TY - JOUR A1 - Kidangan, R. T. A1 - Unnikrishnakurup, Sreedhar A1 - P. Vengara, N. A1 - Balasubramaniam, Krishnan A1 - Rajagopal, P. A1 - Phani Prabhakar, K. V. A1 - Padmanabham, G. A1 - Riedel, F. A1 - Puschmann, M. T1 - Online monitoring of cold metal transfer (CMT) process using infrared thermography N2 - Online (passive) thermographic inspection of overlap joints of aluminium and zinc coated steel sheets made by cold metal Transfer weld brazing process was explored. Different experimental Trials were conducted for demonstrating the feasibility of thermographic inspection to detect the porosities, improper weld bead and to differentiate the pre weld temperature. The whole process was monitored using infrared cameras in different wavelength region. Image analysis algorithms were developed to reconstruct the thermal images that contain the signatures of the weld defects and to extract the pre weld temperature and ist evolution with distance from the centre of the weld torch. Post-weld radiography lends strong Support to the observations. KW - Infrared thermography KW - Dissimilar joints KW - Online monitoring KW - Cold metal transfer process PY - 2016 U6 - https://doi.org/10.1080/17686733.2016.1229330 SN - 1768-6733 SN - 2116-7176 VL - 14 IS - 1 SP - 68 EP - 78 PB - Taylor & Francis AN - OPUS4-38910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unnikrishnakurup, Sreedhar A1 - Thomas, R. A1 - Balasubramaniam, Krishnan A1 - Narayanan, L. A1 - Phanikumar, G. T1 - Dissimilar metal joint quality measurement using infrared thermography: Experimental and numerical approach for the application to CMT welding N2 - Joining of dissimilar material has become highly popular research subject in the automobile industry due to the reduced weight and thereby increasing the fuel efficiency. Infrared thermography can be used as a natural tool to measure the temperature near the welding region and correlate the distribution of temperature to the weld quality. In the present work the quality of the dissimilar welded sample is identified using the temperature distribution in the vicinity of the weld pool region. A numerical model for CMT continues welding process has been modeled and simulated for the first time and compared with the experimental measurement. T2 - The 13th International Conference on Quantitative Infrared Thermography - QIRT 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Online monitoring KW - CMT welding KW - Dissimilar joint KW - FEM PY - 2016 UR - https://www.ndt.net/?id=20704 U6 - https://doi.org/10.21611/qirt.2016.056 SP - 389 EP - 390 PB - Gdansk University of Technology CY - Gdansk AN - OPUS4-39078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Puthiyaveettil, N. A1 - Krishna, S. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Krishnamurthy, C. V. A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan T1 - In-line laser thermography for crack detection at elevated temperature: A Numerical modeling study N2 - The detection and characterization of cracks prior to damage is a technologically and economically highly significant task and is of very importance when it comes to safety-relevant structures. The evaluation of a components life is closely related to the presence of cracks in it. Laser thermography has already high capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples. Crack detection in metallic samples at high temperature is highly significant in present manufacturing scenario. During the casting process of billets, surface cracks form, due to the suboptimal cooling rates. These cracks reduce value of the billet and must be removed using machining process after cooling. This secondary process increases cost of manufacturing. In this work we developed a heat transfer model for laser thermography to study the thermal contrast variation with increase in surface temperature using finite element method (FEM). Here we are mainly concentrating the capability of the scanning laser thermography in crack detection which are in elevated temperature and numerical modeling study of thermal contrast variation of crack with respect increase in metal surface temperature. This study is important to prove the capability of laser thermography for crack detection in elevated temperature. Since we are using High power CW Laser to local heating of the metal surface which can give relatively high thermal contrast even at elevated temperature compare to other heating source. Here we are modeled and simulated 2D laser scanning across a surface breaking crack and developed an algorithm to produce the vicinity of crack. The algorithm we developed applied for various surface temperature data. And validated the credibility of the algorithm with experimental data. T2 - 13th Quantitative Infrared Thermography Conference 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Thermal contrast KW - Laser thermography KW - Thermography KW - Surface cracks KW - Elevated temperatures KW - FEM PY - 2016 UR - http://www.ndt.net/article/qirt2016/papers/092.pdf U6 - https://doi.org/10.21611/qirt.2016.092 VL - 2016 SP - 588 EP - 596 PB - QIRT 2016 Proceedings AN - OPUS4-39105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krishna, S. K. P. A1 - Puthiyaveetil, N. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan A1 - Purushothaman, B. T1 - Raw data based image processing algorithm for fast detection of surface breaking cracks N2 - The aim of this work is to illustrate the contribution of signal processing techniques in the field of Non-Destructive Evaluation. A component’s life evaluation is inevitably related to the presence of flaws in it. The detection and characterization of cracks prior to damage is a technologically and economically significant task and is of very importance when it comes to safety-relevant measures. The Laser Thermography is the most effective and advanced thermography method for Non-Destructive Evaluation. High capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples of laser thermography is particularly encouraging. This is one of the non- contacting, fast and real time detection method. The presence of a vertical surface breaking crack will disturb the thermal footprint. The data processing method plays vital role in fast detection of the surface and sub-surface cracks. Currently in laser thermographic inspection lacks a compromising data processing algorithm which is necessary for the fast crack detection and also the analysis of data is done as part of post processing. In this work we introduced a raw data based image processing algorithm which results precise, better and fast crack detection. The algorithm we developed gives better results in both experimental and modeling data. By applying this algorithm we carried out a detailed investigation Variation of thermal contrast with crack parameters like depth and width. The algorithm we developed is applied for various surface temperature data from the 2D scanning model and also validated credibility of algorithm with experimental data. T2 - QNDE conference 2016 - Review of progress in quantitative nondestructive evaluation CY - Atlanta, GA, USA DA - 18.07.2016 KW - Crack Detection KW - Laserthermografie KW - Thermografie KW - Risserkennung PY - 2017 SN - 978-0-7354-1474-7 U6 - https://doi.org/10.1063/1.4974723 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 140008, 1 EP - 9 PB - AIP Publishing CY - New York AN - OPUS4-39387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Unnikrishnakurup, Sreedhar A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. A1 - Knazowicka, L. A1 - Blahut, A. A1 - Gower, M. A1 - Lodeiro, M. A1 - Baker, G. A1 - Aktas, A. T1 - Einfluss thermischer und optischer Materialeigenschaften auf die Charakterisierung von Fehlstellen in Faserverbundwerkstoffen mit aktiven Thermografieverfahren T1 - Influence of thermal and optical material properties on the characterization of defects in fiber reinforced composites with active thermography methods N2 - In diesem Beitrag werden zerstörungsfreie Untersuchungen mittels aktiver Thermografie an Probekörpern aus CFK und GFK mit unterschiedlichen künstlichen Fehlstellen vorgestellt. Dabei wird die zeitliche und örtliche Temperaturverteilung nach der Erwärmung mit Blitzlampen oder mit einem Infrarot-Strahler mit einer Infrarot-Kamera erfasst. Zur späteren Rekonstruktion der Messdaten wurde ein numerisches Modell entwickelt. Dazu war die Bestimmung der thermophysikalischen und optischen Materialeigenschaften erforderlich, was in diesem Beitrag ebenfalls beschrieben wird. Die Ergebnisse der numerischen Modellierung werden mit den experimentellen Untersuchungen der aktiven Thermografie verglichen. Weiterhin werden die experimentellen Untersuchungen hinsichtlich der beiden Materialsysteme CFK und GFK und unter Berücksichtigung der Teiltransparenz des GFK-Materials sowie der unterschiedlichen Anregungsquellen bewertet. N2 - This paper presents results of the non-destructive evaluation of CFRP and GFRP test specimens with various artificial defects using active thermography. After heating the specimens with flash lamps or with an infrared radiator, the temporal and spatial resolved temperature distribution is recorded with an infrared camera. For the reconstruction of the experimental data, a numerical model was developed. For the numerical simulations, the thermal and optical material parameters had to be determined, which is described in this contribution as well. The results of numerical modelling are compared to experimental data of active thermography. Additionally, the experimental results are assessed related to the two materials CFRP and GFRP by considering the partial transmissivity of the GFRP material, and to the different excitation sources. T2 - Temperatur 2017 CY - Berlin, Germany DA - 17.05.2017 KW - Zerstörungsfreie Prüfung KW - Aktive Thermografie KW - Faserverbundwerkstoffe (CFK, GFK) KW - Numerische Simulation PY - 2017 U6 - https://doi.org/10.1515/teme-2017-0078 SN - 0171-8096 SN - 2196-7113 VL - 85 IS - 1 SP - 13 EP - 27 PB - DE GRUYTER CY - Oldenburg AN - OPUS4-42395 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -