TY - JOUR A1 - Blank, Robin A1 - Nitschke, Heike A1 - Saliwan Neumann, Romeo A1 - Kranzmann, Axel T1 - Materialographic Preparation of Salt N2 - Molten salt containing systems gain in importance for sustainable energy use and production. For research and development, interactions of molten salts with potential container materials are of major interest. This article introduces preparation procedures to display an intact metal and salt microstructure and their interface using light optical microscopy and scanning electron microscopy. The exemplary material combination is the ternary salt mixture NaCl-KCl-MgCl2 and the low alloyed steel 1.4901 (T92) with a maximum service temperature of 550 °C. These are potential elements/materials for use in latent heat thermal energy storages. KW - Molten salt KW - Corrosion KW - Steel KW - Aging KW - Dry preparation PY - 2021 DO - https://doi.org/10.1515/pm-2022-0058 VL - 59 IS - 10 SP - 628 EP - 640 PB - De Gruyter AN - OPUS4-56048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Boerner, Andreas A1 - Saliwan Neumann, Romeo A1 - Schneider, M. A1 - Laplanche, G. T1 - Influence of machining on the surface integrity of high- and medium-entropy alloys N2 - High- and medium-entropy alloys (HEAs) are a quite new class of materials. They have a high potential for applications from low to high temperatures due to the excellent combination of their structural properties. Concerning their application as components; processing properties, such as machinability, have hardly been investigated so far. Hence, machinability analyses with a focus on the influence of the milling process and its basic parameters (cutting speed, feed per cutting edge) on the resulting surface integrity of specimens from an equiatomic high- (CoCrFeMnNi) and a medium- (CoCrNi) entropy alloy have been carried out. A highly innovative milling process with ultrasonic assistance (USAM) was compared to conventional milling processes. Recent studies have shown that USAM has a high potential to significantly reduce the mechanical load on the tool and workpiece surface during milling. In this study, the basic machining and ultrasonic parameters were systematically varied. After machining, the surface integrity of the alloys was analyzed in terms of topography, defects, subsurface damage, and residual stresses. It was observed that USAM reduces the cutting forces and increases the surface integrity in terms of lower tensile residual stresses and defect density near the surfaces for the CoCrFeMnNi alloy. It was shown that the cutting forces and the metallurgical influence in the sub surface region are reduced by increasing the cutting speed and reducing the feed rate per cutting edge. With the CoCrNi alloy, the tool revealed severe wear. As a result, for this alloy no influence of the parameters on the machinability could be determined. KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Ultrasonic assited machining PY - 2022 DO - https://doi.org/10.1016/j.matchemphys.2021.125271 SN - 0254-0584 VL - 275 SP - 125271 PB - Elsevier B.V. AN - OPUS4-53606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Kromm, Arne A1 - Saliwan Neumann, Romeo A1 - Farahbod, Lena A1 - Haberland, Christoph A1 - Portella, Pedro Dolabella T1 - Influence of support configurations on the characteristics of selective laser-melted Inconel 718 N2 - Samples fabricated using two different support configurations by following identical scan strategies during selective laser melting of superalloy Inconel 718 were characterized in this study. Characterization methods included optical microscopy, electron back-scattered diffraction and x-ray diffraction residual stress measurement. For the scan strategy considered, microstructure and residual stress development in the samples were influenced by the support structures. However, crystallographic texture intensity and the texture components formed within the core part of the samples were almost independent of the support. The formation of finer grains closer to the support as well as within the columnar grain boundaries resulted in randomization and texture intensity reduction by nearly half for the sample built on a lattice support. Heat transfer rates dictated by the support configurations in addition to the scan strategy influenced the microstructure and residual stress development in selective laser-melted Inconel 718 samples. KW - Additive manufacturing KW - Selective laser melting KW - Support configurations KW - Microstructure and texture KW - Residual stress PY - 2018 DO - https://doi.org/10.1007/s11837-017-2703-1 SN - 1047-4838 SN - 1543-1851 VL - 70 IS - 3 SP - 343 EP - 348 PB - Springer CY - USA AN - OPUS4-44175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Czediwoda, Fabian A1 - Glatzel, U. A1 - Völkl, R. A1 - Stöhr, B. A1 - Ávila Calderón, Luis A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Fedelich, Bernard A1 - Darvishi Kamachali, Reza T1 - Microstructure-based modelling of the anisotropic creep behaviour in additively manufactured INCONEL 718 N2 - The existing gap in the adequate prediction of the microstructure-property relationships remains a significant barrier to the safe application of the additively manufactured materials. This challenge is fundamentally tied to the intricate microstructural defects that emerge during the processing. Systematic microstructure-based modelling can offer solutions to address this bottleneck. In this work, we utilize a crystal plasticity model, developed for gamma''-strengthened Ni-base alloys and calibrated with single crystal tensile and creep tests of Inconel 718. By systematically refining the representative volume element complexity---from equiaxed to elongated grain morphologies, and from unimodal to bimodal orientation and grain size distributions---we demonstrate how each layer of structural realism contributes to the model’s predictive capacity. Creep tests of laser-based powder bed fusion (PBF-LB/M) manufactured samples in three orientations (with the tensile axis parallel, perpendicular, and 45° tilted relative to the building direction) were performed at 650° C, accompanied by electron backscatter secondary diffraction measurements. The results of our simulations reveal that the bimodal grain morphology and crystallographical texture significantly influence the observed creep anisotropy. We show that the elongated grain structure combined with grain boundary sliding plays a major role in the creep response, specifically in tilted specimens. KW - Additive manufactured Ni-base superalloys KW - Creep Anisotropy KW - Crystal plasticity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646884 DO - https://doi.org/10.1016/j.msea.2025.149029 VL - 945 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-64688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobol, Oded A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Eliezer, D. A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Novel approach to image hydrogen distribution and related phase transformation in duplex stainless steels at the sub-micron scale N2 - The effect of electrochemical charging of hydrogen on the structure of a lean duplex stainless steel LDX 2101® (EN 1.4162, UNS S32101) was examined by both Time-of-Flight secondary ion mass spectrometry and electron back-scatter diffraction. The goal is to correlate hydrogen concentration and induced structural changes. Chemical and structural characterizations were done for the same region at the sample's surface with sub-micron spatial resolution. Regions of interest were varying in size between 50 × 50 μm and 100 × 100 μm. The results show a phase transformation of austenite to mainly a defect-rich BCC and scarcely a HCP phase. The phase transformation occurred in deuterium rich regions in the austenite. KW - Time-of-flight secondary ion mass spectrometry KW - ToF-SIMS KW - Electron backscatter diffraction KW - EBSD KW - Hydrogen-assisted cracking KW - Data fusion KW - Lean duplex stainless steel PY - 2017 DO - https://doi.org/10.1016/j.ijhydene.2017.08.016 SN - 0360-3199 VL - 42 IS - 39 SP - 25114 EP - 25120 AN - OPUS4-42022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Darvishi Kamachali, Reza A1 - Khedkar, Abhinav A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Megahed, Sandra A1 - Heinze, Christoph A1 - Kamrani, Sepideh A1 - Fedelich, Bernard T1 - Creep anisotropy of additively manufactured Inconel-738LC: Combined experiments and microstructure-based modeling N2 - The current lack of quantitative knowledge on processing-microstructure–property relationships is one of the major bottlenecks in today’s rapidly expanding field of additive manufacturing. This is centrally rooted in the nature of the processing, leading to complex microstructural features. Experimentally-guided modeling can offer reliable solutions for the safe application of additively manufactured materials. In this work, we combine a set of systematic experiments and modeling to address creep anisotropy and its correlation with microstructural characteristics in laser-based powder bed fusion (PBF-LB/M) additively manufactured Inconel-738LC (IN738LC). Three sample orientations (with the tensile axis parallel, perpendicular, and 45° tilted, relative to the building direction) are crept at 850 °C, accompanied by electron backscatter secondary diffraction (EBSD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) investigations. A crystal plasticity (CP) model for Ni-base superalloys, capable of modeling different types of slip systems, is developed and combined with various polycrystalline representative volume elements (RVEs) built on the experimental measurements. Besides our experiments, we verify our modeling framework on electron beam powder bed fusion (PBF-EB/M) additively manufactured Inconel-738LC. The results of our simulations show that while the crystallographic texture alone cannot explain the observed creep anisotropy, the superlattice extrinsic stacking faults (SESF) and related microtwinning slip systems play major roles as active deformation mechanisms. We confirm this using TEM investigations, revealing evidence of SESFs in crept specimens. We also show that the elongated grain morphology can result in higher creep rates, especially in the specimens with a tilted tensile axis. KW - Additive manufactured Ni-base superalloys KW - Creep KW - Crystal plasticity KW - Superlattice extrinsic stacking faults PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601576 DO - https://doi.org/10.1016/j.msea.2024.146690 SN - 0921-5093 VL - 907 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-60157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Buchheim, Michaela T1 - Microstructure investigations of iron meteorites by EBSD and EDS analyses N2 - Meteorites are a unique and inspiring material for microstructural studies because if their very specific genesis. Iron meteorites have been formed under unimaginable cooling rates of a few ten Kelvins per million years so that the observable transformation of the formerly huge Fe-Ni single crystals of taenite occurred under nearly-equilibrium conditions. Octahedrites (meteorites having a Ni content between 6...15%) are characterized by ribbons of the low-temperature Fe-Ni phase kamacite separated by rims of residual taenite. This very specific feature is known as Widmanstaetten structure and has been investigated by synchrotron radiation in order to cover a higher volume fraction for a statistically relevant description of orientation relationships. However, plessite – a microstructure mainly consisting of the same phases – reflects the orientation relationship between kamacite and taenite as well. For their characterization, a scanning electron microscope is very suitable in order to investigate crystal orientations or identify phases. Despite the apparently ideal formation circumstances of iron meteorites, Ni concentration profiles prove non-equilibrium conditions. Combined EDS (energy dispersive spectroscopy) and EBSD (electron backscatter diffraction) measurements at a selected plessitic region of the Cape York iron shows that a correlation exists between Ni-concentration and the locally detected orientation relationship. T2 - 15th European Microscopy Congress CY - Manchester, UK DA - 16.09.2012 KW - Phase identification KW - Corrosion KW - Chloride KW - Dermbach PY - 2012 SP - 90 AN - OPUS4-37775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Link, T. A1 - Nolze, Gert A1 - Svetlov, I. L. A1 - Bokshtein, B. S. A1 - Rodin, A. O. A1 - Saliwan Neumann, Romeo A1 - Oder, Gabriele T1 - Diffusion processes in multicomponent nickel-base superalloy-nickel system N2 - Optical and scanning electron microscopy, as well as electron microprobe analysis and electron backscatter diffraction, have been used to study diffusion processes that occur in a diffusion pair that consistsof a single-crystal CMSX-10 nickel-base superalloy and polycrystalline nickel, at temperatures of 1050–1250°C. It has been found that, in this system, the distributions of γ-stabilizing elements (Cr, Co, W, and Re) are described by the Boltzmann solution for diffusion between two semiinfinite plates of a binary alloy. The processing of these distributions has shown that the diffusion coefficients of Cr, Co, W, and Re in the multicomponent system are close to those in binary alloys of these elements with Ni. The diffusion redistribution of the elements leads to the dissolution of the γ′ phase in the nickel-base superalloy, growth of nickel grains toward the superalloy constituent of the diffusion pair, and the formation of porosity on both sides of the migrating interface, which is determined from a crystal misorientation of the alloy single crystal and nickel grains. KW - Ni-base superalloy KW - Interface KW - Diffusion KW - Phase transformation KW - Porosity PY - 2014 SN - 0031-918X VL - 115 IS - 1 SP - 21 EP - 29 AN - OPUS4-37980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mosquera Feijoo, Maria A1 - Oder, Gabriele A1 - Saliwan Neumann, Romeo A1 - Buchheim, Michaela A1 - Kranzmann, Axel A1 - Olbricht, Jürgen T1 - Impact of Sample Geometry and Surface Finish on VM12‑SHC Ferritic–Martensitic Steel Under Cyclic Steam Atmosphere Operating Conditions N2 - The steam side oxidation of ferritic–martensitic VM12-SHC steel was investigated under thermo-cyclic conditions in water steam at 620/320 °C and 30 bar with a focus on assessing the influence of pre-oxidation time, specimen geometry and surface finish. The specimens were pre-oxidized under isothermal conditions in water steam at 620 °C and 30 bar for 500 h or 1500 h. After pre-oxidation treatment, all specimens were subjected up to 258 thermal cycles. Three different geometries—rectangular coupons, U-shaped ring segments and ring samples—were investigated to evaluate the influence of open/closed shape, and flat/curved surface on corrosion rate. At the same time, two types of surface finish were considered: “as received” and “ground.” The formation of a protective scale by pre-oxidation was investigated. EBSD and ESMA analyses revealed that the Cr-content of the alloy appeared to be insufficient for obtaining a protective oxide scale under studied conditions, at the same time the anayses confirmed that initial oxidation depends on presence of minor alloying elements as Si and Mn, strong oxide formers which can alter the kinetics and morphology of the corrosion reaction. Moreover, rectangular coupons with small wall thickness and flat surface exhibited the highest corrosion rate, while “ground” curved samples showed only local oxidation. This indicates that for same pre-oxidation time, oxidation kinetics is controlled by curvature. KW - Cyclic steam oxidation KW - 12%Cr steel KW - Specimen geometry KW - Surface treatments PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551808 DO - https://doi.org/10.1007/s11085-022-10114-6 SN - 0030-770X SP - 1 EP - 18 PB - Springer AN - OPUS4-55180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Link, T. A1 - Svetlov, I. L. A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Lucas, H. T1 - Mechanism of porosity growth during homogenisation in single crystal nickel-based superalloys N2 - Several mechanisms for porosity growth in single crystal nickel-based superalloys during homogenisation heat treatment have been proposed in the literature. They were carefully checked using different experimental methods, namely quantitative light microscopy, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and density measurements. It is shown that the main mechanism is the Kirkendall–Frenkel effect, i.e. generation of voids due to uncompensated efflux of Al atoms from dissolving γ/γ′-eutectic areas. The Al diffusion is supported by the afflux of vacancies from surrounding γ-matrix which results in porosity growth. This conclusion is confirmed by the estimation of the vacancy afflux towards the dissolving eutectic. KW - Ni-base superalloy KW - Eutectic KW - Vacancies KW - Porosity PY - 2013 VL - 104 IS - 8 SP - 776 EP - 782 PB - Carl Hanser Verlag AN - OPUS4-37983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -