TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, Victor T1 - Геометрические различия между кратером шва и сварочной ванной T1 - Geometric differences between end crater and weld pool JF - Наука и техника JF - Welding and diagnostics N2 - Приведено аналитическое решение задачи теплопроводности после прекращения действия подвижного источника теплоты для различных комбинаций источника и свариваемого тела. Показано, что после выключения источника возможно дополнительное плавление основного металла за счет перегретого жидкого металла сварочной ванны. Например, при лазерной сварке со сквозным проплавлением стальной пластины толщиной 2 мм длина кратера шва может быт на 19% больше установившейся длины сварочной ванны. Установлено, что центр кратера, в котором заканчивается затвердевание жидкого металла, смещен в сторону хвостовой части кратера относительно оси теплового источника в момент прекращения его действия. Скорость и направление кристаллизации металла сварочной ванны и кратера различны. N2 - A functional-analytical solution of the problem of heat conduction after the moment of switch-off of the moving heat source is presented. Different combinations of heat sources and heated bodies are considered. It is demonstrated that an additional melting of the base metal is possible after the switch-off due to the overheated weld pool metal. For example, in laser beam keyhole welding of a 2 mm thick steel plate, the crater can be 19% longer than the weld pool. It is found that the crater centre, where the solidification of the liquid metal ends, is displaced from the heat source axis at the moment of switch-off towards the weld pool tail. The rate and the direction of crystallization of the molten metal in the weld pool and the end crater differ significantly. KW - сварочная ванна KW - кратер шва KW - плавление, KW - кристаллизация, KW - температурное поле KW - функция теплонасыщения KW - Weld pool KW - End crater KW - Melting KW - Solidification KW - Temperature field KW - Heat saturation function PY - 2019 SN - 2071-5234 SP - 19 EP - 23 PB - National Agency for Control and Welding CY - Moscow AN - OPUS4-50289 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gook, S. A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Avoidance of end crater imperfections at high-power laser beam welding of closed circumferential welds JF - Welding in the World N2 - The present work deals with the development of a strategy for the prevention of end crater defects in high-power laser welding of thick-walled circumferential welds. A series of experiments were performed to understand the influence of the welding Parameters on the formation of end crater defects such as pores, cracks, root excess weld metal and shrinkage cavities in the overlap area. An abrupt switch-off of the laser power while closing the circumferential weld leads to a formation of a hole which passes through the whole welded material thickness. A laser power ramp-down causes solidification cracks which are initiated on the transition from full-penetration mode to partial penetration. Defocusing the laser beam led to promising results in terms of avoiding end crater defects. Cracks and pores in the overlap area could be effectively avoided by using defocusing techniques. A strategy for avoiding of end crater imperfections was tested on flat specimens of steel grade S355J2 with a wall thickness of between 8 mm and 10 mm and then transferred on the 10 mm thick pipe sections made of high-strength pipeline steel API5L-X100Q. KW - Laser beam welding KW - Circumferential weld KW - End crater PY - 2019 DO - https://doi.org/10.1007/s40194-019-00841-x SP - 1 PB - Springer AN - OPUS4-50270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Gook, S. A1 - Üstündag, Ö. A1 - Gumenyuk, Andrey T1 - Avoidance of end crater imperfections at high-power laser beam welding of closed circumferential welds N2 - The present work deals with the development of a strategy for the prevention of end crater defects in high-power laser welding of thick-walled circumferential welds. A series of experiments were performed to understand the influence of the welding parameters on the formation of end crater defects such as pores, cracks, excessive root-side drop-through and shrinkage cavities in the overlap area. An abrupt switch-off of the laser power while closing the circumferential weld leads to a formation of a hole which passes through the whole welded material thickness. A laser power ramp causes solidification cracks which are initiated on the transition from full-penetration mode to partial penetration. Strategies with a reduction of the welding speed shows a creation of inadmissible root sagging. Defocusing the laser beam led to promising results in terms of avoiding end crater defects. Cracks and pores in the overlap area could be effectively avoided by using defocusing techniques. A strategy for avoiding of end crater imperfections was tested on flat specimens of steel grade S355J2 with a wall thickness of 10 mm and then transferred on the 9.5 mm thick pipe sections made of high-strength steel X100Q. T2 - The 72nd IIW Annual Assembly and International Conference 2019 CY - Bratislava, Slovakia DA - 07.07.2019 KW - End crater KW - Laser beam welding KW - Circumferential welds PY - 2019 AN - OPUS4-48976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Üstündag, Ömer A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser-arc welding of thick-walled pipe segments with optimization of the end crater N2 - The study deals with the application of the high-power hybrid-laser arc welding process on up to 15 mm thick pipe segments with the intention to avoid end crater imperfections during closing of the circumferential welds, where the pipes were turned during welding in 1G- and 2G-positions. Different techniques such as laser power ramp-down, abrupt switch-off of the laser power and change of the magnification of the laser spot diameter and defocusing of the laser beam relative to the workpiece were tested to remove the laser energy from the process. It could be shown that a high defocusing of the optic system above 40 mm with a resulting beam diameter > 2.9 mm in a short overlap length of approx. 20 mm leads to the formation of a cup-shaped weld seam, which is preferred for avoidance of cracks and pores in the end crater. A laser optics with motor-driven lens system was used for the welding experiments to defocuse the laser beam without changing the position of the arc. T2 - 11th CIRP Conference on Photonic Technologies LANE 2020 CY - Online Meeting DA - 07.09.2020 KW - End crater KW - Hybrid laser-arc welding KW - Circumferential weld PY - 2020 AN - OPUS4-51634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Gook, S. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Hybrid laser-arc welding of thick-walled pipe segments with optimization of the end crater JF - Procedia CIRP N2 - The study deals with the application of the high-power hybrid-laser arc welding process on up to 15 mm thick pipe segments with the intention to avoid end crater imperfections during closing of the circumferential welds, where the pipes were turned during welding in 1G- and 2Gpositions. Different techniques such as laser power ramp-down, abrupt switch-off of the laser power and change of the magnification of the laser spot diameter and defocusing of the laser beam relative to the workpiece were tested to remove the laser energy from the process. It could be shown that a high defocusing of the optic system above 40 mm with a resulting beam diameter > 2.9 mm in a short overlap length of approx. 20 mm leads to the formation of a cup-shaped weld seam, which is preferred for avoidance of cracks and pores in the end crater. A laser optics with motor-driven lens system was used for the welding experiments to defocuse the laser beam without changing the position of the arc. KW - Hybrid laser-arc welding KW - Circumferential weld KW - Thick-walled steel KW - Single-pass welding KW - End crater PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513260 DO - https://doi.org/10.1016/j.procir.2020.09.106 VL - 94 SP - 676 EP - 679 PB - Elsevier B.V. AN - OPUS4-51326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -