TY - CONF A1 - Ávila Calderón, Luis Alexander A1 - Rehmer, Birgit A1 - Graf, B. A1 - Ulbricht, Alexander A1 - Skrotzki, Birgit A1 - Rethmeier, Michael T1 - Low cycle fatigue behavior of DED-L Ti-6AL-4V N2 - Laser powder-based directed energy deposition (DED-L) is a technology that offers the possibility for 3D material deposition over hundreds of layers and has thus the potential for application in additive manufacturing (AM). However, to achieve broad industrial application as AM technology, more data and knowledge about the fabricated materials regarding the achieved properties and their relationship to the manufacturing process and the resulting microstructure is still needed. In this work, we present data regarding the low-cycle fatigue (LCF) behavior of Ti-6Al-4V. The material was fabricated using an optimized DED-L process. It features a low defect population and excellent tensile properties. To assess its LCF behavior two conventionally manufactured variants of the same alloy featuring different microstructures were additionally tested. The strain-controlled LCF tests were carried out in fully reversed mode with 0.3 % to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behavior and failure mechanisms are described. For characterization, optical microscopy (OM), scanning electron microscopy (SEM), and micro-computed tomography (µCT) were used. The low defect population allows for a better understanding of the intrinsic material’s properties and enables a fairer comparison against the conventional variants. The fatigue lifetimes of the DED-L material are nearly independent of the test temperature. At elevated test temperatures, they are similar or higher than the lifetimes of the conventional counterparts. At room temperature, they are only surpassed by the lifetimes of one of them. The principal failure mechanism involves multiple crack initiation sites. T2 - Ninth International Conference on Low Cycle Fatigue (LCF9) CY - Berlin, Germany DA - 21.06.2022 KW - AGIL KW - Additive Manufacturing KW - Ti-6Al-4V KW - Low-Cycle-Fatigue KW - Microstructure PY - 2022 AN - OPUS4-55123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Residual stresses in near-component specimens of a high and a medium entropy alloy due to tig and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA-systems, which have the potential to substitute conventional alloys such steels and are therefore promising for a wide range of applications, e.g., overcome of the trade-off between high strength and ductility. Thus, primarily the production and resulting microstructures of HEA as well as properties have been investigated so far. Furthermore, processing is a main issue to transfer HEA systems from the laboratory to real components, e.g., for highly stressed components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding processing on these material properties to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Only a very few studies on the effect of welding on residual stresses in HEA and MEA weld joints are available so far. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: Tungsten Inert Gas (TIG) welding and soldi-state Friction Stir Welding (FSW). As a pathway for application of HEA in this investigation for the first time residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in and transverse to the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 300 MPa in the weld zone. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Online meeting DA - 19.05.2022 KW - High Entropy Alloy KW - Welding KW - Residual stresses KW - Microstructure PY - 2022 AN - OPUS4-56671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Microstructure-Property-Correlation of a Mo-Ti-B alloyed iron aluminide N2 - Iron aluminides depict a sustainable and light-weight material class which could be employed in many applications requiring high strength at intermediate to high temperatures. According to first results, the alloy Fe-26Al-4Mo-0.5Ti-1B surpasses conventional materials in wet corrosion resistance and creep resistance up to 650 °C. For these reasons, the AiF research project “WAFEAL – Materials applications for iron aluminides” was initiated to transfer these findings into a standardised materials dataset and to derive best practices for processing. In the first place, a set of different microstructures adjusted by varying casting methods, wall thicknesses and heat treatments was investigated and correlated with hardness on macro and micro scale. Correlations were drawn between solidification rates and resulting grain sizes and hardness. The effect of vacancy hardening was only verified for wall thickness as low as 2.5 mm. Moreover, a common decrease of macrohardness after a heat treatment at 1000 °C for 100 h was observed irrespective of casting process or wall thickness. This effect was linked with an unexpected decrease of the complex boride phase fraction which acts as a hardening phase. T2 - Intermetallics 2021 CY - Bad Staffelstein, Germany DA - 04.10.2021 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Heat treatment KW - Wall thickness KW - Centrifugal casting KW - Die casting KW - Investment casting KW - Microstructure KW - Hardness KW - Complex borides PY - 2021 AN - OPUS4-53617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - VAMAS TWA 37 - Quantitative Microstructural Analysis & Liaison with ISO/TC 202 Microbeam Analysis, Liaison with ISO N2 - The progress in activities on Microbeam Analysis under VAMAS/TWA 37 is reviewed. Particularly the liaison with the new projects within the ISO technical committee TC 202 is presented and discussed with respect to the possibility of identifying and launching related VAMAS projects. Need of more promotion for the engagement of more participants from industry and academia at national, European and international level is highlighted. Also, the competition with the other technical working areas (on 'nano' or materials-related) is critically discussed. Further, a short overview of the VAMAS areas of activities is given where Germany is involved. T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 46th Steering Committee Meeting CY - Online meeting DA - 08.09.2021 KW - VAMAS KW - Nanoparticles KW - Standardisation KW - Inter-laboratory comparison KW - ISO/TC 202 KW - ISO/TC 229 KW - ISO/TC 201 KW - Microstructure KW - EBSD PY - 2021 UR - http://www.vamas.org/twa/ AN - OPUS4-53237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Assessing the safety of new technologies: Summary of Project AGIL N2 - In Additive Manufacturing everybody is talking about Free Form, Unconventional Design, Re-thinking Components, “Think out of the box”. However, there are a few outstanding question: a) What are the material properties ? They certainly differ from literature values for conventional materials; b) How about the microstructure? It is different from conventional materials. Does it stay so with ageing? How does it form? c) Do we properly take residual stress into account? We often blame them for our ignorance about failure scenarios. d) Do we apply tailored heat treatments? Very often, we follow conventional schedules… This talk describes the summary of the efforts carried out within the BAM Project AGIL. At BAM, we aimed to thoroughly investigate the microstructure and how it evolves as a function of load and temperature (service), to determine the material properties after different process and service conditions, to properly determine residual stress and the way it impacts mechanical properties and component performance, to properly quantify the impact of (unavoidable?) defects, and to determine heat treatments tailored to the process-specific material (stress relieve, microstructure homogenization etc.). The Project AGIL was and is intimately coupled with the project ProMoAM, dealing with online monitoring of AM processes. T2 - Workshop In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Mechanical properties KW - Additive manufacturing KW - Residual Stress KW - Microstructure KW - Fatigue KW - Creep PY - 2021 AN - OPUS4-52581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Lei A1 - Kannengießer, Thomas T1 - Austenite grain growth and microstructure control in simulated heat affected zones of microalloyed HSLA steel N2 - The roles of microalloying niobium, titanium and vanadium for controlling austenite grain growth, microstructure evolution and hardness were investigated at different simulated heat affected zones (HAZ) for high strength low alloy (HSLA) S690QL steel. High resolution FEG-SEM has been used to characterize fine bainitic ferrite, martensite and nanosized second phases at simulated coarse and fine grain HAZs. It was found that for Ti bearing steel (Ti/N ratio is 2) austenite grain had the slowest growth rate due to the presence of most stable TiN. The fine cuboidal particles promoted intragranular acicular ferrite (IGF) formation. Nb bearing steel exhibited relatively weaker grain growth retardation compared with titanium bearing steels and a mixed microstructure of bainite and martensite was present for all simulated HAZs. IGF existed at coarse grain HAZ of Ti+V bearing steel but it was totally replaced by bainite at fine grain HAZs. Hardness result was closely related to the morphology of bainitic ferrite, intragranular ferrite and second phases within ferrite. The microstructure and hardness results of different simulated HAZs were in good agreement with welded experimental results. KW - Hardness measurement KW - Microstructure KW - Microalloyed steel KW - Welding KW - Grain growth PY - 2014 U6 - https://doi.org/10.1016/j.msea.2014.06.106 SN - 0921-5093 VL - 613 SP - 326 EP - 335 PB - Elsevier B.V. AN - OPUS4-36520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Microstructural evolution of the S-phase in aluminium alloy 2618A during ageing and creep N2 - The degradation of alloy 2618A due to coarsening of the S-phase was investigated. Dark-field transmission electron microscopy (DFTEM) results are presented and the discussed focusing on the implications considering the degradation mechanism. T2 - 15th International Conference on Aluminium Alloys (ICAA 15) CY - Chongqing, China DA - 12.06.2016 KW - 2618A KW - Dark-field transmission electron microscopy (DFTEM) KW - Coarsening KW - S-phase KW - Microstructure PY - 2016 AN - OPUS4-36704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Microstructural characterisation of ageing and creep of 2618A N2 - Presentation of microstructural characterisation results for alloy 2618A T2 - Projektausschusssitzung mit Industrivertretern der Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt a. M., Germany DA - 07.04.2016 KW - Dark-field transmission electron microscopy (DFTEM) KW - 2618A KW - S-Phase KW - Coarsening KW - Microstructure PY - 2016 AN - OPUS4-36705 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Quantitative determination of microstructural parameters from TEM – Part II N2 - Presentation of quantitative microstructural parameter determination from Transmission electron microscopy (TEM) T2 - DFG Priority Program 1713 Docus Group Meeting CY - Berlin, Germany DA - 27.06.2016 KW - Dark-field transmission electron microscopy (DFTEM) KW - 2618A KW - S-Phase KW - Volume fraction KW - Microstructure PY - 2016 AN - OPUS4-36706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nolze, Gert A1 - Payton, E. A1 - Winkelmann, Aimo T1 - Advanced EBSD Pattern Interpretation through Iterative Post-Processing N2 - Since the BSE signal depends on many factors, like the chemistry of the phase and the acceleration voltage, the size and position of the detector array is (slightly) different from phase to phase so that an (iterative) post-processing of the stored patterns is highly recommended. The derived BSE signal can be used for phase assignment in high resolution and high speed maps when EBSD fails and/or EDS (energy dispersive spectroscopy) needs too much time for a suitable and parallel signal acquisition. KW - Electron backscatter diffraction KW - Phase identification KW - Microstructure KW - SEM PY - 2013 U6 - https://doi.org/10.1017/S1431927613005631 VL - 19 IS - Suppl. 2 SP - 728 EP - 729 AN - OPUS4-37986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Petrushin, N. V. A1 - Link, T. A1 - Nolze, Gert A1 - Loshchinin, Yu. V. A1 - Gerstein, G. T1 - Thermal stability of the structure of a heat-resistant cobalt alloy hardened with intermetallic γ'-phase precipitates N2 - The thermal stability of the microstructure of a heat-resistant cobalt alloy, which consists of a γ solid solution strengthened with γ'-phase precipitates, has been studied. The temperature behavior of the dissolution of the hardening γ' phase and the kinetics of its coarsening at 700 and 800°C have been determined. It is found that, during prolonged annealing at 800°C, the γ' → β phase transformation occurs. KW - Superalloy KW - Microstructure KW - Hardening KW - Electron backscatter diffraction KW - TEM PY - 2016 U6 - https://doi.org/10.1134/S0036029516040078 SN - 0036-0295 VL - 2016 IS - 4 SP - 286 EP - 291 PB - Pleiades Publishing AN - OPUS4-37768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Microstructure characterization of the Treysa meteorite N2 - Microstructure descripton of heat-affected zone, fusion crust and main metal of the Treysa iron using scanning electron microscopy, EBSD and EDS. T2 - 8. Deutsches Meteoriten Kolloquium, CY - Zella Willingshausen, Germany DA - 02.04.2016 KW - Electron backscatter diffraction KW - EDX KW - Light microscopy KW - Microstructure KW - Oxidation PY - 2016 U6 - https://doi.org/10.13140/RG.2.1.3387.8161 AN - OPUS4-37769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dietrich, D. A1 - Nolze, Gert A1 - Mehner, T. A1 - Nickel, D. A1 - Lampke, T. T1 - EDS/EBSD studies and HR-EBSD pattern analysis on pre-Inca ceramic fragments recovered during San José de Moro Archaeology Program N2 - Pre-Inca civilizations like the coastal cultures Moche and Nazca (Early Intermediate) and the inland culture Wari (Middle Horizon) were agrarian societies which supported indigenous elites of impressive wealth, power, and organization. With the expansion of the Wari Empire, the polychrome style and technique of Nazca propagated to the other cultures. High status burials, most of the Late Moche Fine Line ceramics and a large corpus of ceramics with Wari-derived decoration have been recovered in San José de Moro since 1991. The degree of transfer of procedures in this highly interactive scenario is of special interest: is there a limitation to decoration or is it adopted by the local potters also regarding the formulation of the ceramic bodies? In this context the relative amount, size and type of incorporated non-plastic inclusions as temper are important. T2 - The 16th European Microscopy Congress 2016 CY - Lyon, France DA - 28.08.2016 KW - EBSD KW - EDX KW - Ceramic KW - Phase distribution KW - Microstructure KW - Texture KW - Phase identification KW - SEM PY - 2016 U6 - https://doi.org/10.1002/9783527808465.EMC2016.4462 SP - 4462 PB - John Wiley & Sons AN - OPUS4-37740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kreutzbruck, Marc A1 - Stegemann, Robert T1 - Prospects of the metal magnetic memory technique N2 - Prospects and Restrictions of the Metal Magnetic Memory Technique T2 - 69th-IIW-Meeting CY - Melbourne, Australia DA - 12.07.2016 KW - Metal magnetic memory KW - Magnetic field KW - GMR sensor KW - Microstructure PY - 2016 AN - OPUS4-38133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cabeza, Sandra A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Nadammal, Naresh A1 - Kromm, Arne A1 - Bruno, Giovanni T1 - Development of residual stresses in IN718 parts obtained by SLM N2 - Additive Manufacturing by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses (RS) developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts. In the present work, residual stresses in additivly manufactured IN718 part were analised by means of neutron diffraction and synchrotron X-ray diffraction. T2 - ISAM 2017 CY - Dresden, Germany DA - 07.02.2017 KW - Additive manufacturing KW - Residual stress KW - Inconel 718 KW - Netron diffraction KW - Microstructure PY - 2017 AN - OPUS4-39139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC-based cermets: influence of secondary carbide addition and metal binder N2 - Full densification of Fe, Co and Ni bonded NbC based cermet’s was achieved by pressure less liquid phase sintering in vacuum for one hour at 1420°C. The hardness and toughness of the NbC matrix cermet’s can be mainly tailored by the binder composition and secondary carbide additions. Ni binder based NbC cermet’s allow the combination of high hardness and improved toughness. The addition of lesser amounts of VC/Cr3C2 in a NbC partially substituted WC-Co cemented carbide increased significantly the hardness in combination with a moderate fracture toughness. T2 - International Symposium on Wear Resistant Alloys for the Mining and Processing Industry CY - Sao Paulo, Brazil DA - 04.05.2015 KW - Niobium carbide KW - Hardmetal KW - Cemented carbide KW - Sintering KW - Grain growth KW - Microstructure KW - Hardness KW - Fracture toughness PY - 2018 SN - 978-0-692-05382-9 SP - 521 EP - 534 AN - OPUS4-44206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Krieger, S. A1 - Gumenyuk, Andrey A1 - El-Batahgy, A. M. A1 - Rethmeier, Michael T1 - Notch impact toughness of laser beam welded thick sheets of cryogenic nickel alloyed steel X8Ni9 N2 - The paper deals with the investigations of the impact toughness of laser beam welded 14.5 mm thick sheets made of cryogenic steel X8Ni9 as a function of preheating. This 9% nickel alloyed steel is widely used in the liquefied natural gas (LNG) industry. An application of highly efficient welding processes such as high-power laser beam welding (LBW) in LNG sector requires an understanding of the interactions between the LBW process parameters and weld properties, in particular the impact toughness. The results show that the original fine-grained martensitic microstructure of the base metal (BM) is significantly changed by melting and crystallization during the LBW, what can lead to a decrease in the impact toughness of the weld metal (WM) below the required level. An optimal preheating temperature range leads to the favorable thermal welding cycle and is of remarkable importance for maintaining the notch impact toughness of laser beam welded joints of these thick steel sheets. A parameter window was identified in which V-notch impact toughness comparable to that of the BM at -196 °C was achieved. KW - Cryogenic steel KW - Laser beam welding KW - Preheating KW - Welding thermal cycle KW - Microstructure KW - Hardness KW - V-notch impact toughness PY - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-513250 VL - 94 SP - 627 EP - 631 PB - Elsevier B.V. AN - OPUS4-51325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten A1 - Schulz, Bärbel A1 - Paulick, C. T1 - Development of ceramic helical springs for sensor applications N2 - At high temperatures and in harsh environments ceramic springs are often superior to metallic ones and allow for innovative solutions. A further application was proposed by using ceramic springs as capacitive force sensor. Lower and upper coil surfaces are coated by electrically conducting layers. Deformation of such spring results in a change of capacity. Sensor application calls for helical springs with rectangular cross-section, a linear stress-strain characteristic over entire deformation range and low manufacturing tolerances relating to inner and outer diameter, coil cross section and spring pitch. Furthermore, complex spring design with integrated connecting elements has to be realized. Alumina, zirconia (Y-TZP) and silicon nitride springs were produced by hard machining starting from sintered hollow cylinders. After external and internal cylindrical grinding the hollow cylinders were filled with hard wax, followed by multi-stage cutting of spring coils with custom-made cutting discs. Finally, hard wax was removed by melting and burnout. Best surface and edge qualities of springs were reached using Y-TZP material and hot isostatic pressed alumina. Y-TZP springs produced with material-specifically selected cutting discs and optimized process parameters show sharp coil edges without spallings and mean roughness values of inner surfaces < 0.2 μm. Manufacturing tolerances of spring diameters, spring pitch, height and width of coil cross section are in the range of ± 10 microns. Good reproducibility of spring geometry by optimized hard machining technology allows for production of Y-TZP springs with spring constants differing less than ± 1 % within a series. According to DIN 2090 spring constant for rectangular coil cross section is proportional to the square of height and width of coil cross section and indirectly proportional to number of active coils and to the cube of the mean spring diameter. Hence, spring constants can be tailored over a range of many orders of magnitude by changing the spring dimensions. Good agreement was reached between calculated target spring constants and measured values on produced springs. Alumina and zirconia springs were characterized relating to deformation behavior under dynamic compression load with various deformation speeds and under static tensile loads over long periods of time. Contrary to alumina springs, a non-linear stress-strain behavior of TZP springs was proved in both test series. It is supposed, that pseudoelasticity caused by stress-induced transformation of tetragonal to monoclinic phase is responsible for this special feature of TZP springs. Therefore, TZP material cannot be used for capacitive spring sensors. T2 - European Ceramic Society Conference (ECerS) CY - Torino, Italy DA - 16.06.2019 KW - Ceramic spring KW - Sensor KW - Spring constant KW - Failure test KW - Microstructure PY - 2019 AN - OPUS4-48610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Richter, T. A1 - Mayr, P. A1 - Nitsche, A. A1 - Mente, Tobias A1 - Böllinghaus, Thomas T1 - Hydrogen diffusion in creep-resistant 9%-Cr P91 steel weld metal N2 - 9 %-Cr steel P91 is widely used in power plants due to the excellent creep-resistance. Components of this steel are typically welded and demand for careful welding fabrication, whereas a so-called post weld heat treatment (PWHT), must be conducted to increase the toughness and decrease the hardness of the martensitic as-welded (AW) microstructure. Before the PWHT, a hydrogen removal (or dehydrogenation) heat treatment is necessary as hardened AW martensitic microstructure is generally prone to delayed hydrogen assisted cracking (HAC). The microstructure and temperature dependent hydrogen diffusion is an important issue as it determines how long a potential crack-critical hydrogen concentration could remain in the microstructure. In this context, reliable hydrogen diffusion coefficients of P91 weld metal are rare. Hence, the diffusion behavior of P91 multi-layer weld metal was investigated in two different microstructure conditions: AW and further PWHT (760 °C for 4 h). Two different experimental techniques were used to cover a wide range of hydrogen diffusion temperatures: the electrochemical permeation technique (PT) at room temperature and the carrier gas hot extraction (CGHE) for a temperature range from 100 to 400 °C. From both techniques typical hydrogen diffusion coefficients were calculated and the corresponding hydrogen concentration was measured. It was ascertained that both heat treatment conditions show significant differences in hydrogen diffusivity. The biggest deviations were identified for room temperature. In this case, the AW condition shows significant hydrogen trapping and up to seven times lower diffusion coefficients. Additionally, PT investigations showed a preferred diffusion direction of hydrogen in the weld metal expressed by the diffusion coefficients and the permeability for both heat treatment conditions. The CGHE generally revealed lower diffusion coefficients for the AW microstructure up to 200 °C. In addition, the AW condition showed hydrogen concentrations up to 50 ml/100 g (considering electrochemical charging). Nonetheless, this hydrogen was not permanently (reversibly) trapped. Nonetheless, this temperature is approximately 100 °C below recommended dehydrogenation heat treatment (DHT). This has two main consequences: (I) in case of welding is interrupted or no DHT is conducted, a HAC susceptibility of hardened martensitic P91 weld metal cannot be excluded and (II) DHT can be conducted at temperatures around 200 °C below the recommended temperatures. T2 - IIW Annual Assembly, Meeting of Commission IX-C "Creep and heat resistant welds" CY - Bratislava, Slovakia DA - 07.07.2019 KW - Hydrogen KW - Diffusion KW - Weld metal KW - Microstructure KW - Post weld heat treatment PY - 2019 AN - OPUS4-48449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana A1 - Epping, Ruben T1 - Microstructure characterization of oligomers by analysis of UPLC / ESI-TOF-MS reconstructed ion chromatograms N2 - It is a well-known story that copolymers beside their molar mass distribution (MMD) can exhibit a functionality type distribution (FTD), a copolymer composition distribution (CCD), a monomer sequence distribution (MSD) and additionally different topologies within one sample. Small, often isobaric heterogeneities in topology or microstructure can usually not be simply separated chromatographically or distinguished by any common detector. Nowadays a wide range of different analytical separation techniques and multi-detection possibilities are available. The challenge consists in a clever combination of these techniques with a specific approach of data analysis. In this presentation different liquid chromatographic separation modes were combined with Electrospray Time-of-Flight mass spectrometry. The online coupling allows the analysis of reconstructed ion chromatograms (RIC) of each degree of polymerization. While a complete separation often cannot be achieved, the derived retention times and peak widths lead to information on the existence and dispersity of heterogeneities in microstructure or topology, that are otherwise inaccessible This method is suitable to detect small differences in e. g. branching, topology, monomer sequence or tacticity and could potentially be used in production control of oligomeric products or other routinely done analyses to quickly indicate deviations from set parameters. Based on a variety of examples e.g. the topology elucidation of branched EO-PO copolymers, the possibilities and limitations of this approach were demonstrated. T2 - Analyticon 2020 CY - Online meeting DA - 05.11.2020 KW - Microstructure KW - Copolymer KW - LC-MS PY - 2020 AN - OPUS4-51540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Birgit A1 - Simon, Sebastian A1 - Sigmund, Sandra A1 - Ziemann, M. A. A1 - von Werder, Julia T1 - Characterization of Alkali-Silica Reaction Products by means of Raman Spectroscopy before and after Application of Accelerated Tests N2 - Alkali silica reaction (ASR) is a major concrete durability problem resulting in significant maintenance and reconstruction costs for concrete infrastructures all over the world. To determine whether an aggregate is potentially reactive, accelerated concrete tests are used. Aim of this study is the chemical and microstructural characterization of ASR-products formed under the performance conditions of motorway pavements and during subsequent tests on the remaining ASR susceptibility. Samples were taken from concrete motorway pavements. Some of the samples already showed first indications for beginning damages whereas others showed deteriorations only after applying a performance testing procedure for the estimation of future risk of ASR damage. In a first step ASR-products were identified by polarized light microscopy in thin sections. The reaction products where then analyzed by Raman Spectroscopy and finally the chemical composition of the ASR-products was identified by SEM with EDX. The results indicate that most reaction products show an increasing Ca/Si-ratio with progressive crack length. If an ASR-product develops inside an aggregate and moves through the cement paste, it has a high (Na+K)/Si-ratio at the beginning which decreases with increasing distance from its place of origin. The Raman spectra of the ASR-products are characterized by two broad bands indicating specific Q-species of different amorphous gel networks. Within the scope of the analysis distinctions in the microstructure and the chemical composition of the ASR-gels were detected relating to various conditions of accelerated testing. T2 - 15th International Congress on Chemistry of Cement CY - Prague, Czech Republic DA - 16.09.2019 KW - Alkali-silica reaction KW - Raman microscopy KW - Microstructure KW - Concrete motorway pavements KW - Performance test PY - 2019 AN - OPUS4-49527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 150 MPa and its high durability. Due to thermal treatment at 90°C a strength comparable to the 28-days-strength can be achieved immediately after the treatment and in some cases can be even further increased up to 30 %. The explanations for the increase in strength are the accelerated hydration of the clinker minerals and the intensified pozzolanic reaction contributing to a denser microstructure and hence, a high performance in compressive strength. Former research shows that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section. The width of the margin increases with shorter pre-storage time before the thermal treatment and with omitting protective measures against desiccation during the treatment. Specimens exhibiting a zonation typically show a lower compressive strength compared to the undisturbed reference whereas changes in chemistry, mineral content and microstructure were not reported in detail. In this study the zonation of thermally treated UHPC is investigated with respect to its chemistry, mineral composition and microstructure to allow predictions on durability and strength development. Measurements show a change in pore sizes, minerals phase composition and element distribution leading to the visible zonation and weaker bending tensile strength compared to the reference. T2 - 2nd International Conference of Sustainable Building Materials CY - Einhoven, Netherlands DA - 11.08.2019 KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2019 AN - OPUS4-49472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit ED - Caprai, V. ED - Brouwers, H. J. H. T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 150 MPa and its high durability. Due to thermal treatment at 90°C a strength comparable to the 28-days-strength can be achieved immediately after the treatment and in some cases can be even further increased up to 30 %. The explanations for the increase in strength are the accelerated hydration of the clinker minerals and the intensified pozzolanic reaction contributing to a denser microstructure and hence, a high performance in compressive strength. Former research shows that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section. The width of the margin increases with shorter pre-storage time before the thermal treatment and with omitting protective measures against desiccation during the treatment. Specimens exhibiting a zonation typically show a lower compressive strength compared to the undisturbed reference whereas changes in chemistry, mineral content and microstructure were not reported in detail. In this study the zonation of thermally treated UHPC is investigated with respect to its chemistry, mineral composition and microstructure to allow predictions on durability and strength development. Measurements show a change in pore sizes, minerals phase composition and element distribution leading to the visible zonation and weaker bending tensile strength compared to the reference. T2 - 2nd International Conference of Sustainable Building Materials CY - Eindhoven, Netherlands DA - 12.08.2019 KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2019 VL - 2 SP - 185 EP - 193 AN - OPUS4-49479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana A1 - Epping, Ruben T1 - View into the Depths of Copolymer Microstructure N2 - For different kinds of polymers it will be shown how it could be realized to obtain information on small, sometimes isomeric topological heterogeneities by coupling UPLC / ESI-TOF-MS and LC /MALDI-TOF-MS. T2 - DSM, Fall Meeting CY - Breda, The Netherlands DA - 07.11.2019 KW - Microstructure KW - LC-MS KW - Copolymer PY - 2019 AN - OPUS4-49587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Bilgin, S. A1 - Meng, Birgit ED - Serrat, C. ED - Casas, J. R. ED - Gibert, V. T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 SN - 978-84-121101-8-0 SP - 1289 EP - 1297 PB - International Center for Numerical Methods in Engineering (CIMNE) CY - Spain AN - OPUS4-51967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Bilgin, S. A1 - Meng, Birgit T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 AN - OPUS4-51968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Microstructural evolution of Fe-26Al-4Mo-0.5Ti-1B with varying wall thicknesses N2 - With an increasing demand in more efficient fuel consumption to reduce CO2 emissions, weight reductions in high-temperature materials at affordable costs gain increasing attention. One potential candidate is the intermetallic material class of iron aluminides, combining the advantages in mass savings, high temperature performance and recyclability of resources. The alloy Fe-26Al-4Mo-0.5Ti-1B was selected to study the microstructural features evolving from two casting processes, five wall thicknesses and three final conditions. Conclusions are drawn upon the correlations of processing variables, grain sizes and hardness. T2 - DGM Fachausschuss "Intermetallische Phasen" CY - Online meeting DA - 09.02.2021 KW - Intermetallics KW - Iron aluminides KW - Fe-Al alloys KW - Wall thickness KW - Microstructure PY - 2021 AN - OPUS4-52288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska A1 - Güther, Wolfgang A1 - Rabe, Torsten T1 - Utilization of an ultra sound atomizer for spray granulation of oxide ceramic fine powder N2 - Spray drying based granulation processes aim for flowable granules neither containing voids nor hard shells thus leading to a homogenous microstructure in the green and sinter bodies without strength reducing large pores. The increase of the specific surface area due to the utilization of finer powders as raw materials makes the production of granules of demanded quality more sophisticated. Innovations regarding additives as well as process engineering are therefore required. While conventional spray granulation processes of ceramic materials are based on rotational, one stream or two stream nozzles for nebulization, the investigations in the ZIM project concentrate on the applicability of an ultra sound atomizer unit. A spray dryer comprised of the aforementioned ultra sound atomization unit implemented in a commercial spray dryer (Niro, Denmark) was used as test system. Potential advantages of the ultra sound nebulization are investigated for model systems of alumina, zirconia and a ZTA composite while focusing on solids content, yield, pressability and granule properties (size, size distribution, flowability, shape and microstructure) as well as the final sinter body properties (density, microstructure and flexural strength). First ultra sound spray drying experiments yielded granules with excellent processability. Spray drying of identical slurries, as before tested and optimized for a two stream nozzle atomization process, resulted in a more suitable size distribution for dry pressing (less particles below 20 µm) and a higher yield. Furthermore, sinter bodies produced of ultra sound granules seem to have less large pores and a more homogenous microstructure T2 - 92. Jahrestagung der deutschen keramischen Gesellschaft CY - Berlin, Germany DA - 20.03.2017 KW - Ceramics KW - Spray drying KW - Ultra sound KW - Atomization KW - Microstructure PY - 2017 AN - OPUS4-39588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Cabeza, S. A1 - Nadammal, Naresh A1 - Bode, Johannes A1 - Kromm, Arne A1 - Haberland, C. A1 - Bruno, Giovanni T1 - Influence of deposition hatch length on residual stress in selective laser melted Inconel 718 N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts in comparison to the traditional subtractive manufacturing strategies. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM. In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner. T2 - HZB User Meeting 2017 CY - Berlin, Germany DA - 15.12.2017 KW - AM KW - SLM KW - IN 718 KW - Neutron diffraction KW - Residual stress KW - Hatch length KW - Microstructure PY - 2017 AN - OPUS4-43475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Jana T1 - Copolymer structure elucidation by multidimensional techniques with focus on UPLC x ESI-TOF-MS N2 - Structure elucidation of complex synthetic copolymers still represents a challenge. An one-dimensional separation technique cannot give the answer to the question: What are the molar mass distribution (MMD), the functionality distribution (FTD), the chemical composition distribution (CCD), the monomer sequence distribution (MSD), the topology differences within a single broad distributed polymer sample? Since the first LC/ ESI-MS experiment of the Nobel prize winner John B. Fenn in 1984, the coupling of liquid chromatographic to mass spectrometric techniques gained a continuous rapid development. Often the deficiencies of stand-alone methods can be bridged. LC, blind to structural information needs mass spectrometry as one of the most powerful detectors able to give detailed information on e.g. the repeat units, functionalization or copolymer composition of the chromatographic separated constituents. A separation prior to MS reduces radical the dispersity which is one of the reasons for failing of MS. Also problems with different ionization probabilities in complex mixtures can partly be overcame. Different LC separation techniques as size exclusion chromatography (SEC), liquid adsorption chromatography (LAC), liquid chromatography at critical conditions (LCCC) and gradient elution liquid chromatography (GELC) combined with Matrix assisted Laser Desorption Ionization (MALDI) respectively Electrospray Ionization (ESI) Time of Flight (TOF) mass spectrometry are able to give information which otherwise are completely inaccessible. In some cases CID tandem mass spectrometry is applied. Fragmentation of suitable precursor ions resulted in typical fragment ion patterns. This technique enables an additional information on e.g. sequences, structural defects and topology of complex polymer mixtures. Herein a new approach is demonstrated to provide evidence of different functionalities and short block sequences in statistical EO-PO copolymers. Furthermore silsesquioxane mixtures and Polyglycerols are investigated concerning occurring topology effects. T2 - 253rd ACS National Meeting CY - San Francisco, CA, USA DA - 02.04.2017 KW - Copolymer KW - Microstructure KW - Liquid chromatography KW - Mass spectrometry PY - 2017 AN - OPUS4-43372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fu, B. A1 - Shen, J. A1 - Suhuddin, U. A1 - Su, H. A1 - dos Santos, J. A1 - Rethmeier, Michael T1 - Microstructure and mechanical properties of a modified refill friction stir spot welds of AM50 magnesium alloy N2 - Magnesium (Mg) alloys have attracted much attention due to their merits of meeting requirements of lightweight, energy-efficient and environmental friendly engineering. In this study, a modified refill friction stir spot welding (refill-FSSW) method is proposed to weid AMSO Mg alloy, in which pin and sleeve rotate at different states. Effects of process parameters on the microstructure, material flow, and mechanical properties of welds were studied. Results showed that, the modified refill-FSSW technology could enhance the intennixing of material by changing the flow state. Lap shear strength of welds could be significantly improved with changed failure modes. The modified refill FSSW technology is a competitive welding method for Mg alloy. T2 - 7th International Conference on Welding Science and Engineering in conjunction with 3rd International Symposium on Computer-Aided Welding Engineering CY - Jinan, China DA - 18.10.2017 KW - Refill friction stir spot welding KW - Friction spot welding KW - Magnesium KW - Microstructure KW - Mechanical properties PY - 2017 SP - 203 EP - 206 AN - OPUS4-43234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steppan, Enrico A1 - Zhang, Lei A1 - Kannengießer, Thomas T1 - Influence of microalloy design on HAZ toughness of S690QL steel N2 - Three high strength Nb-, Ti- and Ti+V- bearing S690QL steels were welded to investigate and compare the effects of microalloy addition on HAZ toughness. Charpy V notch impact tests from three microalloyed welds under different cooling rates have been performed. Fractographic examination shows that several factors including large-sized grain, upper bainite or hard second phase, interact to determine the brittle fracture mode and impaired toughness of Nb bearing weld at high heat input. In contrast to this reduced toughness, Ti bearing welds exhibits satisfied toughness regardless of at a fast or slow cooling rate as a result of limited austenite grain and refined favourable intragranular acicular ferrite structure. Moreover, in the case of such refined structure as matrix, TiN particles are found to be irrelevant to the fracture process and crystallographic misorientation results also confirms that high angle boundaries between fine ferrites plates provide much effective barrier for crack propagation and contribute to improved toughness. T2 - 69th IIW Annual Assembly and International Conference CY - Melbourne, Australia DA - 10.07.2016 KW - Cooling rate KW - High strength steel KW - Microalloy elements KW - HAZ toughness KW - Microstructure PY - 2016 AN - OPUS4-39458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiede, Tobias A1 - Mishurova, Tatiana A1 - Cabeza, Sandra A1 - Kromm, Arne A1 - Nadammal, Naresh A1 - Bode, Johannes A1 - Bruno, Giovanni T1 - Residual stress analysis in selective laser melted parts of superalloy IN718 N2 - Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts in comparison to the traditional subtractive manufacturing strategies. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing. The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties. Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM. In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner. T2 - 19th HERCULES Specialized Course CY - Grenoble, France DA - 15.05.2017 KW - Additive manufacturing KW - Selective laser melting KW - Residual stresses KW - Distortion KW - Microstructure PY - 2017 AN - OPUS4-40388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Steppan, Enrico A1 - Steger, Jörg A1 - Kannengießer, Thomas T1 - Trapping in T24 steel weld joints – Effects on activation energy for hydrogen diffusion during TDA N2 - Failure cases in the past decade exhibited severe cracking in T24 welds and showed that generally hydrogen-assisted cracking (HAC) occurring up to 200°C cannot be excluded. A basic understanding is necessary on how hydrogen diffusion is influenced by the weld process. In this regard, both weld microstructures HAZ and weld metal have particular influence on hydrogen diffusion compared to the base material. In general, hydrogen diffusion at a certain temperature is described by diffusion coefficients representing an effective value of combined lattice diffusion and effects of reversible hydrogen traps. Those traps are typically precipitates, interstitials, grain boundaries and so on. A common approach to describe the trap character and its effect on diffusion is the determination of so-called activation energy. This can be done by respective thermal desorption analysis (TDA) with linear heating. In the present study, different T24 as-welded microstructures (BM, HAZ, WM) were investigated. For that purpose, electrochemically hydrogen charged specimens were analyzed by TDA with linear heating using a mass spectrometer for detection of ultra-low hydrogen amounts. The results showed that typically the as-welded HAZ had higher energy traps than the tempered base material. Nonetheless two important effects were ascertained: (1) it is strictly necessary to monitor the sample temperature due to its great impact on the hydrogen desorption peak temperature and (2) the real heating rate in the specimen vs. the applied heating rate has to be considered. Both influence the calculated activation energy, i.e. the assigned hydrogen trap character (moderate or strong trap), which changed up to a factor of two in terms of the calculated activation energy. This effect can be much more important compared to the microstructure effect itself. Hence, suitable experimental boundary conditions should be mandatory for the determination of hydrogen trap kinetics. T2 - Intermediate Meeting of IIW Commission C-II-A "Metallurgy of Weld Metal" CY - Trollhättan, Sweden DA - 06.03.2017 KW - Hydrogen KW - Trapping and diffusion KW - Thermal desorption analysis KW - Microstructure KW - Activation energy PY - 2017 AN - OPUS4-39401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the carbon content in NbC-Ni starting powders with the resulting microstructure, hardness and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Liquid phase sintering KW - Microstructure KW - Hardness KW - Carbon PY - 2017 AN - OPUS4-40647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Woydt, Mathias T1 - Niobium carbide, a new cermet material with excellent properties N2 - Niobium carbide is a ceramic material which can be used with excellent results to replace tungsten carbide with cobalt binder. Furthermore, it might be manufactured by classic ceramic technologies and even colloidal processing. To achieve high toughness and strength, it is necessary to have a perfect mix of hard phase and binder, which is mainly achieved by ball milling. Mechanical and physical properties as well as results on different tribological and application-oriented machining tests are presented. The results have been compared with results obtained with NbC grades with Co and Fe3Al binders as well as with pure binderless hot-pressed NbC and SPS sintered Nb2O5. T2 - ICCCI 2018 - 6th Int. Conf. on the Characterization and Control of Interfaces for High Quality Advanced Materials and 54th Summer Symposium on Powder Technology CY - Kurashiki, Japan DA - 09.07.2018 KW - Niobium carbide KW - Cermet KW - Microstructure KW - Properties PY - 2018 AN - OPUS4-45643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Thiede, Tobias A1 - Léonard, Fabien A1 - Farahbod, L. T1 - In-Situ Compression CT on Additively Manufactured in 625 Lattice Structures N2 - The porosity and the surface roughness are recently discussed problems for SLM parts. The influence of SLM process parameters on porosity is well studied for different materials. Nevertheless, the build angle (i.e. the angle between part orientation and build plate) needs to be understood as an additional SLM process parameter, as it has been shown, that the microstructure and hence the mechanical performance of various materials depend on the build angle. The inherent build angle of each strut as a part of a lattice structure is the motivation to investigate the influence of the build angle on the porosity and roughness on round-shaped (1 mm diameter) struts by means of CT. Conventional Coordinate Measuring Machine (CMM) has the limitation towards small and round shaped samples. The need for Computed Tomography (CT) regarding investigations of SLM parts will increase because no other non-destructive technique allows the assessment of complex geometries with inner laying surfaces. We used CT to assess the pores and the strut surface. Seven struts out of the nickel alloy Inconel 625 with build angles from 30° to 90° were studied. It was found that the number of pores is smaller, and the size of pores is larger for the 90° strut. In case of 30° strut, the number of pores is increased towards down-skin side, additionally, this strut orientation showed to have the largest number of attached powder particles. The elongated pores exist exclusively near the strut surface. While the roughness at the down-skin surface is highly depending of the biud angle, the roughness at the up-skin surface is the same for all struts. The mechanisms of pore and surface roughness formation is not mainly driven by gravity. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Additive Manufacturing KW - Metals KW - Microstructure PY - 2019 AN - OPUS4-47327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Artzt, K. A1 - Haubrich, J. A1 - Requena, G. T1 - Influence of manufacturing parameters on microstructure and subsurface residual stress in SLM Ti-6Al-4V N2 - Using non-optimum combination of manufacturing parameters in selective laser melting (SLM) may lead to reduction of quality of component: defects generation, distortion of geometry and even cracking. Usually, the optimization of parameters is performed by changing volumetric energy density (Ev) and selecting parameters giving low porosity values. However, not only low porosity but also stable microstructure and low residual stresses will help to achieve advanced mechanical behavior of the component. In present work, we investigated cuboid-shaped Ti-6Al-4V samples produced with different manufacturing parameters. The parameters leading to the same Ev were considered as well as parameters which are not included in Ev. Residual stresses in subsurface region were investigated by synchrotron X-ray diffraction, which allows to penetrate around 100 µm from the surface therefore overcome the problem of high roughness of SLM components without additional sample preparation. Only tensile stresses were found along the building direction, that can play critical role especially during cyclic loading. In parallel, using X-ray computed tomography we also observe that porosity is mainly concentrated in the contour region, except in case where the laser speed is small. However, by using some process parameters it was possible to decrease residual stresses and obtain uniform α+β Ti microstructure and relatively low porosity. Additionally, it was found that not included in Ev (e.g., base plate position, focus distance) should be considered as additional manufacturing parameters during SLM process. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Additive Manufacturing KW - Metals KW - Microstructure PY - 2019 AN - OPUS4-47328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Evans, Alexander T1 - Avoid living dangerously: non-destructive characterization of AM parts from powder to end-of-life N2 - The freeform and the revolutionary design possibilities offered by additive manufacturing have skyrocketed the amount of optimization studies in the realm of engineering, and metallic additive manufactured parts are becoming a reality in industry. Not surprisingly, this has not been paralleled by a similar enthusiastic wave in the realm of materials science, and still very little is known about AM materials properties. This has the consequence that, typically, conventional materials properties are still used in design and even in simulations. lt is necessary to dig a lot deeper than at present, in order to understand these new materials classes, and in particular their microstructure and their intemal stresses, largely different from their cast or wrought companions. T2 - ISAM Konferenz 2019 CY - Dresden, Germany DA - 29.01.2019 KW - Computed Tomography KW - Microstructure KW - Metals KW - Additive Manufacturing PY - 2019 AN - OPUS4-47331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, J. ED - Alexandrov, B. T. ED - Rethmeier, Michael T1 - Low heat input gas metal arc welding for dissimilar metal weld overlays part III: hydrogen-assisted cracking susceptibility N2 - Dissimilar metal weld overlays of nickel-base alloys on low-alloy steel components are commonly used in the oil and gas, petrochemical, and power generation industries to provide corrosion and oxidation resistance in a wide range of service Environments and temperatures. Traditionally, dissimilar weld overlays are produced using cold or hot wire gas tungsten arc welding. This study aims to identify and evaluate potential advantages of low heat input gas metal arc welding processes over the conventional gas tungsten arc welding in the production of such overlays. Parts I and II of this publication series described characteristics of the heat-affected zone and the transition zone region of alloy 625 on grade 22 steel overlays. These results indicate a good resistance against hydrogen-assisted cracking, which is being verified within this third part of the publication series. To determine the hydrogen-assisted cracking susceptibility, welded samples are tested using the delayed hydrogen-assisted cracking test. Fractography is performed using scanning electron microscopy along with energy dispersive spectroscopy. The results confirm the suitability and efficiency of low heat input gas metal arc welding for dissimilar weld overlays. Variation of the postweld heat treatment procedure bears potential for improvement in this respect. KW - Low heat input GMA welding KW - Dissimilar metal weld overlays KW - Coarse-grained heat-affected zone KW - Grain size KW - Microstructure KW - Fusion Zone KW - Nickel alloys PY - 2018 U6 - https://doi.org/10.1007/s40194-018-0674-7 SN - 0043-2288 SN - 1878-6669 SP - 1 EP - 8 PB - Springer AN - OPUS4-47236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian T1 - Microstructural investigations of an Al-2618 alloy N2 - Results of Microstructural investigations of an Al-2618 alloy are summrised and discussed. T2 - FVV Arbeitskreissitzung CY - Berlin, Germany DA - 13.05.2015 KW - Aluminium alloy KW - Transmission electron microscopy KW - Microstructure KW - Degradation PY - 2015 AN - OPUS4-42197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Microstructural characterisation and creep of 2618A N2 - Results concerning the creep behavoiur and microstructure of Aluminium alloy 2618A were presented and discussed. T2 - AK-Sitzung CY - Frankfurt, Germany DA - 15.10.2015 KW - Aluminium alloy 2618A KW - Microstructure KW - Creep KW - Degradation KW - Transmission electron microscopy PY - 2015 AN - OPUS4-42201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Piesker, Benjamin A1 - Skrotzki, Birgit T1 - Microstructural characterisation of ageing and creep of 2618A N2 - The degradation process of alloy 2618A was investigated and results especially regarding volume fractions are presented. An ageing model for the alloy is tentatively formulated. However, the presence of dislocations remains questionable. T2 - Working Group Meeting Research Association for Combustion Engines CY - Frankfurt, Germany DA - 24.11.2016 KW - Alloy 2618A KW - Dark-field transmission electron microscopy KW - Degradation KW - Microstructure KW - Volume fraction PY - 2016 AN - OPUS4-42246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Hartrott, P. A1 - Metzger, M. A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Lifetime assessment of aging materials N2 - Materials subjected to high-temperature service conditions will change their microstructure with time. Associated with this aging process is a change of mechanical properties as well as a change of damage mechanisms. Within the scope of the FVV project Aging and Lifetime, Fraunhofer IWM in Freiburg and BAM in Berlin (both Germany) experimentally characterized the widespread high-temperature aluminum alloy EN AW-2618A in different overaging states. Based on the experimental findings, models for numerical lifetime assessment with the finite-element method were implemented. KW - Aluminum alloy KW - Aging KW - Microstructure KW - Lifetime prediction KW - Damage PY - 2018 U6 - https://doi.org/10.1007/s38313-018-0084-7 SN - 2192-9114 VL - 79 IS - 10 SP - 64 EP - 68 PB - Springer AN - OPUS4-46065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Schriever, Sina A1 - Skrotzki, Birgit ED - Panfilov, Peter ED - Kodzhaspirov, Georgii T1 - Microstructural evolution during creep of Al-alloy 2618A N2 - The aluminum alloy 2618A is an Al-Cu-Mg alloy with additions of Fe and Ni, which was designed for long-term operation at elevated temperature in transportation and aerospace industries. Typical applications include aircraft parts and structures (sheet material) or engine components such as turbo charger centrifugal compressor wheels (forged material). Such components are subjected to prolonged aging during service, (e.g. 50 000 h) at temperatures which are close to their age hardening temperature (ca. 190 °C). The microstructural evolution during creep exposure is studied. T2 - Creep 2017 CY - St. Petersburg, Russia DA - 19.07.2017 KW - Creep KW - Microstructure KW - Coarsening KW - TEM PY - 2017 SN - 978-5-7422-5799-8 SP - 80 EP - 81 PB - SpbPU Publisher CY - St. Petersburg, Russia AN - OPUS4-40750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Rockenhäuser, Christian A1 - Schriever, Sina T1 - Microstructural Evolution during Creep of Al-Alloy 2618A N2 - The aluminum alloy 2618A is an Al-Cu-Mg alloy with additions of Fe and Ni, which was designed for long-term operation at elevated temperature in transportation and aerospace industries. Typical applications include aircraft parts and structures (sheet material) or engine components such as turbo charger centrifugal compressor wheels (forged material). Such components are subjected to prolonged aging during service, (e.g. 50 000 h) at temperatures which are close to their age hardening temperature (ca. 190 °C). The microstructural evolution was investigated. T2 - Creep 2017 CY - St. Petersburg, Russia DA - 18.06.2017 KW - Creep KW - Microstructure KW - Coarsening KW - TEM PY - 2017 AN - OPUS4-40756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haung, S. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC grain growth control and mechanical properties of Ni bonded NbC cermets prepared by vacuum liquid phase sintering N2 - The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) additions on the microstructure and concommitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Hard materials KW - Sintering KW - Microstructure KW - Core-rim KW - Mechanical properties PY - 2017 AN - OPUS4-40658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - NbC grain growth control and mechanical properties of Ni bonded NbC cermets prepared by vacuum liquid phase sintering N2 - The current study reports on the effect of the sintering temperature and secondary carbide (VC, Mo2C and TiC) additions on the microstructure and concommitant Vickers hardness (HV30) and fracture toughness of Ni-bonded NbC cermets. All cermets were prepared by pressureless sintering in vacuum. Detailed microstructural investigation was performed by electron probe microanalysis (EPMA) and X-ray diffraction (XRD) analysis. Sintering results indicated that both the sintering temperature and secondary carbide additions had a significant effect on the properties of NbC-Ni cermets. Nickel pools and residual pores were observed in the cermets sintered at temperatures ≤ 1340 °C. Increasing of the sintering temperature up to 1420 or 1480 °C resulted in fully densified NbC-Ni based cermets composed of homogeneous contrast cubic NbC grains for the single carbide (VC or Mo2C) modyfied system, whereas core-rim structured NbC grains were observed with the additon of TiC + VC or TiC+Mo2C. The secondary carbide doped cermets with 5–10 vol.% VC/Mo2C and 10 vol.% TiC showed a significantly improved hardness and fracture toughness, as compared to the plain NbC-Ni cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Hard materials KW - Sintering KW - Microstructure KW - Core-rim KW - Mechanical properties PY - 2017 SP - HM 13/1 EP - HM 13/11 AN - OPUS4-40592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huang, S. G. A1 - Vleugels, J. A1 - Mohrbacher, H. A1 - Woydt, Mathias T1 - Effect of carbon content on the microstructure and mechanical properties of NbC-Ni based cermets N2 - The aim of this work was to correlate the carbon content in NbC-Ni starting powders with the resulting microstructure, hardness and fracture toughness of Ni-bonded NbC cermets. T2 - 19. Plansee Seminar CY - Reutte, Austria DA - 29.05.2017 KW - Cermet KW - Liquid phase sintering KW - Microstructure KW - Hardness KW - Carbon PY - 2017 SP - HM 109/1 EP - HM 109/11 AN - OPUS4-40595 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Mente, Tobias A1 - Steppan, Enrico A1 - Steger, Joerg A1 - Kannengießer, Thomas T1 - Hydrogen trapping in T24 steel weld joints - microstructure influence vs. experimental design effect on activation energy for diffusion N2 - In general, hydrogen assisted cracking is a result of a critical combination of local microstructure, mechanical load and hydrogen concentration. In that connection, welded microstructures of low-alloyed creep-resistant steels can show different hydrogen trapping kinetics. That influences the adsorbed hydrogen concentration as well as the diffusion itself in terms of moderate or strong trapping. A common approach to describe trapping is by the activation energy that is necessary to release hydrogen from a specific trap site. In the present study, T24 base material and weld metal were investigated. For that purpose, electrochemically hydrogen charged specimens were analyzed by thermal desorption analysis(TDA) with linear heating using a mass spectrometer. The results showed a microstructure effect on hydrogen trapping kinetics at elevated temperatures. Additionally, it is necessary to monitor the specimen temperature. A comparison between idealized temperature profile and real specimen temperature showed that the calculated activation energy varied up to a factor of two. Thus, the assigned trap character(moderate or strong) changed. In case of high temperature peaks, this effect could be more important compared to the microstructure effect itself. T2 - 70th IIW Annual Assembly, Commission II-A CY - Shanghai, People's Republic of China DA - 25.06.2017 KW - Creep resisting materials KW - Welding KW - Hydrogen diffusion KW - Thermal desorption analysis KW - Microstructure KW - Experimental design PY - 2017 AN - OPUS4-40954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -