TY - CONF A1 - Madia, Mauro T1 - Effect of residual stresses on crack propagation in Laser Beam Melted (LBM) additively manufactured 316L N2 - Residual stresses count among the most limiting factors in the application of additively manufactured materials in safety relevant components subject to cyclic loading. The source of such stresses is inherent in the manufacturing Laser Beam Melted (LBM) process due to rapid cooling and solidification and their distribution in the specimen or component is not homogeneous, but it is usually characterized by high gradients. Moreover, the magnitude of the residual stress field depends very much on the orientation, being higher in the build direction. Many works in the literature advise to carry out a post-LBM treatment to relieve residual stresses, even though particular attention should be paid in choosing the parameters for the thermal treatment in order to avoid microstructural/phase transformations, which would affect greatly the mechanical properties of the material. Particularly in the case of the austenitic stainless steel 316L, it has been shown that annealing at high temperatures (above 900°C), besides relieving the residual stresses, may cause recrystallization, grain growth and even phase transformation. In contrast, if a too low annealing temperature is chosen in order to preserve the microstructure, the residual stresses cannot be completely relieved. This work aims to address the effect of residual stresses on short and long crack propagation for SEN(B) specimens made of 316L fabricated by LBM, in which notches have been machined by electro-discharge machining (EDM) on the mid-plane, perpendicular to the build direction. The specimens underwent different annealing treatments in inert atmosphere, in which the maximum temperature has been varied up to 900°C. The amount of residual stresses and their distribution has been measured by X-ray and neutron diffraction and the specimens have been subject to cyclic loading in a resonant testing machine. The tests show a massive influence of the residual stresses in the build direction on the resistance to fatigue crack propagation of additively manufactured 316L. Finally, a comparison with conventionally manufactured 316L is presented. T2 - Fourth Symposium on Structural Integrity of Additive Manufactured Materials and Parts CY - Gaylord National Resort And Convention Center; National Harbor, MD, USA DA - 07.10.2019 KW - Fatigue Crack Propagation KW - Additive Manufacturing KW - Residual Stresses PY - 2019 AN - OPUS4-49415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Investigation on short crack propagation in additive manufactured steel N2 - The assessment of high cycle fatigue in additive manufactured (AM) components is a challenge due to complex microstructure, anisotropic material behavior, residual stresses and porosity / lack-of-fusion defects. Due to the statistical distribution of defects, a high scatter band of S-N-curves is expected. The fracture mechanics-based fatigue assessment of additive manufactured components must consider the propagation of short cracks emanating from defects. In this work, the fatigue crack propagation resistance in the short and large crack regimes of additive and conventionally manufactured AISI 316L stainless steel is examined experimentally based on the cyclic R-curve. However, remaining residual stresses in the AM specimen lead to unexpected and dramatic crack-growth during the pre-cracking procedure. T2 - Workshop on Additive Manufacturing CY - BAM Berlin, Germany DA - 13.05.2019 KW - Fatigue crack growth KW - Additive Manufacturing KW - 316L KW - Cyclic R-curve KW - Laser Powder Bed Fusion KW - AM KW - L-PBF PY - 2019 AN - OPUS4-49419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Standardization for emerging technologies - Additive manufacturing case study N2 - This was a short presentation on the role of Standards and standardization for the development and diffusion of an emerging technology - using additive manufacturing as an example. T2 - 6th Annual Meeting of the Indo-German Working Group on Quality Infrastructure CY - Berlin, Germany DA - 17.01.2019 KW - 3D-Printing KW - Additive Manufacturing KW - Emerging technologies KW - Standardization KW - Standards KW - Technological innovation PY - 2019 AN - OPUS4-47397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Biegler, M. A1 - Khazan, P. A1 - Gazen, M. A1 - Rethmeier, Michael T1 - Improvement of numerical simulation model setup and calculation time in additive manufacturing-laser-metal-deposition components with an advanced modelling strategy N2 - Rapid localized heating and cooling during additive manufacturing using laser deposition method (LMD) lead to loss of dimensional accuracy as well as cracking of built parts. Finite-Element welding simulations allow prediction of geometrical deviations and accumulated residual stresses as well as their optimization before conducting experiments. Due to the great length of stacked welds, calculation times for fully transient thermomechanical simulations are currently long, the calculation stability suffers from the high number of contact bodies in the model and the modelling effort is high, as the geometries need to be sliced and positioned layer-wise. In this contribution, an integrated modelling approach is demonstrated for a thin-walled LMD component made from 30 layers of 1.4404 (316L) stainless steel: Instead of the layer-by-layer modelling strategy commonly found in the literature, the whole component mesh is kept in one piece and the fully transient, layer-by-layer material deposition is implemented via element sets. In contrast to prior simulations, nonlinear contact between the layers does not have to be considered, significantly decreasing calculation times. The calculated distortions are compared to recently published, in-situ digital image correlation (DIC) measurements as well as numerical simulations conducted with the established layer-wise modelling strategy to judge result quality. Finally, the improvement in calculation time and ease-of-use is compared between both modelling approaches and conclusions regarding future usage for industrial-scale components are drawn. T2 - 12th International Seminar ‘Numerical Analysis of Weldability' CY - Graz, Austria DA - 23.09.2018 KW - Additive Manufacturing KW - Laser Metal Deposition KW - Distortion simulation KW - Calculation time KW - Directed energy deposition KW - Efficient modelling PY - 2019 SN - 978-3-85125-615-4 SN - 978-3-85125-616-1 DO - https://doi.org/10.3217/978-3-85125-615-4-52 SN - 2410-0544 VL - 2019 SP - 979 EP - 1003 PB - Verlag der Technischen Universität Graz CY - Graz AN - OPUS4-49274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Properties of powder-in-tube formed magnetocaloric materials N2 - This talk gives an overview of the shaping options for magnetocaloric materials. We have shown that powder-in-tube processing of these functional materials is a straightforward and efficient way to obtain wires and stacked structures for heat exchange. T2 - Eingeladener Vortrag / Symposiumsorganisation und Vortrag CY - Stockholm, Sweden DA - 05.09.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Magnetocaloric materials for cooling and harvesting of low-grade waste heat N2 - To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. For thermomagnetic materials, we used a commercial magnetocaloric alloy with a transition temperature of 300 K. T2 - Symposiumsorganisation und Vortrag CY - Stockholm, Sweden DA - 05.09.2019 KW - X-Ray imaging KW - Energy harvesting KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Anwendungsaspekte magnetischer Funktionsmaterialien: Untersuchungen mit Computertomographie N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - Werkstoffwoche CY - Dresden, Germany DA - 18.09.2019 KW - X-Ray Imaging KW - Additive Manufacturing KW - Magnetocaloric KW - Material Science KW - Non-Destructive testing PY - 2019 AN - OPUS4-50175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Mikrocomputertomographie für die zerstörungsfreie Untersuchung von Pulvern und additiv gefertigten Bauteilen N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - Seminar Yxlon CY - Dresden, Germany DA - 15.05.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Materials Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50157 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Mikro-Computertomographie für die zerstörungsfreie Untersuchung von Pulvern und additiv gefertigten Bauteilen N2 - In diesem Vortrag wird am Beispiel magnetischer Werkstoffe zur Energiewandlung gezeigt, wie röntgentomographische Untersuchungen zur Strukturaufklärung in Kompositen und Massivproben beitragen können. Die Bauteile werden zerstörungsfrei geprüft, um Risse, Poren und andere Defekte und ihren Einfluss auf die funktionellen Eigenschaften dreidimensional und rechtzeitig im Lebenszyklus des Werkstoffs zu charakterisieren. Kombiniert man Mikrotomographie mit anderen Methoden der magnetischen Werkstoffcharakterisierung, lassen sich einzigartige Aussagen über den Aufbau und die funktionellen Eigenschaften treffen. T2 - TU München Vortragsreihe CY - Munich, Germany DA - 24.01.2019 KW - X-Ray Imaging KW - Additive Manufacturing KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50156 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - X-ray non-destructive testing of materials and composites N2 - Using magnetic materials for energy conversion as an example, this lecture shows how X-ray tomography investigations can contribute to structure elucidation in composites and solid samples. The components are tested non-destructively in order to characterize cracks, pores and other defects and their influence on the functional properties three-dimensionally and in good time in the life cycle of the material. If you combine microtomography with other methods of magnetic material characterization, you can make unique statements about the structure and the functional properties. T2 - Dcms CY - Stockholm, Sweden DA - 28.08.2019 KW - X-Ray imaging KW - Additive Manufacturing KW - Magnetocoloric KW - Material Science KW - Non-destructive testing PY - 2019 AN - OPUS4-50151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -