TY - THES A1 - Fritsch, Tobias T1 - A Multiscale Analysis of Additively Manufactured Lattice Structures N2 - Additive Manufacturing (AM) in terms of laser powder-bed fusion (L-PBF) offers new prospects regarding the design of parts and enables therefore the production of lattice structures. These lattice structures shall be implemented in various industrial applications (e.g. gas turbines) for reasons of material savings or cooling channels. However, internal defects, residual stress, and structural deviations from the nominal geometry are unavoidable. In this work, the structural integrity of lattice structures manufactured by means of L-PBF was non-destructively investigated on a multiscale approach. A workflow for quantitative 3D powder analysis in terms of particle size, particle shape, particle porosity, inter-particle distance and packing density was established. Synchrotron computed tomography (CT) was used to correlate the packing density with the particle size and particle shape. It was also observed that at least about 50% of the powder porosity was released during production of the struts. Struts are the component of lattice structures and were investigated by means of laboratory CT. The focus was on the influence of the build angle on part porosity and surface quality. The surface topography analysis was advanced by the quantitative characterisation of re-entrant surface features. This characterisation was compared with conventional surface parameters showing their complementary information, but also the need for AM specific surface parameters. The mechanical behaviour of the lattice structure was investigated with in-situ CT under compression and successive digital volume correlation (DVC). The Deformation was found to be knot-dominated, and therefore the lattice folds unit cell layer wise. The residual stress was determined experimentally for the first time in such lattice structures. Neutron diffraction was used for the non-destructive 3D stress investigation. The principal stress directions and values were determined in dependence of the number of measured directions. While a significant uni-axial stress state was found in the strut, a more hydrostatic stress state was found in the knot. In both cases, strut and knot, seven directions were at least needed to find reliable principal stress directions. KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Surface roughness analysis KW - Computed tomography PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:517-opus4-470418 DO - https://doi.org/10.25932/publishup-47041 SP - 1 EP - 97 PB - Universitätsbibliothek Potsdam CY - Potsdam AN - OPUS4-53476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knorr, Annett A1 - Fayet, G. A1 - Rotureau, P. A1 - Wehrstedt, Klaus-Dieter T1 - Predictive Methods for Determining the Thermal Decomposition Properties of Hazardous Substances JF - Chemical Engineering Transactions (CEt) N2 - Due to the fast development and availability of computers, predictive approaches are increasingly used in the evaluation process of hazardous substances complementary to experiments. Their use was recommended as alternative to experimental testing by the REACH regulation to complete the lack of knowledge on properties for existing substances that must be registered before 2018 (upon quantities). Among the proposed predictive approaches, Quantitative Structure Property Relationships (QSPR) are powerful methods to predict macroscopic properties from the only molecular structure of substances. In that context, the HAZPRED project (2015-2018, founded by the SAF€RA consortium) aims to develop theoretical models (e.g. QSPR) and small-scale tests to predict complex physico-chemical properties (e.g. thermal stability, explosivity) of hazardous substances to complete the lack of knowledge on these hazardous substances quickly or to understand their decomposition behaviour better. In particular, this contribution will present the work done in this project on the physical hazards of organic peroxides and self-reactive substances: gathering of existing experimental data, new experimental campaigns, review of existing models and proposition of new estimation methods. KW - QSPR KW - HAZPRED KW - Organic peroxides KW - Self-reactive substances PY - 2019 UR - https://www.aidic.it/ DO - https://doi.org/10.3303/CET1977057 SN - 2283-9216 VL - 77 SP - 337 EP - 342 PB - AIDIC CY - Milano AN - OPUS4-51282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Javaheri, E. A1 - Pittner, Andreas A1 - Graf, B. A1 - Rethmeier, Michael T1 - Instrumented indentation technique and its application for the determination of local material properties of welded steel structures T2 - DVS-Berichte N2 - The determination of mechanical properties of welded Steel structures such as strength or ductility is a subject of high interest for the majority of Companies in the area of metal Processing. The material Parameters can be obtained by performing the tensile test on the samples made from a part of a component. In some cases, it is highly expensive to produce the tensile specimens especially from the weld metal, which contains different type of microstructure such as weld seam or heat affected zone in an extremely small area. Therefore, a method is described in this paper to determine the material Parameters of high strength Steel structures and welded joints locally and without any additional effort to perform the tensile test. In this method, instrumented indentation technique (IIT), an indenter is pushed on the flat surface of a specimen in a certain period of time and simultaneously the applied force and the corresponding indentation path are measured. The data related to the force-indentation diagram is given as input to an artificial neural network (ANN) to obtain the material Parameters. The ANN can be trained by generating the large qualitative data sets with numerical Simulation of the IIT procedure. The Simulation must be run several times with the different material model parameter sets to generate the numerous force-indentation diagrams as the inputs of ANN. Then, the trained ANN is validated by performing the IIT on the welded joints and comparing the obtained material Parameters from ANN with the tensile test. Consequently, the mechanical properties of welded joints can be determined by performing the IIT and evaluating the resulting data by the ANN. T2 - 39. Assistentenseminar CY - Eupen, Germany DA - 12.09.2018 KW - Steel PY - 2019 SN - 978-396144-070-2 SP - 146 EP - 152 PB - DVS Media GmbH AN - OPUS4-51317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaumann, P. A1 - Schürmann, K. A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automatically Welded Tubular X-Joints for Jacket Substructures JF - Wiley Online Library N2 - To increase the competitiveness of jacket substructures compared to monopiles a changeover from an individual towards a serial jacket production based on automated manufactured tubular joints combined with standardized pipes has to be achieved. Therefore, this paper addresses fatigue tests of automatically welded tubular X-joints focusing on the location of the technical fatigue crack. The detected location of the technical crack is compared to numerical investigations predicting the most fatigue prone notch considering the structural stress approach as well as the notch stress approach. Besides, the welding process of the automated manufactured tubular X-joints is presented. KW - Tubular X-joints KW - Fatigue tests KW - Technical crack detection KW - Local fatigue spproaches PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513228 DO - https://doi.org/10.1002/cepa.1140 VL - 3 IS - 3-4 SP - 823 EP - 828 PB - Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG CY - Berlin AN - OPUS4-51322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emmerling, Franziska T1 - New insights in cocrystal formations: in situ investigations of mechanochemical syntheses N2 - Mechanochemistry is increasingly used for synthesizing soft matter materials including metal organic compounds and cocrystals. The ever-increasing interest in this method is contrasted by a limited mechanistic understanding of the mechanochemical reactivity and selectivity. Time-resolved in situ investigations of milling reactions provide direct insights in the underlying mechanisms. We introduced a setup enabling in situ investigation of mechanochemical reactions using synchrotron XRD combined with Raman spectroscopy. The specific combination allows to study milling processes comprehensively on the level of the molecular and crystalline structure and thus obtaining reliable data for mechanistic studies. We discuss our recent results investigating the formation of (polymorphic) cocrystals. First investigations of a mechanochemical synthesis under controlled temperature which allow determining the activation barrier are presented.6 Furthermore, X-ray diffraction and in situ Raman spectroscopy coupled with thermography revealed a low temperature increase during milling reactions due to the mechanical impact and clear temperature increases as a result of the reaction heat. Our results indicate that in situ investigation of milling reactions offer a new approach to tune and optimize mechanochemically synthesized compounds. T2 - CSEC Seminar University of Edinburgh CY - Edinburgh, Scotland DA - 16.05.2019 KW - Mechanochemistry KW - Acoustic levitation KW - In situ PY - 2019 AN - OPUS4-48098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir A1 - Falkenberg, Rainer A1 - Skrotzki, Birgit T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - This work aims for a yield function description of additively manufactured parts of S316L steel at the continuum-mechanical macro-scale by means of so-called virtual experiments using a crystal plasticity (CP) model at meso-scale. Additively manufactured parts require the consideration of the specific process-related microstructure, which prevents this material to be macroscopically treated as isotropic, because of crystallographic as well as topological textures. From virtual experiments, yield loci under various loading conditions are simulated. The scale bridging from meso- to macro-scale is realised by the identification of the simulated yield loci as a modified anisotropic Barlat-type yield model representation. T2 - Workshop on Additive Manufacturing, BAM CY - Berlin, Germany DA - 13.05.2019 KW - Virtual experiments KW - Additive manufacturing KW - Anisotropy KW - Crystal plasticity KW - Scale-bridging PY - 2019 AN - OPUS4-48064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Komann, Steffen A1 - Wille, Frank T1 - Special form radioactive material (SFRM)- kick off discussion for harmonisation of approval procedure and certificate N2 - Exchange of experiences in SFRM approval procedure, Possibilities for harmonisation. Support for preparation of proposal for the next IAEA SSR-6/ SSG-26 revision process concerning. Special Form Radioactive Material (SFRM)-working life. T2 - European Association of Competent Authorities for safe Transport of Radioactive Material, Meeting 15 CY - Athen, Greece DA - 15.05. 2019 KW - Ageing behaviour KW - Radioactive sources KW - Approval PY - 2019 AN - OPUS4-48061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Pötzsch, Sina A1 - Rehfeldt, Rainer T1 - Compatibility of polymeric materials with heating oil/biodiesel blends at different temperatures N2 - Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with admixtures of 10 % biodiesel (B10) and 20 % biodiesel (B20). The polarity of biodiesel increases its solvency and facilitates permeation and extrac-tion. Solvation, swelling and/or extraction lead to changes in the physical properties and chemical changes of polymeric materials. The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, EPDM, CR, CSM, NBR, IIR, VMQ, FVMQ, PA and PUR in up to four-year aged B10 for 84 days at 20 °C, 40 °C and 70 °C. The polymeric materials: ACM, FKM, HNBR, PA, PE; POM, PUR and PVC were ex-posed to B20 for 84 days at 40°C and 70°C in another research project. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after the exposure for 84 (42) days in the heating oil blends B10 and B20. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was deter-mined for the evaluation of the compatibility. Measurements of the variations in mass, tensile properties and Shore hardness after exposure of the polymers in non-aged and aged heating oil B10 showed clearly that FKM, FVMQ and PA were the most resistant materials in B10. The elastomers CR, CSM, EPDM, IIR, NBR and VMQ were generally not resistant to B10. Damage to the materials increased with higher test temperatures and the age of B10. FKM, POM and PVC showed high compatibility in B20 at 40°C and 70 °C. ACM, HNBR and PA were evaluated as resistant in B20 at 40 °C but not at 70°C. T2 - Corrosion 2019 CY - Warsaw, Poland DA - 27.09.2019 KW - Polymers KW - Compatibility evaluations KW - Heating oil with 10% biodiesel KW - Heating oil with 20% biodiesel KW - Tensile properties KW - Shore hardness PY - 2019 AN - OPUS4-48146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira T1 - Parchment N2 - This lecture will present history of parchment based on written sources and chemical examination of antique, medieval and modern parchment. Our studies of the Dead Sea Scrolls writing surfaces show that they can be divided roughly into three groups: leather, parchments of a light tint, and those of various shades of brown. The latter ones are invariably tanned, whereas the middle group is characterized by the presence of various inorganic salts. Some of the pale parchments, among them the Temple Scroll (11Q19), are remarkably similar to medieval European parchment. Therefore we have formulated the working theory that in the Judaea of the Hellenistic period two different parchment-making traditions existed side by side: an ‘eastern’ one (represented by the tanned parchments of Qumran, closely resembling Aramaic documents from the fifth century BC, and a ‘western’ one (represented by the untanned/lightly tanned ones similar to early Christian Greek parchments). This division has found support during our studies of the Geniza fragments, in which Babylonian and Palestinian traditions seem to follow the “eastern” and “western” technologies, respectively. T2 - Sumer School: Manusciences19 CY - Frejus, France DA - 10.03.2019 KW - Parchment KW - Leather KW - Tanning PY - 2019 AN - OPUS4-48138 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira A1 - Hahn, Oliver T1 - Inks and pigments N2 - The writing materials used in various cultures and epochs can be divided into two groups. The first comprises materials that write themselves, producing script by rubbing their own material off onto the writing surface. It includes charcoal, graphite, chalk, raddle, and metal styluses. Depending on the material and consistency, these are cut or pressed to make styluses and then used for writing. The second group comprises all coloring liquids that are applied to the writing surface with a quill, pen, or printing block. It includes inks made from dye solutions (for example, tannin inks) and those made from pigment dispersions (for example, sepia, soot, and bister inks). The latter are sometimes also rubbed as pastes into letters incised into the writing surface, where they increase visual contrast. Due to the variety of recipes and the natural origin of raw materials, there is a wide range of different components and impurities in writing materials. Soluble inks (Tinten) Soluble inks are based mainly on dyes forming a water solution. Colored inks were manufactured with different plant or insect dyes (e.g. Brazil wood, kermes). To stabilize the volatile material, the dyes were mixed with a mordant (e.g., alum). Brown plant inks – best-known as blackthorn or Theophilus’ inks – are usually produced from the blackthorn bark and wine. In the early European Middle Ages, inks of this kind were widely used in the production of manuscripts in monasteries. Usually, they are light brown, so sometimes small amounts of iron sulfate were added, which led to what was called an “imperfect” iron gall ink. The difference between “classic” iron gall ink and such imperfect ink is therefore not clear: the distinction is not possible, especially with the naked eye. Dispersion inks (Tuschen) According to its generic recipe, one of the oldest black writing materials is produced by mixing soot with a binder dissolved in a small amount of water. Thus, along with soot, binders such as gum arabic (ancient Egypt) or animal glue (China) are among the main components of soot inks. From Pliny’s detailed account of the manufacture of various soot-based inks, we learn that, despite its seeming simplicity, producing pure soot of high quality was not an easy task in Antiquity. Therefore, we expect to find various detectable additives that might be indicative of the time and place of production. One such carbon ink requires the addition of copper sulfate . The experimental discovery of this ink in 1990 led to a misleading expression “metal ink” that is sometimes found in the literature. Colored dispersion inks based on pigments such as orpiment, cinnabar, or azurite have been known since Antiquity. Natural or artificially produced minerals are finely ground and dispersed in a binding medium. As in soot inks, water-soluble binders such as gum arabic or egg white were used. Iron gall ink (Eisengallustinten) Iron gall inks are a borderline case between these two groups. They are produced from four basic ingredients: galls, vitriol as the main source of iron, gum arabic as a binding media, and an aqueous medium such as wine, beer, or vinegar. By mixing gallic acid with iron sulfate, a water-soluble ferrous gallate complex is formed; this product belongs to the type “soluble inks”. Due to its solubility, the ink penetrates the writing support’s surface, making it difficult to erase. Exposure to oxygen leads to the formation of insoluble black ferric gallate pigment, i.e., “dispersion ink”. Natural vitriol consists of a varying mixture of metal sulfates. Since for ink making it was obtained from different mines and by various techniques, inks contain many other metals, like copper, aluminum, zinc, and manganese, in addition to the iron sulfate. These metals do not contribute to color formation in the ink solution, but possibly change the chemical properties of the inks. T2 - Summer School Manusciences 19 CY - Frejus, France DA - 10.03.2019 KW - Ink KW - Material science KW - Cultural heritage PY - 2019 AN - OPUS4-48139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Oliver T1 - Paper: history, manufacture, properties N2 - The lecture traces the origins of paper, the manufacture and the spread from China to the Middle East and Europe. Though technological progress considerably affected each step of the manufacture of paper, the essence of the invention remains unchanged until today. The process of manufacturing handmade paper can be divided into a number of steps: - choosing the raw material (e.g. cellulose from wood, cotton, rags) - beating and grinding the fibres into small pieces - producing a liquid pulp of the desired texture - treating the pulp with various additives - filling the pulp suspension into a paper mould - draining the water - pressing and drying to get the actual sheet - various post-production treatments We will see how the manufacturing process is reflected in the properties of the paper and its degradation. A special attention will be paid to the instrumental analysis for identification of the paper types. Also watermark play an important role in the studies of the manuscripts. A short overview will be offered at the ends of the lecture. T2 - Summer School Manusciences 19 CY - Frejus, France DA - 10.03.2019 KW - Material science KW - Cultural heritage PY - 2019 AN - OPUS4-48140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griepentrog, Michael T1 - Estimation of measurement uncertainty of instrumented indentation testing N2 - Some critical discussion of the state of the art of uncertainty evaluationin Instrumented Indentation Testing IIT Nowadays the Instrumented Indentation Testing (IIT), in the nano range often named as nano indention, is one of the most commonly used methods to determine the mechanical properties of materials in the micro and nano range. This method is already extensive standardized in ISO 14577 part 1-4. In the past, the application of this standard in testing praxis shows that the established values have an excellent precision.If an uncertainty is calculated, the range of values within which the true value is asserted to lie with some level of confidencewill be known. In part 1 of ISO 14577 [1] two methods for evaluation of the uncertainty in IIT are mentioned: Method 1 for determining uncertainty considers only those uncertainties associated with the overall measurement performance of the testing machine with respect to the reference blocks. Method 2calculates a combined uncertainty from individual contributions. These may be grouped into random and systematic uncertainties. Both methods will be described in detail using examples from the dailyexperimental praxis. The comparabilityof both methods will be critically discussed. Finally, it will be showedhow the calculated uncertaintiescan be used for performancetests and product specifications. Acknowledgement This work was performed under the support of the EMPIR project 17NRM05Advancing measurement uncertainty̶ comprehensiveexamples for key international standards References [1] ISO 14577 part 1 (2017) T2 - KLA Nanomechanical Testers User Workshop CY - Langen, Germany DA - 02.05.2019 KW - Instrumented Indentation Testing KW - IIT KW - nanoindentation KW - mechanical properties KW - uncertainty KW - performance test KW - product specification PY - 2019 AN - OPUS4-48141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhning, Martin A1 - Yin, Huajie A1 - Schönhals, Andreas T1 - Characterization of high-performance membrane polymers for gas separation using broadband dielectric spectroscopy N2 - In recent years superglassy polymers exhibiting intrinsic microporosity established a new perspective for a number of applications, especially for gas separation membranes as These polymers Combine extremely high permeabilities with attractive selectivities. The essential factor governing the structure Formation in the solid film or layer is either a contorted rigid Backbone (polymers of intrinsic microporosity - PIMs) or extremely bulky side groups (polynorbornenes and polytricyclonenenes). For a deeper understanding of both types of such high-Performance polymers for gas separation membranes and their further development broadband dielectric spectroscopy (BDS) can provide a substantial contribution. BDS addresses molecular relaxations characterizing the dynamics of the solid polymer as a major factor determining the gas transport properties but also the physical aging behavior which is an essential issue for such polymers. BDS is applied on PIMs where fluctuations of molecular dipoles connected to the backbone can be directly monitored. Furthermore, also polynorbornenes were investigated which carry no dipole moment in their repeat unit - the high resolution of modern equipment allows for the detailed analysis also for very small dielectric losses originating from partially oxidized moieties or marginal catalyst residues. Additionally, from interfacial polarization phenomena, such as Maxwell-Wagner-Sillars (MWS) polarization due to blocking of charge carriers at internal interfacial boundaries on a mesoscopic length scale, valuable information on the intrinsic microporosity and its changes induced by physical aging can be obtained. Finally, also conductivity can be characterized in detail in such polymeric systems revealing contributions of interactions of aromatic moieties (π-π-stacking) or the drift motion of charge carriers. These features also determine the structure formation in the solid state. T2 - 257th ACS National Meeting - Symposium "Transport in Polymer Membranes" CY - Orlando, FL, USA DA - 31.03.2019 KW - polymers KW - gas separation membranes KW - polynorbornenes KW - polymers of intrinsic microporosity KW - dielectric spectroscopy KW - molecular mobility PY - 2019 AN - OPUS4-48142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea A1 - An, Biwen Annie A1 - Kleinbub, Sherin T1 - Investigation of methanogen-induced microbiologically influenced corrosion (Mi-MIC) using simulated marine environments under flowing conditions N2 - Microbially influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms (SRM) which act upon the metal by the reactiveness of hydrogen sulfide, and by withdrawal of the available electrons in electrical contact with the metal. Methanogenic archaea can also cause MIC by directly withdrawing electrons from the iron surface for methanogenesis. However, the mechanistic details and kinetics of the overall process are poorly understood. Precipitation of siderite, a by-product of methanogenesis, (4Fe + 5HCO3 + 5H+  4FeCO3 + CH4 + 3H2O) can lead to an insulating layer on the metal surface and lower the corrosion rate. Still, the extent of FeCO3 precipitation may be significantly influenced by environmental conditions such as pH and advective processes. T2 - Dechema CY - Frankfurt a. M., Germany DA - 13.05.2019 KW - MIC KW - Corrosion KW - Methanogens KW - Corrosion product PY - 2019 AN - OPUS4-47982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik A1 - Pelkner, Matthias T1 - Eddy Current Testing for Laser Beam Melting N2 - This poster presents a new application for high-spatial resolution eddy current testing (ET) with magnetoresistive (MR) sensor arrays for additive manufacturing (AM) T2 - Workshop on Additive Manufacturing CY - Berlin, Germany DA - 13.05.2019 KW - GMR KW - Additive Manufacturing KW - 316L KW - LBM KW - SLM KW - Eddy Current PY - 2019 AN - OPUS4-47992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vogl, Jochen T1 - What isotopes can do... N2 - The talk gives Brief overview on the effects causing isotope variations in nature and some typical applications. It also Points to a potential application in corrosin sciences. T2 - Final Colloquium: Microbiologically influenced corrosion CY - Berlin, Germany DA - 21.05.2019 KW - Iron isotope fractionation KW - Microbially induced corrosion PY - 2019 AN - OPUS4-48273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. ED - M., Oldenburg ED - J., Hardell ED - D., Caellas T1 - Tribological performance of localized dispersed X38CrMoV5-3 surfaces for hot stamping of Al-Si coated 22MnB5 sheets T2 - Hot Sheet Metal Forming of High-Performance Steel - CHS2, Wissenschaftliche Skripten N2 - Over the last years, the weight of modern car bodies has risen significantly due to the increasing customers’ demand for comfort and safety equipment. However, this ongoing trend leads to an increasing fuel consumption and thus to higher carbon dioxide emissions. In order to counteract these problems, hot stamping has been established in the automotive industry as a key technolo-gy for lightweight construction, regarding the manufacturing of safety-relevant car body compo-nents. Hot stamped parts are commonly made out of boron-manganese steel 22MnB5, which is initially austenized and subsequently formed and quenched in one process step. As a result, geo-metrical complex structures with an ultimate tensile strength of 1500 MPa are generated. The surfaces of the workpieces are coated with an Al-Si layer to avoid oxide scale formation and to ensure corrosion protection. However, the coating system leads to an increased adhesive wear on the tool surface due to the high thermo-mechanical tool stresses. Therefore, a time and cost con-suming rework of the hot stamping tools is required. The aim of this study is to increase the tribological performance of hot stamping tools by using a laser implantation process. This tech-nique allows the ma-nufacturing of separated, elevated and dome-shaped microstructures on the tool surface in consequence of a localized dispersing of hard ceramic particles by pulsed laser radiation. The generated surface features offer great potential for reducing the tribological load, due to their high hardness and wear resistance. For this purpose, the friction coefficient of un-modified and laser implanted tool surfaces were examined and compared by using a modified pin-on-disk test. In addition, the surfaces were analyzed by optical measurements in order to quantify the amount of wear. T2 - 7th International Conference on Hot Sheet Metal Forming of High-Performance Steel CHS2-2019 CY - Lulea, Sweden DA - 02.06.2019 KW - Laser implantation KW - Surface texturing KW - X38CrMoV5-3 KW - TiB2 KW - Hot-Stamping PY - 2019 VL - 2019 SP - 357 EP - 364 AN - OPUS4-48285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weltschev, Margit T1 - Compatibility of sealing materials with biofuels and biodiesel heating oil blends at different temperatures JF - International Journal of Earth & Environmental Science N2 - Biofuels including ethanol and biodiesel (fatty acid methyl ester, FAME) represent an important renewable fuel alternative to petroleum-derived transport fuels. Increasing biofuels use would bring some benefits, such as a reduction in oil demands and greenhouse gas emissions, and an improvement in air quality. Materials compatibility is a major concern whenever the fuel composition is changed in a fuel system. The objective of this research was to determine the resistance of frequently used sealing materials such as CR (chloroprene rubber), CSM (chlorosulfonated polyethylene), EPDM (ethylene-propylene-diene rubber), FKM (fluorocarbon rubber), FVMQ (methyl-fluorosilicone rubber), IIR (butyl rubber), NBR (acrylonitrile-butadiene rubber), PA (polyamides), PUR (polyester urethane rubber) and VMQ (methyl-vinyl-silicone rubber), in heating oil with admixtures of biogenic sources such as E10 (fuel with max. 10 % ethanol), E85 (fuel with 85 % ethanol), non-aged and aged biodiesel, diesel fuel with 5 % biodiesel, non-aged and aged B10 (heating oil with 10 % biodiesel) at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was set for the evaluation of the compatibility. The sealing materials CR, CSM, EPDM, IIR and NBR were generally not resistant to biodiesel and B10. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. KW - Compatibility evaluation KW - Polymers KW - FAME KW - Heating oil with 10 % FAME PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479722 DO - https://doi.org/10.15344/2456-351X/2019/165 SN - 2456-351X VL - 4 IS - 165 SP - 4 EP - 9 PB - Graphyonline Publications Pvt. Ltd. CY - Bangalore, Karnataka, Indien AN - OPUS4-47972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra A1 - Lindemann, Franziska A1 - Hodoroaba, Vasile-Dan T1 - Nano Powder - a Challenge for Granulometry N2 - If the particle size decreases, the ratio of surface area to volume increases considerably. This provides benefits for all surface-driven processes that run faster or at lower temperatures than larger particles. However, handling and characterization of the nanopowders are much more difficult. Particularly polydisperse powders with irregular shape, as grinding products, represent a challenge. Granulometry in the submicron and nanoscale often leads to incorrect results without knowledge of particle morphology. This presentation demonstrates potentials of using the volume-specific surface area (SV or VSSA) in the granulometric characterization of nanopowders, for instance, correlations between the volume-specific surface area and the median particle size are discussed considering the particle morphology and the model of the logarithmic normal distribution. Moreover, the presentation deals with the optimal dispersion of nanopowders during sample preparation. Indirect ultrasound device with defined cooling was developed to prevent both contamination by sonotrode abrasion and sample changes by heat. Successful granulometric characterization of nanopowders demands both improved dispersion technology and very often an effective combination of two or more measurement methods. T2 - Jahrestagung der Deutschen Keramischen Gesellschaft CY - Leoben, Austria DA - 06.05.2019 KW - Nano screening KW - VSSA KW - Nano particle KW - Particle size PY - 2019 AN - OPUS4-47976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geyler, Paul A1 - Rabe, Torsten A1 - Mieller, Björn A1 - Léonard, Fabien T1 - Machine learning assisted evaluation of the shape of VIAs in a LTCC multilayer N2 - The introduction of the 5G technology and automotive radar applications moving into higher frequency ranges trigger further miniaturization of LTCC technology (low temperature co-fired ceramics). To assess dimensional tolerances of inner metal structures of an industrially produced LTCC multilayer, computer tomography (CT) scans were evaluated by machine learning segmentation. The tested multilayer consists of several layers of a glass ceramic substrate with low resistance silver-based vertical interconnect access (VIA). The VIAs are punched into the LTCC green tape and then filled with silver-based pastes before stacking and sintering. These geometries must abide by strict tolerance requirements to ensure the high frequency properties. This poster presents a method to extract shape and size specific data from these VIAs. For this purpose, 4 measurements, each containing 3 to 4 samples, were segmented using the trainable WEKA segmentation, a non-commercial machine learning tool. The dimensional stability of the VIA can be evaluated regarding the edge-displacement as well as the cross-sectional area. Deviation from the ideal tubular shape is best measured by aspect ratio of each individual layer. The herein described method allows for a fast and semi-automatic analysis of considerable amount of structural data. This data can then be quantified by shape descriptors to illustrate 3-dimensional information in a concise manner. Inter alia, a 45 % periodical change of cross-sectional area is demonstrated. T2 - DKG Jahrestagung 2019 CY - Leoben, Austria DA - 06.05.2019 KW - Machine Learning KW - LTCC multilayer KW - 5G PY - 2019 AN - OPUS4-48289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -