TY - CONF A1 - Gugin, Nikita T1 - Mechanochemistry: the Art of Upscaling N2 - "Mechanochemistry: The Art of Upscaling" talk explores the transition from small-scale ball milling reactions to large-scale production using reactive extrusion. This talk focuses on the challenges and strategies involved in scaling up mechanochemical processes, emphasizing the critical role of in situ monitoring techniques such as Raman spectroscopy and energy-dispersive X-ray diffraction (EDXRD). These methods provide real-time insights into reaction dynamics and phase changes, enabling the optimization of process parameters for efficient and controlled upscaling. The discussion highlights key advancements in the field and their industrial applications. T2 - SALSA Make and Measure conference CY - Berlin, Germany DA - 11.09.2024 KW - Mechanochemistry KW - Reactive extrusion PY - 2024 AN - OPUS4-61397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gugin, Nikita T1 - Chemists have solutions and know how to get rid of them N2 - Metal-organic framework-based biocomposites (MOF-biocomposites) are promising materials for biosensing, biocatalysis, and delivery of biopharmaceuticals. One of the most studied MOFs for bioapplications is ZIF-8 (zeolitic imidazolate framework 8) due to its high surface area, high thermal and chemical stability, and low cytotoxicity. The conventional synthesis of ZIF-8-biocomposites called biomimetic mineralization includes mixing selected biomolecules 2-methylimidazole, and soluble Zn2+ source in water.[3] Despite the high efficiency of the method, it does not allow for large-scale production and is restricted to hydrophilic biomolecules. Aimed at developing a scalable and versatile approach, we adapted our recently-reported ZIF-8 reactive extrusion for biocomposite production. We selected bovine serum albumin (BSA) as an inexpensive model biomacromolecule for the preparation of biocomposites. The synthesis of BSA@ZIF-8 was performed using a twin-screw extruder ZE 12 HMI (Three-Tec Gmbh) at a mild temperature of 40 °C. Automatic volumetric feeder ZD 12B (Three-Tec GmbH) was used to supply the reagent mixture consisting of 2-methylimidazole, zinc source, and BSA. To initiate the reaction, a catalytic amount of EtOH was added using a peristaltic pump BT-L (Lead Fluid, China). Powder X-Ray diffraction (PXRD), thermogravimetric analysis (TGA), FTIR, and N2 adsorption were used to characterize the extrudates. Highly crystalline and pure BSA@ZIF-8 with different BSA loadings was isolated after washing the extrudate with EtOH and sodium dodecyl sulfate. The EtOH feeding rate was optimized by following the protein encapsulation efficiency at a BSA mass fraction of 10%. A continuous extruder operation under optimized conditions showed good reproducibility and capability of producing biocomposites on the kilograms scale. These results provide highly valuable information for cheap and large-scale production of ZIF-8-based biocomposites. Due to the lack of restrictions on molecule size and solubility, our proof-of-concept study may significantly expand the selection of biomolecules for immobilization in ZIF-8, making the method applicable to various functional applications T2 - SALSA Make and Measure conference CY - Berlin, Germany DA - 13.09.2023 KW - In situ Raman KW - Large-scale processing KW - Reactive extrusion KW - Large-scale production KW - Mechanochemistry PY - 2023 AN - OPUS4-58953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -