labor CT genutzt. 6 mm lange Streben variierten im Aufbauwinkel von 40° bis 90°. Der Unterschied zwischen Unter- und Oberseite während der Fertigung wird sowohl bei Porenverteilung als auch bei der Oberflächenrauigkeit deutlich. Ein Vergleich der Strebenabmessungen für die nominalen Durchmesser von 0,5 mm bis 3 mm zwischen CT and GOM zeigte keine signifikanten Differenzen. Vier dieser Streben wurden zu einer bbc Einheitszelle zusammengefügt, welche sich wiederum zu den Gitterstrukturen ergänzen. An einem Gitterwürfel (3x3x3 Einheitszellen) wurden In-Situ (Druck) CT bis 5kN durchgeführt. Mit einer Kraft von etwa 3kN erreichen wir den plastischen Bereich und beobachten zudem Strebenverzug. Außerdem wurde ein Vergleich zu den CAD-Files wurde genutzt um einen möglichen Verzug während der Fertigung beurteilen zu können. Dafür wurden 4x4x4 cm³ Gitterstrukturen gebaut und evaluiert. Mit diesen CT Messungen bestätigen wir eine signifikante Schrumpfung, die Bereits während der Fertigung berücksichtigt werden muss. T2 - Symposium Zerstörungsfreie Materialcharakterisierung CY - Berlin, Germany DA - 28.11.2017 KW - Additive Fertigung KW - Computertomographie KW - SLM KW - IN 625 KW - Gitterstrukturen KW - Pulver PY - 2017 AN - OPUS4-43223 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computertomographische Analyse der strukturellen Integrität von filigranen SLM gefertigten IN625 Bauteilen N2 - Die Schicht-für-Schicht additive Fertigung (AM) in Form des selektiven Laser- bzw. Elektronenstrahlschmelzens (SLM und EBM) bietet einerseits Vorteile bezüglich des Probendesigns, andererseits sind strukturelle Abweichungen von der nominellen Morphologie unvermeidbar. Beispielsweise führt das Abkühlen des fertigen Bauteils zu verringerten Abmessungen und angeschmolzene Pulverpartikel sorgen für unregelmäßige Oberflächen mit nicht vernachlässigbaren Rauigkeiten. Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung von IN625 Pulver und den daraus SLM-gefertigten Streben, Einheitszellen und Gitterstrukturen. Mit Hilfe von Synchrotron – CT konnte das IN625 Pulver mit einer Voxelgröße von 0,5µm untersucht werden. Für die Untersuchung der daraus gefertigten verschiedenen Probengemetrien wurde Labor CT genutzt. 6 mm lange Streben variierten im Aufbauwinkel von 40° bis 90°. Der Unterschied zwischen Unter- und Oberseite während der Fertigung wird sowohl bei Porenverteilung als auch bei der Oberflächenrauigkeit deutlich. Ein Vergleich der Strebenabmessungen für die nominalen Durchmesser von 0,5 mm bis 3 mm zwischen CT and GOM zeigte keine signifikanten Differenzen. Vier dieser Streben wurden zu einer bbc Einheitszelle zusammengefügt, welche sich wiederum zu den Gitterstrukturen ergänzen. An einem Gitterwürfel (3x3x3 Einheitszellen) wurden In-Situ (Druck) CT bis 5kN durchgeführt. Mit einer Kraft von etwa 3kN erreichen wir den plastischen Bereich und beobachten zudem Strebenverzug. Außerdem wurde ein Vergleich zu den CAD-Files wurde genutzt um einen möglichen Verzug während der Fertigung beurteilen zu können. Dafür wurden 4x4x4 cm³ Gitterstrukturen gebaut und evaluiert. Mit diesen CT Messungen bestätigen wir eine signifikante Schrumpfung, die Bereits während der Fertigung berücksichtigt werden muss. T2 - Symposium Zerstörungsfreie Materialcharakterisierung CY - Berlin; Germany DA - 28.11.2017 KW - Additive Fertigung KW - AM KW - SLM KW - Computer Tomographie KW - In-Situ KW - Drucktest PY - 2017 AN - OPUS4-43474 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Computertomographie in der BAM N2 - Überblicksvortrag über die Aktivitäten des FB 8.5 im Bereich der industriellen Computertomographie T2 - 6. Geo-CT / Imaging Workshop CY - Institut für Geowissenschaften, Jena, Germany DA - 10.11.2016 KW - Mikro-CT KW - Synchrotron CT KW - In-situ 3D-CT PY - 2016 AN - OPUS4-39209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computed tomography of SLM produced IN625 parts: From powder grains to lattice structures N2 - Im Fokus dieser Arbeit steht die computertomographische (CT) Untersuchung (Synchrotron- und Labor-CT) von IN625-Pulver und den daraus gefertigten Streben, welche wiederum zu Gitterstrukturen zusammengesetzt werden. Aufgrund der Filigranität wurde zur Fertigung dieser Proben das pulverbettbasierte selektive Laserschmelzen verwendet. Porositätsanalysen und Größenverteilungen wurden für das Pulver bei einer rekonstruierten Voxelgröße von 0,5µm ermittelt. 6,0mm lange Streben variierten im Aufbauwinkel von 30° bis 90° zur Bauplattform und zeigten so den Unterschied zwischen Up- und Down-Skin hinsichtlich der Rauigkeit und Porenverteilung. Die Gitterstrukturen konnten in-situ mit bis zu 5,0kN belastet werden, um deren Verformung computertomographisch zu erfassen. T2 - 7. VDI-TUM Expertenforum CY - Garching b. München, Germany DA - 13.09.2018 KW - Additive manufacturing KW - Laser beam melting KW - Computed tomography KW - Lattice structures PY - 2018 AN - OPUS4-46069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias T1 - Computed Tomography of SLM Produced IN625 Parts: From Powder Grains to Lattice Structures N2 - The layer-by-layer Additive Manufacturing (AM) by means of Selective Laser Melting (SLM) offers many prospects regarding the design of a part used in aeroplane components and gas turbines. However, structural deviations from the nominal morphology are unavoidable. The cooling of the finished part leads to shrinkage and a high surface roughness is induced by attached powder particles affecting the part volume too. The integrity and load-bearing capacity of a SLM produced lattice structure has been investigated by means of in-situ X-ray computed tomography during compression. The lattice structure was compressed by 10 % in height with an applied maximum force of 5 kN. Additionally, a single strut has been investigated ex-situ as a component of the lattice structure. With the higher resolution achieved on the single strut, the pore distribution (size and location) as well as the surface roughness were assessed. The particle and pore size distribution of the raw powder have been investigated, too. One of the main results coming from the in-situ analysis was that the nodes were identified as the weakest points in the lattice structure. T2 - Inno Testing CY - Wildau, Germany DA - 22.02.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Computed Tomography KW - Lattice Structures KW - Porosity PY - 2018 AN - OPUS4-44515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Computed tomography of LBM produced In625 lattices: Integrity analysis from powder particles to structures N2 - We investigated lattice structure manufactured by laser beam melting with computed tomography on difference scales, such as powder scale, strut scale and lattice scale. The raw powder has been evaluated by means of synchrotron computed tomography (CT) at the BAM-Line (HZB Bessy II, Berlin). Therefore, the particle size distribution and even the pore size distribution was investigated and compared with results received by the producer by means of sieving. Studies with laboratory X-ray CT of porosity and roughness of manufactured struts in dependence of the build angle exhibited the tendency that elongated pores appear solely in a certain range near the edge. The integrity and load-bearing capacity of a lattice structure was investigated by means of in-situ CT during compression. The lattice structure was compressed by 10 % in height with an applied maximum force of 5 kN. We applied digital volume correlation algorithm on volumes of different load steps to quantifies the displacement within the structure. T2 - Metallographie-Tagung 2018 CY - Leoben, Austria DA - 19.09.2018 KW - Additive manufacturing KW - Laser beam melting KW - Computed tomography KW - Lattice structures KW - In-situ CT KW - Porosity KW - Roughness PY - 2018 AN - OPUS4-45998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Iskhakov, Tagir T1 - Computational modeling of temperature compensation for eddy current testing during PBF-LB/M N2 - The laser powder bed fusion (PBF-LB/M) process enables the production of highly customized parts with complex geometries. However, the mechanical performance of additively manufactured parts can be compromised by the presence of microstructural inhomogeneities. To address this issue, a reliable process monitoring tool is required to detect these flaws and improve part quality. Eddy current testing presents a promising solution for such monitoring. However, the high temperature gradients within the manufactured specimen affect the electrical conductivity of the material, which, in turn, influences the eddy current testing performance. Therefore, accurately predicting the temperature distribution is essential for reliable flaw detection, which is the focus of this work. In this study, a Finite Element (FE) transient thermal model is developed to predict the temperature field in multipart build jobs. In this model, scan vectors are grouped into clusters based on their timestamps, enabling the homogenization of thermal loads from multiple scan vectors. When a single cluster is used, the thermal load is applied to the entire layer in a single step. Increasing the number of clusters per layer — and thus the number of steps — enhances the accuracy of temperature predictions. This approach allows for optimizing the trade-off between modeling accuracy and computational efficiency. The study evaluates the prediction accuracy required for eddy current testing and investigates the optimal number of clusters (i.e., the adequate level of homogenization) needed to achieve this accuracy. The model predictions are validated through comparison with thermography images and thermocouple measurements. Finally, the concept of eddy current testing with simulation-based temperature compensation is evaluated on specimens with simple geometries. T2 - SIM-AM 2025 CY - Pavia, Italy DA - 09.09.2025 KW - Eddy current testing KW - FEM KW - 316L PY - 2025 AN - OPUS4-64121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Computational Advances N2 - The EBSD signal provides more information than the used Kikuchi pattern. The presentation discusses several parts of the detected signal and how they can be interpreted. T2 - EBSD 2014 CY - Pittsburgh, Pennsylvania, USA DA - 17.06.2014 KW - Electron backscatter diffraction KW - Simulation KW - Kikuchi pattern KW - Magnetite KW - Maghemite KW - Hematite PY - 2014 AN - OPUS4-37899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - Comprehensive characterization of Al-coated titania nanoparticles with electron microscopy and surface chemical analytics N2 - The wide use of nanoforms with at least one dimension below 100 nm in our daily life requires a detailed knowledge of their physicochemical properties which are needed for risk assessment or quality control. Therefore, a comprehensive characterization of these properties was considered as relevant including: chemical composition, crystallinity, particle size, particle shape, surface chemistry, and specific surface area (SSA). We want to discuss, how Scanning Electron Microscopy (SEM), Electron Probe Microanalysis (EPMA) in the version with energy dispersive X-ray spectroscopy (EDS), Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS) and X-ray Photoelectron Spectroscopy (XPS) can contribute to gain comprehensive insights into the nature of the nanoparticles. SEM results provide the particle size and shape (distribution). A quick identification of the main chemical elements present in the sample can be obtained with EDS, whereas XPS allows a more detailed chemical identification of the small nanoparticles below 20 nm or of the near-surface region of larger particles. ToF-SIMS is even much more surface-sensitive and leads to a deeper understanding of the surface chemistry of the nanoparticles. As exemplary samples, two Al-coated TiO2 samples in nanopowder form were chosen from the JRC repository, capped either with a hydrophilic or a hydrophobic organic shell. A focus of our case study was to show, how reliable, reproducible and traceable data can be obtained. Therefore, each step in the workflow of sample investigation must be described in detail. For the most of these steps, well-established standards are available. Usually, the conditions of the particular measurements with each analysis method are saved as meta-data in the common file formats. But other factors like sample preparation and data reduction approaches may influence the result of the investigations in a significant manner and must be described often in a separate file (as a protocol) together with the data file. For sensitive materials like nanoobjects, the preparation of the sample influences the results crucially, e.g. measured as suspension or as powders. Furthermore, data reduction like selection of relevant peaks in spectra or particles in images, background subtraction, peak deconvolution, models for the quantification of the spectra must be considered in the interpretation of the results ideally with associated individual measurement uncertainties. Only a detailed description of all these factors allows to obtain a comprehensive characterization with reliable, reproduceable and traceable data. Examples of standardized procedures of measurement or on data reduction will be highlighted. We thank for the funding from the European Unions’s Horizon 2020 for the project NanoSolveIt (grant agreement No. 814572) and for the project NANORIGO (grant agreement No. 814530). T2 - E-MRS Spring Meeting CY - Online meeting DA - 31.05.2021 KW - Scanning Electron Microscopy KW - Energy dispersive X-ray spectroscopy KW - Time-of-Flight Secondary Ion Mass Spectrometry KW - X-ray Photoelectron Spectroscopy KW - Titania nanoparticles PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527486 AN - OPUS4-52748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heuser, Lina T1 - Composition-structure-property relationships of ternary borate glasses N2 - Since the pioneer work of Krogh-Moe [1] in the 1960’s the structure clarification of borate glasses is of interest for many generations. In the present contribution the composition–structure–property relationships of Me2O–ZnO–B2O3, Me = Li (LZB), Na (NZB), K (KZB), Rb (RZB), CaO–ZnO–B2O3 (CaZB), and Li2O–PbO–B2O3 (LPbB) glasses are investigated. Non-toxic, highly polarizable zinc oxide potentially substitutes harmful lead oxide in glasses for applications e.g., in photovoltaics and microelectronics. Glass structure was analyzed using Raman and infrared spectroscopy, and the glass properties were measured using dilatometry (Tg, viscosity data, coefficient of thermal expansion) and rotational viscometry (high-temperature viscosity) [2,3]. The spectroscopic results show that alkali and calcium ions largely balance out the negative charges of BO4-units, while zinc and lead ions mainly stabilize the non-bridging oxygen atoms (NBO). The type of network modifier ion directs formation of the BO4-containing groups and the number of BO4-units (N4). Thus, i.) BO4-containing pentaborate was assigned in LZB, NZB and CaZB glasses, and ii.) diborate in KZB and RZB glasses. Simultaneous presence of pentaborate and diborate was only detected in LPbB. The combination of modifier’s properties, i.e., lower Lewis’s basicity (Rb+ > Li+), higher field strength (Rb+ < Li+), lower polarizability (Rb+ > Li+), and steric effects with increasing size (Rb+ > Li+) [4], leads to slightly increasing N4 in the series RZB (0.36) ≈ KZB < NZB (0.37) < LZB ≈ CaZB (0.39). This increase in N4 results in an increase in the atomic packing density 0.519 (RZB) – 0.584 (LZB) and thus in the Young’s Modulus 38.1 GPa (RZB) – 92.5 GPa (LZB) and in the glass transition temperature (Tg) 444 °C (RZB) – 467 °C (LZB) in the alkali series. In reverse order the coefficient of thermal expansion decreases from 12·10-6 K-1 (RZB) – 8.54·10-6 K-1 (LZB) with increasing N4. Ca2+ in CaZB enhances the viscosity (Tg: 580 °C) compared to Li+ in isocompositional LZB due to higher coordination. On the other hand, Pb2+ in LPbB decreases the viscosity (Tg: 399 °C) compared to Zn2+ in LZB with similar molar fractions. T2 - 98th Glass-Technology Conference of the German Society of Glass Technology (DGG) CY - Goslar, Germany DA - 26.05.2025 KW - Borate glasses KW - Structure-property relationship PY - 2025 AN - OPUS4-63771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tian, H. T1 - Composition and microstructure stability of cement compound under cyclic hydrothermal condition N2 - There have been many researches focused on the performance improvement of ultra-high performance concrete (UHPC) by autoclaving treatment. The goal of autoclaving is to increase the pozzolanic reaction, and to densify the cement stone and the transition zone which originates from the incorporation of supplementary cementitious materials (SCMs), such as silica fume, fly ash and blast furnace slag. Due to the superior properties, UHPC can also be utilized under high mechanical load and aggressive condition, for example, the fabrication of water tanks for thermal storage which is of great significance for saving energy and reducing CO2 emission. It is known that mineral stability of the hydration products of an inorganic binder is highly related to the temperature and pressure of the environment. A certain stable composition at room temperature, however, may undergo a phase transformation at high temperature and the performance decrease under this severe condition will generally be more severe. In this way, the rationale behind this deterioration under long-term hydrothermal condition involving many cycles and long duration has to be clarified, and then appropriate optimizing methods will be performed in order to obtain a kind of construction with high durability under aggressive environment. For this purpose, different types and amounts of SCMs are introduced into the standard mixture of UHPC and the phase compositions after autoclaving at 200 °C and 15.5 bar are determined by combined X-ray diffraction and scanning electron microscope. Mercury intrusion porosimeter is used to characterise the microstructure of the samples. In order to establish the relationship between microstructure and macroscopic properties, compressive and flexural strength are also investigated. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - Hydrothermal treatment KW - UHPC KW - Composition PY - 2020 AN - OPUS4-52377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Composite UHPC facade elements with self-cleaning surface: Aspects of technological manufacturing N2 - In the framework of the European collaborative project H-House, which was finished in 2017, large façade elements were developed consisting of a box shaped external shell of ultra-high-performance concrete (UHPC) with a functionalized surface and an insulation of autoclaved aerated concrete (AAC). The exposed concrete of the elements was further refined by adding self-cleaning properties to the surface through imprinting a microstructure in combination with chemical agents directly in the casting process. The paper focuses on selected technological aspects of the manufacturing process of large-scale prototypes. Presented are results of the upscaling process of functionalized surfaces from small specimen up to large UHPC composite facade elements produced for the construction of a demonstrator. T2 - 5th International Symposium on Ultra-High Performance Concrete and High Performance Construction Materials (HiPerMat 2020) CY - Kassel, Germany DA - 11.03.2020 KW - Ultra-High Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Architectural Concrete PY - 2020 AN - OPUS4-51912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Composite materials - focus polymer matrix composites (PMC) N2 - Lecture about polymer matrix composites as part of the first trainings event GW4SHM, properties, production, basic theory, testing. T2 - 1. Training GW4SHM-Project CY - BAM, Berlin, Germany DA - 23.11.2020 KW - Polymer matrix composites KW - Composite testing KW - NDT PY - 2020 AN - OPUS4-51868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 AN - OPUS4-51968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Components in CO2-stream, corrosive to Materials to be Used in CC(U)S Applications N2 - CO2 quality specifications are not only a matter of CO2 purity (i.e. CO2 content). The “rest” also matters, in particular contents of reactive impurities affecting material corrosion (and rock alteration). Also chemical reactions in CO2 stream needs to be considered, in particular when combining CO2 streams of different compositions. T2 - WCO Forum at AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 26.04.2021 KW - Carbon capture storage KW - Corrosion PY - 2021 AN - OPUS4-52502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test to simulate critical conditions of hydrogen assisted cracking in submerged arc welded offshore steel N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever� increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time� delayed hydrogen assisted cracking (HAC) may occur. For this reason, a minimum waiting time (MWT) of up to 48 h must be considered before NDT is conducted. The evaluation of the crack susceptibility is complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry has been developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the yield strength level) were found in the weld metal and in the heat affected zone, suggesting that these weld subzones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were inspected by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Cold cracking KW - Component test KW - Hydrogen KW - Minimum waiting time KW - Offshore steel grade PY - 2025 AN - OPUS4-62873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is seen as the energy carrier of the future. Therefore a reliable infrastructure to transport hydrogen in a large scale is needed. A so called European hydrogen backbone out of long distance transmission pipelines is planned by European countries to create a hydrogen transport infrastructure. Due to economic reasons this will be achieved by new build pipelines such as repurposed natural Gas (NG) pipelines, converted to hydrogen useage. A general suitability for hydrogen service of low alloyed pipeline steel, as it is used for NG service today, is given. But in case of necessary in-service welding procedures in terms of e.g. hot-tapping and stoppling, the risk of a critical hydrogen uptake into the pipe materials due to much higher temeperatures while welding and the possibility of hydrogen embrittlement (HE) needs to be closely investigated. The presentation gives an overview of the current H2-SuD project, investigating the feasability of in-service welding on future hydrogen pipelines. Therefore, component-like demonstrators were developed to test (I) the additional hydrogen uptake due to in-service welding under hydrogen pressure and (II) to measure the temperature field due to different welding parameters and demonstrator geometries, especially on the inner pipe wall surface. Collected data will be used to validate a numerical simulation of the thermal field and additionally the hydrogen diffusion in the pipeline material. T2 - Presentation at The University of Manchester CY - Manchester, United Kingdom DA - 12.09.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Welding PY - 2025 AN - OPUS4-64129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow and requires a reliable large-scale transport infrastructure. In addition to new pipelines, the conversion of existing natural gas (NG) pipeline grids is an essential part. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the effects of hydrogen embrittlement, the material compatibility (low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines e.g. require maintenance or the need for installation of additional outlets with the necessity of welding on/onto the pipelines while they are still in service, i.e. with gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity compared to room temperature. In addition, possible surface reactions of the present iron oxides (e.g. magnetite or hematite) with the hot hydrogen should be considered. In this context, the knowledge of hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from NG to hydrogen pipeline grids. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. The mock-up was designed to allow in-situ temperature measurement during the welding process as well as ex-post sample extraction for quantification of the absorbed hydrogen concentration. For safety reasons, the required volume of pressurized hydrogen was limited by inserting a solid cylinder to ensure a 1 cm thick layer of hydrogen gas. Welding experiments on the DN60 and DN200 pressurized mock-ups showed the possibility of safe welding on or onto pressurized hydrogen pipelines. Indeed, the austenitizing temperature was reached on the inner surface of the pipeline, especially on thinner-walled pipelines, using current welding parameter recommendations. This corresponded to an increased hydrogen uptake in the welded area of several ppm. From this point of view, the suggested component concept is a viable strategy for the screening of several materials and welding parameter combinations under realistic operational conditions. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - In-service welding KW - Pipeline KW - Hydrogen KW - Component test PY - 2025 AN - OPUS4-64159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simulation of in-service welding on hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "stoppling". The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN60 to DN300), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - Hydrogen KW - Pipeline KW - In-service welding KW - Component test PY - 2025 AN - OPUS4-64317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simplified testing of hydrogen‐assisted delayed cold cracking of high‐strength, submerged arc‐welded offshore steel structures N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MPA Seminar 2024 - Materials, Processes, Applications CY - Stuttgart, Germany DA - 08.10.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for safety assessment of in-service welding on / onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow for a fossil-free future. This requires a reliable transport infrastructure capable of transporting large quantities of hydrogen, e.g. for the steel and chemical industries. In addition to the construction of new pipelines, the conversion of existing natural gas (NG) networks is an essential part of global hydrogen strategies. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the known effects of hydrogen embrittlement, the compatibility of the materials for the proposed pipelines (typically low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines require frequent maintenance, repair, or the need to install additional outlets. In some cases, it is necessary to perform welding on or to the pipelines while they are still in service, i.e. with active gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity of the respective materials compared to room temperature. In this context, knowledge about hot tapping on hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from natural gas to hydrogen pipeline networks. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding PY - 2025 AN - OPUS4-62874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönhals, Andreas T1 - Complex dynamics of ultra-thin films of blends of polystyrene/ poly(vinyl methyl ether) by nanosized relaxation spectroscopy N2 - In the course of miniaturizing modern technology down to the molecular scale, understanding the materials behavior has to be investigated and deviations from the bulk have to be understood. A combination of nano-sized relaxation spectroscopies (Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS)) employing AC nanochip calorimetry were utilized to investigate the glassy dynamics of ultra-thin films of blends of Poly (vinyl methyl ether) (PVME) / Polystyrene (PS) (50:50 and 25/75 wt-%), which are miscible in the bulk (thicknesses: 8nm - 200nm, film thickness was controlled by ellipsometry, film topography by AFM). Both methods are sensitive to different probes; where SHS senses entropy fluctuations BDS measures dipole fluctuations. For BDS measurements, a recently developed nano-structured electrode sample arrangement is employed. By measuring the dynamic glass transition in dependence of the film thickness, SHS showed that the Tg of the whole film was strongly influenced by a nanometer-thick surface layer at the polymer/air interface due to a self-assembling process. Compared to the SHS results the BDS measurements show a completely different behavior. At high temperatures the temperature dependence of the relaxation times of the films follows that of bulk-like PS/PVME obeying the VFT-law. With decreasing temperature the temperature dependence deviates from the VFT to an Arrhenius law where the apparent activation energy decreases with decreasing film thickness. This is the first example were confinement induced changes were observed by BDS for ultra-thin films. All results were analyzed in detail in a comprehensive discussion. T2 - 8th International Discussion Meeting Relaxation in Complex Systems CY - Wisla, Poland DA - 23.07.2017 KW - Ultra thin polymer films PY - 2017 AN - OPUS4-41171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Knigge, Xenia T1 - Complementary Analysis of Sterilized Nanoparticles with SEM/EDS And XPS/HAXPES N2 - Since there is a lack of knowledge about the effects of nanomaterials on human health and the environment, and in order to get safe- and sustainable-by-design nanomaterials, it is necessary to find an easy way to assess their properties, without having to perform time-consuming experiments each time. In the European project NanoSolveIT, the behavior of nanoparticles is to be derived from a nanomaterial fingerprint database with standardized physico-chemical properties of nanomaterials. The key element for these grouping and reading across approaches is the collection of standardized information about nanomaterials in combination with modelling and simulations. As parameters the particle size, particle shape, chemical composition and surface chemistry are discussed here. Measurements of the shape and size were performed using scanning electron microscopy (SEM). For the chemical composition energy dispersive X-ray spectroscopy (EDS) and for the surface chemistry X-ray photoelectron spectroscopy (XPS) were used. As an additional method hard X-ray photoelectron spectroscopy (HAXPES) with a higher information depth than XPS was used, thus we were able to include information not only from the top surface, but also from deeper regions of about 30 nm. Therefore, this method is complementary to EDS. All these methods have been correlatively used to study nanoparticles of different chemical composition that have been treated differently by sterilization. Such a sterilization step is common, before testing for toxicity. To date, the sterilization step has not been considered in establishing the structure-activity relationship of the nanomaterial. The effects of sterilization are discussed on exemplary samples. The results demonstrate the influence of sterilization on all investigated properties, indicating a restructuring of the nanoparticles. This implies that samples that have been sterilized after synthesis, may show different toxicity from those used in applications without a sterilization step. Acknowledgement: This research is part of the project “NanoSolveIT”, which has received funding from European Union Horizon 2020 Programme (H2020) under grant agreement no 814572. (https://nanosolveit.eu/) T2 - nanoSAFE'23 CY - Grenoble, France DA - 04.06.2023 KW - XPS KW - HAXPES KW - Characterization KW - Nanoparticles KW - NanoSolveIT PY - 2023 AN - OPUS4-57658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Szymoniak, Paulina T1 - Competition of mobilization and Immobilization Effects in Epox-Based Nanocomposites N2 - Two epoxy-based nanocomposites with different nanofillers (layered double hydroxide and boehmite) were investigated employing temperature modulated DSC, flash DSC and broadband dielectric spectroscopy. Detailed investigation on the molecular mobility of the two systems showed the effect of the fillers on the structure of the bulk epoxy matrix and the interface formed at the polymer/particle interface T2 - FOR 2021: Acting principles of Nano-Scaled Matrix Additives for Composite Structures CY - Berlin, Germany DA - 11.10.2019 KW - TMDSC KW - Nanocomposites KW - Rigid amorphous fraction KW - Boehmite KW - BDS PY - 2019 AN - OPUS4-49287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Competence Center nano@BAM Welcomes ISO/TC 229 Meeting in Berlin N2 - The Competence Center nano@BAM is presented. Examples directly related to the activities of the ISO Technical Committee TC 229 Nanotechnologies as well as BAM projects on nano reference measurement procedures, nano reference materials and nano reference data sets are showed. T2 - The 32nd ISO/TC 229 IEC/TC 113 JWG2 General Meeting CY - Berlin, Germany DA - 06.11.2023 KW - ISO/TC 229 Nanotechnologies KW - Nanoparticles KW - Nano@BAM KW - Reference materials KW - Reference data KW - Reference procedures PY - 2023 AN - OPUS4-58814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM (fluorocarbon rubber), FVMQ (methyl-fluoro-silicone rubber), VMQ (methyl-vinyl-silicone rubber), EPDM (ethylene-propylene-diene rubber), CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), IIR (butyl rubber), PA (polyamides), NBR (acrylonitrile-butadiene rubber) and PUR (polyester urethane rubber) in fuels and heating oil with admixtures of biogenic sources such as E10 (fuel with 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - 13th International Congress on Biofuels & Bioenergy CY - Ottawa, Canada DA - 18.10.2018 KW - Sealing materials KW - Biodiesel KW - Diesel fuel KW - Heating oil with 10 % biodiesel KW - Tensile properties KW - Shore hardness KW - Fuel with 10 % ethanol PY - 2018 AN - OPUS4-46358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymers with heating oil with 20 % biodiesel at different temperatures under static and compressed conditions N2 - Biodiesel is viewed as a major source of energy. In areas such as the European Union, where 80 % of the oil-based fuel is imported, there is also the desire to reduce dependence on external oil supplies. Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with 20 % biodiesel (B20) in comparison to pure heating oil. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties. Extraction alters the fuel chemistry. These chemical changes could also accelerate the degradation (hydrolysis and oxidation) of the polymeric material with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used materials for components in middle distillate facilities such as ACM, FKM, HNBR, PA, PE, POM, PUR and PVC in heating oil and heating oil blend B20 for 84 days at 40 °C, and FKM, HNBR, PA, POM, PUR and PVC at 70 °C. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after exposure for 84 (42) days in the test fuels under static conditions. For the investigations under compressed conditions, the mass and the compression set of FKM test specimens were determined before and after exposure for 3, 7, 14, 28, 56 and 90 days in B20 at 40 °C and 70 °C according to ISO 815-1 “Rubber, vul-canized or thermoplastic - determination of compression set – Part 1: At ambient or elevated temperatures”. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was determined for the evaluation of the compatibility. The change of tensile strength and breaking elongation of test specimens made of ACM, FKM, HNBR, PA, PE, POM, PUR and PVC exposed to heating oil and the blend B20 was less than 15 % at 40 °C. A maximum reduction in Shore hardness A of 14 % was determined for ACM at 40 °C and for HNBR of 15 % at 70 °C. It can be concluded that ACM, FKM, HNBR, PA, PE, POM, PVC and PUR were resistant in B20 at 40°C. FKM, PA, POM and PVC were evaluated as resistant in heat-ing oil and B20 at 70 °C, HNBR and PUR were not resistant in these fuels at 70°C. Based on the mass increase and compression set values of FKM test specimens it can be stated that FKM is resistant in B20 under compressed conditions at 40 °C and 70 °C. T2 - EUROCORR 2019 CY - Sevilla, Spain DA - 09.09.2019 KW - Heating oil - biodiesel - blend KW - Polymeric materials KW - Compatibility KW - Tensile properties KW - Shore Hardness PY - 2019 AN - OPUS4-49002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels KW - Corrosion PY - 2021 AN - OPUS4-52498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymeric sealing materials with biodiesel heating oil blends at different temperatures N2 - Biodiesel is subject to degradation processes like oil and grease. The oxidative degradation products of vegetable oil esters in biodiesel particularly lead to enhanced sedimentation in blended fuels. The polarity of biodiesel increases its solvency and facilitates permeation and extraction. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. It also accelerates the degradation (hydrolysis and oxidation) of these materials with the loss of additives and stabilizers. The objective of this research was to determine the resistance of frequently used polymeric materials such as ACM, EPDM, FKM, FVMQ, CR, CSM, IIR, HNBR, NBR, PA, PE; POM, PUR, PVC and VMQ in biodiesel and heating oil with 10 %/20 % biodiesel (B10/B20) at 40°C and 70°C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the biodiesel heating oil blends. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D were determined before and after exposure of the test specimens in the biofuels for 42 days. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to biodiesel and B10 at 40°C and 70°C. FKM, ACM, HNBR, PA, PE, POM, and PVC showed high compatibility in B10/B20 at 40°C. A lower compatibility was determined for ACM in biodiesel. ACM and HNBR were not resistant in B20 at 70°C. T2 - Biofuels & Bioenergy CY - Rome, Italy DA - 14.10.2019 KW - Heating oil-Biodiesel-Blend KW - Compatibility evaluations KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-49306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -