TY - CONF A1 - Pauw, Brian Richard A1 - Topolniak, Ievgeniia A1 - Schenderlein, Matthias A1 - Sturm, Heinz T1 - Nano polymer (composite) printing N2 - This talk introduces the PolyPoly, a new device at BAM which enables the three-dimensional structuring of polymer nanocomposites with an extremely high resolution of 150x150x600 nm. Initial examples and findings will be shown. T2 - BAM-IFW Workshop CY - Dresden, Germany DA - 28.03.2019 KW - Multiphoton laser structuring KW - Polymer nanocomposites KW - 3d structuring KW - Additive manufacturing PY - 2019 AN - OPUS4-48041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orlov, N. K. A1 - Milkin, P. V. A1 - Evdokimov, P. A. A1 - Putlayev, V. I. A1 - Günster, Jens T1 - Sintering of sodium and potassium tcp based ceramic for bone grafting application N2 - Biomaterials for bone replacement and grafting should possess sufficient strength, be bioresorbable and demonstrate osteoconductive and osteoinductive properties. However, resorption of modern materials for bone grafting (hydroxyapatite (HA) and tricalcium phosphate (TCP)) is reported, in some cases, to be not enough, this is why the search for more soluble compounds compared to HA and TCP looks very perspective. A possible way to increase ceramics solubility leads to partial substitution of Ca2+ -ions in Ca3(PO4)2 by alkali cations, like Na+ or/and K+. Improvement of solubility stems from decreasing lattice energy of a substituted phase, as well as the increase in hydration energy of the ions releasing from the phase to ambient solution. From this viewpoint, bioceramics based on compositions from Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system seems to be prospective for bone replacement and grafting in the sense of resorption properties. At the same time, one should bear in mind that solubility level (resorbability) is governed not only by reduction of lattice energy but also by microstructure features. Grain sizes and porosity contribute much to dissolution rate making the study of sintering of the ceramics mentioned above highly important. To control Ca3(PO4)2 - CaKPO4 - CaNaPO4 based ceramic microstructure it is necessary to know possible phase transformations in the system and the way to manage microstructure by sintering schedule or sintering process. In this work, an isothermal section for phase diagram of Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system is studied with several techniques. According to the XRD of quenched samples, this phase triangle has four single-phase areas at 1200˚C (Figure 1). It was shown that single-phase CaK0.6Na0.4PO4 cannot be sintered to full-dense ceramics by conventional sintering regardless time-temperature schedule. Two-step sintering technique, beneficial in the case of HA-ceramics, was unsuccessful in all cases of calcium-alkali phosphate compositions. However, field-assisted sintering techniques like, e.g. Spark Plasma Sintering (SPS), can overcome this problem due to significant impact on grain boundary diffusion. In connection with this fact, grains grow much slower retaining sintering process in a pore control regime. In this work CaK0.6Na0.4PO4 low-porous ceramics was also fabricated by FAST-methods of sintering. Moreover, other alternative sintering techniques, such as reaction sintering, may be useful in accelerating ions diffusion but stopping excessive grain growth.Strength properties of ceramics were evaluated by B3B-testing, micro- and nanoindentation techniques. Fracture toughness also becomes higher with potassium content increase, guiding porosity level. Resorption properties of sintered ceramics were studied in different solutions with pH=5 and 7.4. Acknowledgements. The research of sintering processes in calcium phosphate materials were funded by RFBR according to the research project № 18-33-00974. T2 - XVI ECerS Conference 2019 CY - Turin, Italy DA - 16.06.2019 KW - Phase transformations KW - Bioceramics KW - Mixed Ca-K-Na phosphates KW - Na and K rhenanites KW - Phase diagram PY - 2019 AN - OPUS4-49622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Martin A1 - Gröke, Carsten T1 - Maintenance and periodic inspections for packagings not requiring CA-approval N2 - In this presentation the main requirements of BAM-GGR 016 regarding maintenance and periodic inspections were explained. BAM ensures during acceptance of the quality management program that specific and relevant instructions for maintenance and periodic inspections are developed and handed to the operator of the packaging. Examples are given. T2 - FORO Iberoamericano CY - Madrid, Spain DA - 25.11.2019 KW - Maintenance KW - Periodic inspections KW - Radioactive material KW - Package PY - 2019 AN - OPUS4-50049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Glass Sintering with Concurrent Crystallization and Foaming N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered ¬glass-ceramics, glass matrix composites or glass bonded ceramics with tailored mechanical, thermal, electrical and optical properties and complex shape. Its wide and precise adjustability makes this class of materials a key component for advanced technologies. Processing of glass or composite powders often allow even more flexibility in materials design. At the same time, however, processing can have substantial effects on the glass powder surface and sinterability. Thus, mechanical damage and surface contamination can strongly enhance surface crystallization, which may retard or even fully prevent densification. Whereas sintering and concurrent crystallization have been widely studied, partially as cooperative effort of the TC7 of the ICG, and although glass powder sintering is predominantly applied for glasses of low crystallization tendency, sintering is also limited by gas bubble formation or foaming. The latter phenomenon is much less understood and can occur even for slow crystallizing glass powders. The lecture illustrates possible consequences of glass powder processing on glass sintering, crystallization and foaming. T2 - 93rd Annual Meeting German Soc Glass Technol in conjunction with annual meeting French Union for Sci and Glass technol CY - Nuremberg, Germany DA - 13.05.2019 KW - Blähen KW - Glass KW - Kristallisation KW - Sintern PY - 2019 AN - OPUS4-50433 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Reinsch, Stefan T1 - Dynamic Mechanical Analysis (DMA): Viscoelasticity N2 - Der Vortrag gibt einen Überblick über die am FB 56 der BAM betriebene Dynamisch-Mechanische Analyse mit dem Schwerpunkt auf Anwendungen für Glas N2 - The talk presents an overview over the method of Dynamic Mechanical Analysis used at the BAM division 5.6 Glass mainly focussed on glasses. T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - Berlin, Germany DA - 25.01.2019 KW - Dynamisch Mechanische Analyse KW - Dynamic mechanical analysis KW - Glas PY - 2019 AN - OPUS4-50436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Jan P. A1 - Dell'Avvocato, G. A1 - Krankenhagen, Rainer T1 - Applying a two-layer quadrupole model for quantitative thermography at overload-induced delaminations in GFRP N2 - The applicability of 1D-quadrupole-model on the depth estimation of overload-induced delaminations is tested in this contribution. While classical 1D-methods like Pulsed Phase Transformation and Thermographic Signal Reconstruction determine the depth of a defect by one parameter, a two-layer quadrupole model provides two parameters: depth and thermal resistance. In addition, the convectional losses at the surfaces may be considered. The defect investigated is a large-scale delamination in glass fibre reinforced polymer generated by tension overload. T2 - Advanced Infrared Technology & Applications (AITA) CY - Florenz, Italy DA - 16.9.2019 KW - Aktive Thermographie KW - Nicht-lineare Regression KW - 1D-Simulation KW - GFK PY - 2019 AN - OPUS4-49133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Division 8.5 - Micro NDE - Key Competence Areas N2 - Der Vortrag gibt einen Überblick über die Kernkompetenzen des Fachbereichs 8.5 Mikro-ZfP (CT Apparaturen, Röntgen-Refraktion, WAXS - Texturanalyse, Datenkorrektur, Rekonstruktionsalgorithmen, Bildanalyse, dimensionelle Kontrolle, Multi-Source Datenfusion und Kombination, micromechanische Eigenschaften mittels Neutronen Diffraktion), im Hinblick auf die Charakterisierung von Leichtbauwerkstoffen (Faserverbunde, Aluminium und Titan MMCs), die in der Luftfahrt verwendet werden. Der Schwerpunkt liegt dabei auf der Charakterisierung mittels Synchrotron und Röntgen Refraktionstechniken sowie Computertomographie. N2 - The lecture gives an overview of the core competencies of the department 8.5 Micro NDT (CT equipment, X-Ray Refraction, WAXS - Texture analysis, Data correction, Reconstruction algorithms, Image analysis, Dimensional control, Multi-Source Data Fusion and Combination, Micromechanical Properties by Neutron Diffraction) with regard to the characterization of lightweight materials (fibre composites, aluminum and titanium MMCs) used in aviation. The focus is on characterization by synchrotron and X-ray refraction techniques as well as computed tomography. T2 - DGZfP Fachausschuss Luftfahrt CY - BAM - Berlin, Germany DA - 18.04.2019 KW - Synchrotron KW - Refraction KW - Microstructure Characterization PY - 2019 AN - OPUS4-47856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munzke, Dorit A1 - Duffner, Eric A1 - Eisermann, René A1 - Schukar, Marcus A1 - Schoppa, André A1 - Szczepaniak, Mariusz A1 - Strohhäcker, J. A1 - Mair, Georg T1 - Monitoring of type IV composite pressure vessels with multilayer fully intregrated optical fibre based distributed strain sensing N2 - We present the results of distributed fibre optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibres. During load cycle tests material fatigue could be localised and monitored 17,000 load cycles before burst. Results have been validated by acoustic emission analysis. T2 - 12th International Conference on Composite Science and Technology CY - Sorrento, Italy DA - 08.05.2019 KW - Hybrid composite pressure vessel KW - Distributed fibre optic sensing KW - Acoustic emission analysis KW - Structural health monitoring PY - 2019 AN - OPUS4-47995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Seeger, Stefan A1 - Hilgenberg, Kai T1 - Measurement of particle emissions in Laser Powder Bed Fusion (L-PBF) processes and its potential for in-situ process monitoring N2 - Laser Powder Bed Fusion (L-PBF) is a promising additive manufacturing (AM) technology for metal part production especially for complex and lightweight structures or functional designs. In L PBF processes several by-products including welding plume and its condensates, spatter and ejected powder are generated during laser exposure. Investigations of micro- and nano-sized by-products have received little attention in literature. This study focuses on the analysis of particle emissions in L PBF of 316L stainless steel using a scattered light aerosol spectrometer and a fast mobility particle sizer spectrometer during the process which allows for in-situ analysis of particle sizes in the range of 6 nm to 100 µm. A distinct correlation of emission signals to part position can be revealed. In addition, a significant influence of laser scanning vector directions on emission signals is presented. Furthermore, differing powder layer thicknesses can be recognised by deviations in emission signals. T2 - Euro PM2019 CY - Maastricht, The Netherlands DA - 13.10.2019 KW - Aerosol measurements KW - Laser Powder Bed Fusion (L-PBF) KW - Additive Manufacturing (AM) KW - Spatter KW - Fume KW - Plume KW - Particle gas emission PY - 2019 AN - OPUS4-49387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Ulbricht, Alexander A1 - Hilgenberg, Kai T1 - In-situ defect detection in Laser Powder Bed Fusion (L-PBF) by using thermography and optical tomography N2 - Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing (AM) technologies for the production of complex metallic real part components. Due to the multitude of factors influencing process conditions and part quality and due to the layer-wise characteristic of the process, monitoring of process signatures seems to be mandatory in case of the production of safety critical components. Here, the iterative process nature enables unique access for in-situ monitoring during part manufacture. In this talk, the successful test of the synchronous use of a high-frequency infrared camera and a camera for long time exposure, working in the visible spectrum (VIS) and equipped with a near infrared filter (NIR), will be introduced as a machine manufacturer independent thermal detection monitoring set-up. Thereby, the synchronous use of an infrared camera and a VIS NIR camera combines the advantages of high framerate and high spatial resolution. The manufacture of a 316L stainless steel specimen, containing purposely seeded defects and volumes with forced changes of energy inputs, was monitored during the build. The measured thermal responses are analysed and compared with a defect mapping obtained by micro X-ray computed tomography (CT). The first results regarding methods for data analysis, derived correlations between measured signals and detected defects as well as sources of possible data misinterpretation are presented in this talk. T2 - 45. MPA Seminar - Fit for Future – Advanced Manufacturing Technologies, Materials and Lifetime CY - Stuttgart, Germany DA - 01.10.2019 KW - Data fusion KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - Optical tomography KW - Computed tomography (CT) KW - Lack-of-fusion PY - 2019 AN - OPUS4-49386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -