TY - JOUR A1 - Matz, R. A1 - Rabe, Torsten A1 - Töpfer, J. A1 - Ziesche, S. T1 - Circuit-Board-Integrated Transformers Design and Manufacture N2 - Transformers couple two sections of a circuit by electromagnetic induction. They are widely used to either transform alternating voltage levels or to transmit power or signals across galvanic isolation. Both of these functions are essential for the operation of sensors and controllers. Covering all aspects from idea to circuit performance and from design to manufacture, this paper presents the first comprehensive description of the making of miniaturized, rugged, up-to-100W transformers for embedding into multilayer circuit boards. For circular coils, the well-manageable Ampere-Laplace law is shown to yield reliable designs, predicting correctly the performance of manufactured hardware. This enables fast design without lengthy finite element modelling. In the low-power linear regime, basic relations describe how the device’s characteristics evolve from the material properties and device structure. While scattering Parameters are useful for the analysis of isolated transformers with their intrinsic parasitics, the interaction with the components of the final circuit and the aspects of power and efficiency are addressed by chain matrixes. While these design rules are similar for multilayer boards of different material (like epoxy, Teflon, ceramics), the manufacturing of ceramic board transformers is considered here in detail. Low-temperature-cofired ceramic (LTCC) boards being sintered at 900 °C are particularly suited for harsh environments with chemical or thermal stress as frequently found at sensor positions. The transformer performance usually benefits from or even requires an integrated ceramic core of higher permeability, a ferrite, to shape the magnetic flux. Methods to sinter ferrites inside a dielectric ceramic multilayerandto measure their performance are therefore described in detail.Asthe sintering behaviour of dielectricandmagnetic ceramics differs considerably, their simultaneous sintering is challenging.However, the sintering temperatures of the usefulMnZnand NiZnCu ferrites can be lowered to that of the dielectric material with only moderate loss of permeability by glass additives. Furthermore, thermal mismatch between materials causes catastrophic failure or at least stress and loss of magnetic performance during cooling to room temperature after sintering. This is avoidable by either adjusting the thermal expansion coefficient of the ferrite or by enclosing the ferrite between stressreleasing separation layers.We present the state of the art in materials development according to the first approach as well as fully functional devices made with the second technique. Other applications not directly addressed but well related to this work are characterized by low load resistance in relation to the coil resistance of the transformer. Efficient power transmission then requires that technological solutions are applied to achieve the lowest possible resistive loss inside the coils by an enlarged conductor cross-section. As this is particularly challenging for LTCC boards, a technique is discussed to fabricate conductor traces with a thickness larger than their width. KW - Multilayer ceramic technology KW - LTCC KW - Transformer PY - 2020 DO - https://doi.org/10.4416/JCST2019-00071 SN - 2190-9385 VL - 11 IS - 1 SP - 44 EP - 61 PB - Göller Verlag CY - Baden-Baden AN - OPUS4-50751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkelmann, A. A1 - Cios, G. A1 - Tokarski, T. A1 - Nolze, Gert A1 - Hielscher, R. A1 - Koziel, T. T1 - EBSD orientation analysis based on experimental Kikuchi reference patterns N2 - Orientation determination does not necessarily require complete knowledge of the local atomic arrangement in a crystalline phase. We present a method for microstructural phase discrimination and orientation analysis of phases for which there is only limited crystallographic information available. In this method, experimental Kikuchi diffraction patterns are utilized to generate a self-consistent master reference for use in the technique of Electron Backscatter Diffraction (EBSD). The experimentally derived master data serves as an application-specific reference in EBSD pattern matching approaches. As application examples, we map the locally varying orientations in samples of icosahedral quasicrystals observed in a Ti40Zr40Ni20 alloy, and we analyse AlNiCo decagonal quasicrystals. KW - EBSD KW - Quasicrystal KW - Crystal orientation KW - Pattern matching PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507611 DO - https://doi.org/10.1016/j.actamat.2020.01.053 VL - 188 SP - 376 EP - 385 PB - Elsevier Ltd. AN - OPUS4-50761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, René A1 - Bernsmeier, D. A1 - Schmack, R. A1 - Häusler, I. A1 - Hertwig, Andreas A1 - Kraffert, K. A1 - Nissen, J. A1 - Kraehnert, R. T1 - Colloidal bimetallic platinum–ruthenium nanoparticles in ordered mesoporous carbon films as highly active electrocatalysts for the hydrogen evolution reaction N2 - Hydrogen features a very high specific energy density and is therefore a promising candidate for clean fuel from renewable resources. Water electrolysis can convert electrical energy into storable and transportable hydrogen gas. Under acidic conditions, platinum is the most active and stable monometallic catalyst for the hydrogen evolution reaction (HER). Yet, platinum is rare and needs to be used efficiently. Here, we report a synthesis concept for colloidal bimetallic platinum–ruthenium and rhodium–ruthenium nanoparticles (PtRuNP, RhRuNP) and their incorporation into ordered mesoporous carbon (OMC) films. The films exhibit high surface area, good electrical conductivity and well-dispersed nanoparticles inside the mesopores. The nanoparticles retain their size, crystallinity and composition during carbonization. In the hydrogen evolution reaction (HER), PtRuNP/OMC catalyst films show up to five times higher activity per Pt than Pt/C/Nafion® and PtRu/C/Nafion® reference catalysts. KW - Ordered mesoporous carbon KW - Bimetallic noble metal nanoparticles KW - Platinum-ruthenium colloid KW - Electrolysis KW - Hydrogen evolution reaction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506868 DO - https://doi.org/10.1039/C9CY02285F SN - 2044-4753 VL - 10 IS - 7 SP - 2057 EP - 2068 PB - Royal Society of Chemistry AN - OPUS4-50686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittmann, Daniel A1 - Eisentraut, Paul A1 - Goedecke, Caroline A1 - Wiesner, Yosri A1 - Jekel, M A1 - Ruhl, A S A1 - Braun, Ulrike T1 - Specific adsorption sites and conditions derived by thermal decomposition of activated carbons and adsorbed carbamazepine N2 - The adsorption of organic micropollutants onto activated carbon is a favourable solution for the treatment of drinking water and wastewater. However, these adsorption processes are not sufficiently understood to allow for the appropriate prediction of removal processes. In this study, thermogravimetric analysis, alongside evolved gas analysis, is proposed for the characterisation of micropollutants adsorbed on activated carbon. Varying amounts of carbamazepine were adsorbed onto three different activated carbons, which were subsequently dried, and their thermal decomposition mechanisms examined. The discovery of 55 different pyrolysis products allowed differentiations to be made between specific adsorption sites and conditions. However, the same adsorption mechanisms were found for all samples, which were enhanced by inorganic constituents and oxygen containing surface groups. Furthermore, increasing the loadings led to the evolution of more hydrated decomposition products, whilst parts of the carbamazepine molecules were also integrated into the carbon structure. It was also found that the chemical composition, especially the degree of dehydration of the activated carbon, plays an important role in the adsorption of carbamazepine. Hence, it is thought that the adsorption sites may have a higher adsorption energy for specific adsorbates, when the activated carbon can then potentially increase its degree of graphitisation. KW - Aktivkohle KW - TED-GC/MS KW - Adsorption KW - Thermoanalytik PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506946 DO - https://doi.org/10.1038/s41598-020-63481-y VL - 10 IS - 1 SP - 6695 PB - Nature Publishing Group AN - OPUS4-50694 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frenzel, Florian T1 - Spectroscopic study of plasmon enhanced UPCON luminescence of silica-metal core-shell nanocomposites - status report N2 - The presentation focuses on the current state of the optical spectroscopic studies on plasmon enhanced upconversion luminescent processes of silica-metal core-shell nanocomposites. A general introduction of the upconversion process, the theoretical basis of plasmonic enhancement, the theoretical requirements in regard to NP architecture for plasmon enhanced UC will be outlined. The first proof-of-concept measurements show the difficulty in realization the theoretical measurement parameters in laboratory conditions and underline the need for shifting the experiments to single particle level.“ T2 - Gruppenseminar der Nanooptik an der HU Berlin, Prof. Benson, Institut für Physik, Raum 1‘404 CY - Berlin, Germany DA - 09.05.2017 KW - Upconversion KW - Pplasmon enhancement KW - Core-shell nanoparticles KW - Silca-metal nanoparticles PY - 2017 AN - OPUS4-50698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spranger, Felix A1 - Schirdewahn, S. A1 - Kromm, Arne A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - On the influence of TiB2, TiC, and TiN hard particles on the microstructure of localized laser dispersed AISI D2 tool steel surfaces N2 - The control of friction and wear is a major concern in many industrial applications. A promising method for tailored surface modification is the so-called laser implantation technique. This method combines surface texturing and material optimization in one processing step by a localized dispersing of hard ceramic particles using pulsed laser radiation. Wear resistant, protruding micrometric features (implants) with defined geometry can be created in a deterministic pattern where needed on highly stressed surfaces, i.e., on forming or cutting tools. However, in order to maintain the implants over the tool’s lifetime, a suitable selection of hard ceramic particles is a prerequisite. They must provide a defect-free metal matrix composite with a high share of homogeneously distributed particles and, especially, high implant hardness. In this study, TiN, TiC, and TiB2 hard particles were compared as implant materials for the first time. By a systematic variation of pulse power and pulse duration, their dispersing behavior and influence on the material properties of AISI D2 tool steel were investigated. Although all powder materials had grain sizes smaller than 10 μm, it was possible to disperse them by pulsed laser radiation and to obtain defect-free protruding implants. The highest share of dispersed particles (∼64%) was observed for TiB2. By scanning electron microscopy and energy dispersive x-ray spectroscopy, it was also shown that a significant share of the preplaced particles was dissolved by the laser beam and precipitated as nanometer sized particles within the matrix during solidification. These in situ formed particles have a decisive influence on the material properties. While the TiN and TiC implants have shown maximum hardness values of 750 and 850 HV1, the TiB2 implants have shown the highest hardness values with more than 1600 HV1. By x-ray diffraction, it was possible to ascribe the lower hardness values of TiC and TiN implants to high amounts of retained austenite in the metal matrix. By implanting TiB2, the formation of retained austenite was successfully suppressed due to the in situ formation of TiC particles, which was proven by electron backscatter diffraction. In conclusion, all the implant materials are basically suitable for laser implantation on AISI D2 tool steel. However, TiB2 has shown the most promising results. T2 - ICALEO 2019 CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 KW - TiN KW - TiC KW - Retained Austenite KW - Localized laser dispersing PY - 2020 DO - https://doi.org/10.2351/7.0000059 VL - 32 IS - 2 SP - 022028 EP - 022028-9 PB - AIP Publishing AN - OPUS4-50712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Spektor, K. A1 - Khandarkhaeva, S. A1 - Fedotenko, T. A1 - Pakhomova, A. A1 - Kupenko, I. A1 - Rohrbach, A. A1 - Klemme, S. A1 - Crichton, W. A. A1 - Dyachkova, T. V. A1 - Tyutyunnik, A. P. A1 - Zainulin, Y. G. A1 - Gramilov, S. A. A1 - Dubrovinsky, L. S. T1 - Decomposition of single-source precursors under high-temperature highpressure to access osmium–platinum refractory alloys N2 - Thermal decomposition of (NH4)2[OsxPt1-xCl6] as single-source precursors for Os-Pt binary alloys has been investigated under ambient and high pressure up to 40 GPa. Thermal decomposition of mixed-metal (NH4)2[OsxPt1-xCl6] precursor in hydrogen atmosphere (reductive environment) under ambient pressure results in formation of β-trans[Pt(NH3)2Cl2] and α-trans-[Pt(NH3)2Cl2] crystalline intermediates as well as single and twophase Os—Pt binary alloys. For the first time, direct thermal decomposition of coordination compound under pressure has been investigated. A formation of pure metallic alloys from single-source precursors under pressure has been shown. Miscibility between fcc- and hcpstructured alloys has been probed up to 50 GPa by in situ high-pressure X-ray diffraction. Miscibility gap between fcc- and hcp-structured alloys does not change its positions with pressure up to at least 50 GPa. KW - High-pressure high-temperature KW - Osmium KW - Platinum KW - Phase diagrams KW - Alloys KW - Single-source precursors PY - 2020 DO - https://doi.org/10.1016/j.jallcom.2019.152121 VL - 813 SP - 152121 PB - Elsevier AN - OPUS4-50019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Raupach, M. A1 - Mietz, Jürgen A1 - Nürnberger, U. A1 - Wolff, L. A1 - Bruns, M. A1 - Burkert, Andreas A1 - Eich, Gerd A1 - Menzel, K. T1 - Entwicklung eines kombinierten Schutzsystems für chloridbelastete Betonflächen aus Spritzverzinkung mit abdichtender Beschichtung (Abschlussbericht, AiF 12 818 N/2) N2 - Die Zielsetzung dieses Projektes war es, ein kombiniertes Schutzsystem aus Spritzverzinkung und abdichtendem Oberflächenschutzsystem für die Instandsetzung chloridbelasteter und korrosionsgeschädigter Stahlbetonbauteile zu entwickeln. Dabei soll die Spritzverzinkung der Betonoberfläche in den ersten Jahren nach der Instandsetzung einen kathodischen Korrosionsschutz der Bewehrung bewirken, bis der Beton infolge des Oberflächenschutzsystems soweit ausgetrocknet ist, dass auch ohne kathodischen Schutz praktisch keine Korrosion der Bewehrung mehr stattfinden kann. Anhand von Untersuchungen zur Haftung zwischen Beton, Zinkschicht und verschiedenen Oberflächenschutzsystemen wurde der Aufbau des kombinierten Schutzsystems entwickelt. Es wurden verschiedene OS-11a-Systeme ein OS-13-System sowie zwei Systeme nach ZTV-ING, Teil 7 vor und nach künstlicher Bewitterung untersucht. Anhand der Ergebnisse wurde für das kombinierte System ein OS-11a-System ausgewählt und im weiteren hinsichtlich der Wirksamkeit des kathodischen Schutzes sowie hinsichtlich der Austrocknung des Betons untersucht. Es zeigte sich sowohl an ausgelagerten Prüfköpfen sowie auf einer angelegten Versuchsfläche auf Freideck eines Parkhauses, dass ein wirksamer galvanischer kathodischer Korrosionsschutz der Bewehrung nur bei sehr hohen Chloridgehalten (4 M.-% bezogen auf den Zementgehalt) erreicht werden kann. Bei geringeren untersuchten Chloridgehalten kam es vermutlich infolge der Austrocknung der Zink/Beton-Kontaktzone nach relativ kurzer Zeit zu einer Inaktivierung des Zinks. Bei Chloridgehalten von 4 M.-% bildeten sich zwischen der Zinkschicht und dem ausgewählten OS-System gasgefüllte Blasen. Diese Problematik, sowie die Tatsache dass die Wirksamkeit des Prinzips W (Austrocknung des Betons) bei derart hohen Chloridgehalten bezweifelt werden muss, grenzt die Anwendbarkeit des Kombinationssystems mit der Zinkschicht als Opferanode deutlich ein. An neun Jahre alten, ausgelagerten Prüfköpfen durchgeführte Untersuchungen zeigten jedoch, dass mittels Fremdstrombeaufschlagung zwischen Zinkschicht und Bewehrung ein wirksamer kathodischer Schutz auch bei geringeren Chloridgehalten erreicht werden kann. Der Einsatz des entwickelten Kombinationssystems mit Fremdstrombeaufschlagung erscheint somit durchaus durchführbar. Dabei sollte der Fremdstrom jedoch vorsichtig dosiert werden, um den Haftverbund zum Zink nicht zu sehr zu schwächen. Das Ziel des Vorhabens wurde somit erreicht. KW - Chlorinduzierte Korrosion KW - Kathodischer Korrosionsschutz KW - Oberflächenschutzsystem KW - Stahlbeton KW - Thermische Spritzverzinkung PY - 2004 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-355176 SP - 1 EP - 122 PB - IBAC Institut für Bauforschung CY - Aachen AN - OPUS4-35517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - In-situ CT investigation of pull-out failure for reinforcing bars embedded in conventional and high-performance concretes N2 - The use of high-performance concretes holds great promise for many structural applications. This paper investigates the performance of these materials when used in combination with traditional reinforcing bars. An improved understanding of failure during reinforcing bar pull-out from high-performance concretes is needed in order to better predict the embedment length required to develop full reinforcing bar pull-out strength and the required thickness of reinforcing bar cover for adequate corrosion protection. The cracking structures surrounding the reinforcing bars were analyzed using x-ray computed tomography (CT) in order to determine the stress states causing failure. This was accomplished by conducting in-situ reinforcing bar pull-out experiments during CT scanning. A conventional concrete, a high-strength concrete, and a high-strength fiber reinforced concrete were all tested during the experiments. The results of these experiments showed that the levels of brittleness of the different concrete materials had a major impact on the failure mechanisms that they experienced during reinforcing bar pull-out. It was also clear that the specimen geometry and the casting method had a major impact on fiber orientation. The inclusion of fibers within concrete was also found to significantly improve strength and corrosion protection during reinforcing bar pull-out. T2 - 6th Conference on Industrial Computed Tomography CY - Wels, Austria DA - 09.02.2016 KW - Fiber KW - Reinforcing Bar KW - Computed Tomography KW - In-Situ KW - High-Performance Concrete PY - 2016 AN - OPUS4-35521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stroh, Julia T1 - In situ Untersuchungen von Hydratations- und Schädigungsmechanismen an Baustoffen N2 - In diesem Vortrag werden hochauflösende analytische Methoden für die Untersuchungen von zementgebundenen Baustoffen vorgestellt. Zum einen werden frühe Hydratationsprozesse in situ und mit hoher Zeitauflösung untersucht und die Einflüsse von polymeren Fließmittel und Stabilisierer auf die Erstarrungsverzögerung beobachtet. Zum anderen werden Phasenübergänge unter schädigenden Angriffen im Gefügeprofil auf µm-Skala verfolgt. Die Möglichkeit die Auswirkungen der niedrigen realen Konzentrationen von schädigenden Agenten zu identifizieren stellt ein großes Potential für die Schädigungsanalyse unter realen Bedingungen dar. Insgesamt haben die vorgestelletn analytischen Techniken ein großes Potential für die Analyse der Phasenentwicklung in zementgebundenen Baustoffen. T2 - Gemeinsamer Workshop der Sektion Angewandte Mineralogie in Umwelt & Technik und der Sektion Chemie, Physik und Kristallographie der Minerale von der Deutschen Mineralogischen Gesellschaft CY - Bad Windsheim, Germany DA - 24.02.2016 KW - Portlandzement KW - Hydratation KW - Additive KW - Schädigung KW - komplexe Angriffe PY - 2016 AN - OPUS4-35469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Taabache, Soraya T1 - Microfluidic-Assisted Self-Assembly of Dendritic Amphiphiles N2 - The controlled production of supramolecular aggregates formed by the self-assembly of dendritic amphiphiles is of great interest owing to their potential application in the fields of nanotechnology and nanomedicine. Dendritic amphiphiles as building blocks offer the advantage that their structure and size can be precisely tuned through organic synthesis. This synthetic flexibility enables the fine-tuning of the hydrophobic to hydrophilic ratio of the dendritic segments, which mainly controls the morphology of the self-assembled structures. A promising method for the controlled preparation of supramolecular assemblies is based on the use of micromixers.[5,6] Due to their mixing times in the range of milliseconds at the microscale level, the application of such microfluidic systems benefits from a high mixing efficiency, a low mixing time and a reproducible synthesis compared to conventional batch-based techniques such as the solvent injection method or the film hydration method. Herein, we report on the microfluidic-assisted self-assembly of several dendritic amphiphiles and the impact of the mixing parameters on the self-assembly process. T2 - Makromolekulares Kolloquium 2016 CY - Freiburg im Breisgau, Germany DA - 24.02.2016 KW - Dendritic amphiphiles KW - Self-assembly KW - Dendrimersomes KW - Micromixer KW - Microfluidic PY - 2016 AN - OPUS4-35477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Wachsmuth, Janne T1 - Analyse der Schallemissionssignale aus Ermüdungsrisswachstum und Korrosionsprozessen Untersuchung der Möglichkeiten für die kontinuierliche Zustandsüberwachung von Transportbehältern mittels Schallemissionsprüfung N2 - Die Schädigung von Gefahrgutbehältern während ihres Transports durch Korrosion und Ermüdungsrisswachstum sind Ursache von Unfällen, die Menschenleben gefährden, die Umwelt schädigen und hohe Sachschäden verursachen. Um solchen Unfällen vorzubeugen, werden präventive Intervallprüfungen durchgeführt. Diese sind jedoch kostenintensiv, unter anderem durch die Standzeit der Transportmittel. Eine Alternative bietet die Idee einer kontinuierlichen Zustandsüberwachung mittels Schallemissionsprüfung (SEP). So sollen Materialfehler sofort nach dem Entstehen entdeckt und repariert werden können. Die Schallemissionsprüfung ist eine online Methode der Familie der zerstörungsfreien Prüfung. Schallemission (SE) wird durch Veränderungen im Material erzeugt und durch elastische Wellen als Körperschall transportiert. Erzeugt das Schallemissionsereignis genug Energie, damit sich eine elastische Welle bis zum Rand eines Bauteils ausbreiten kann, entsteht dort eine Oberflächenverschiebung im Pikometer-Bereich, die mithilfe von piezoelektrischen Sensoren detektiert werden kann. Der Sensor gibt ein elektrisches Signal aus. Aus diesem transienten SE-Signal lassen sich SE-Parameter wie die Maximalamplitude oder die Frequenz extrahieren. Durch Methoden der Signalanalyse können Signalgruppen in der Zeit- und Frequenzebene untersucht werden. Durch Wellenmodenanalysen lassen sich beispielsweise Aussagen über die Art der Quelle machen. Diese Methoden werden angewendet, um aus dem SE-Signal Rückschlüsse auf die Quelle der Schallemission zu ziehen. Werden definierte Schadensmechanismen erkannt, können Hinweise auf den Schadenszustand des Bauteils gegeben werden. Durch Schallemission, die durch den Rissfortschritt erzeugt wird, kann beispielsweise ein Zusammenhang zur Rissfortschrittsrate und zum Spannungsintensitätsfaktor geschlossen werden. Eine neue Entwicklung im Bereich der Schallemissionsprüfung ist die Mustererkennung von SESignalen. Aus den Signalen werden spezifische Merkmale extrahiert, die sie ihren Schadensmechanismen zuordnen sollen. Für die Schadensmechanismen Korrosion und Ermüdungsrisswachstum findet in dieser Arbeit eine vergleichende Analyse von SE-Signalen statt. Die Schadensmechanismen werden anwendungsnah auf großen Platten in der Wärmeeinflusszone einer Schweißnaht generiert und ihre SE-Signale definiert aufgenommen. Dafür werden Resonanzsensoren verwendet, die auf der einen Seite durch ihre Frequenzabhängigkeit sehr empfindlich die kleinste Oberflächenbewegungen reagieren und somit auch für die Anwendung in einer Zustandsüberwachung geeignet sind, jedoch andererseits frequenzbasierte Methoden der Signalanalyse erschweren. Es werden reines Ermüdungsrisswachstum, Ermüdungsrisswachstum unter dem Einfluss von Korrosion sowie reine Oberflächenkorrosion generiert. Die Signalgruppen der Schadensmechanismen werden anhand ihrer Parameter verglichen; anhand von Wellenmodenanalysen können erste Unterschiede, trotz des starken Sensoreinflusses im Frequenzbereich, festgestellt werden. Der Schadenszustand der Proben wird durch bruchmechanische Kenngrößen in Zusammenhang mit SE-Parametern der Signalgruppen gebracht. Ferner findet eine Mustererkennung der SE-Signale statt. Dafür werden zwei Methoden des überwachten Lernens verwendet: eine automatisierte Merkmalsauswahl mithilfe eines kommerziellen Mustererkennungssystems, bei dem hauptsächlich frequenzabhängige Merkmale generiert werden sowie eine parameterbasierte Mustererkennung. Bei der parameterbasierten Mustererkennung wird die Einteilung in Signalklassen aufgrund der Häufigkeitsverteilung der SE-Parameter aus den Signalen der untersuchen Schadensmechanismen vorgenommen. Dabei ergeben beide Methoden, insbesondere für die Schädigung durch Korrosion, eine gute Zuordnung der SE-Signale in die richtige Schädigungsklasse. Abschließend findet unter Berücksichtigung der Nachweisbarkeit von SE-Ereignissen und der Klassifizierbarkeit von SE-Signalen eine Einschätzung zu Chancen und Risiken der permanenten Zustandsüberwachung mittels Schallemissionsprüfung statt. Dazu werden unter anderem eigene Messungen an Tankfahrzeugen hinzugezogen sowie Ergebnisse aus zyklischer und statischer Belastung verglichen. Es wird eine Abschätzung zur Wahl der Überwachungsmethode an Gefahrgutbehältern gegeben. N2 - Fatigue crack growth and active corrosion processes are the main causes of structural failures of transport products like road tankers, railway tank cars and ships. To prevent those failures, preventive, time-based maintenance is performed. However, preventive inspections are costly and include the risk of not detecting a defect, which could lead to a failure within the next service period. An alternative is the idea of continuous monitoring of the whole structure by means of acoustic emission testing (AT). With AT, defects within the material shall be detected and repaired directly after their appearance. Acoustic emission testing is an online non-destructive testing method. Acoustic Emission (AE) arises from changes within the material and is transported by elastic waves through the material. If the AE event generates enough energy, the elastic wave propagates to the boundaries of the component, produces a displacement in the picometre scale and can be detected by a piezoelectric sensor. The sensor produces an electrical signal. From this AE signal, AE features such as the maximum Amplitude or the frequency can be extracted. Methods of signal analysis are used to investigate the time and frequency dependency of signal groups. The purpose of the signal analysis is to connect the AE signal with the originating AE source. If predefined damage mechanisms are identified, referencing the damage condition of the structure is possible. Acoustic emission from events of the actual crack Propagation process can for example lead to the crack growth rate or the stress intensity factor, both specific values from fracture mechanics. A new development in the domain of acoustic emission testing is the pattern recognition of AE signals. Specific features are extracted from the AE signals to assign them to their damage mechanisms. In this thesis the AE signals from the damage mechanisms corrosion and fatigue crack growth are compared and analysed. The damage mechanisms were generated application oriented, on plates within the heat affected zone of a weld. Their AE signals were recorded with resonant sensors. On the one hand resonant sensors are very sensitive and able to detect small displacements on huge structures, which makes them applicable for condition monitoring. On the other hand, resonant sensors have a great influence on the AE signals and hinder signal analyses and pattern recognition. Pure fatigue crack growth, fatigue crack growth in a corrosive environment and pure corrosion were applied. Signal groups of the damage mechanisms were compared by their AE features. Differences between signal groups could be made after wave mode analysis, despite the spectral influence of the AE sensors. The damage condition of the test plates is investigated with the combination of AE features of the signal groups and fracture mechanic parameters. Furthermore, two methods of unsupervised pattern recognition of the AE signals are being performed: A commercial classification system, where mainly frequency. based features are generated, and an AE feature based method. In the latter, classification takes place after the frequency distributions of the AE features of the signals from the examined damage mechanisms. Both methods result in an accurate classification for the AE signals, especially originating from corrosion damage mechanisms, in the correct damage class. T3 - BAM Dissertationsreihe - 142 KW - Zustandsüberwachung KW - Schallemissionsprüfung KW - Ermüdungsrisswachstum KW - zerstörungsfreie Prüfung KW - Mustererkennung KW - Korrosion KW - pattern recognition KW - corrosion KW - fatigue crack growth KW - acoustic emission testing KW - non-destructive testing KW - condition monitoring PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-354823 SN - 978-3-9817502-4-9 SN - 1613-4249 VL - 142 SP - 1 EP - 265 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Simulation von Rißwachstum durch ein thermodynamisch konsistentes Phasenfeldmodell N2 - Durch ein thermodynamisch konsistentes Phasenfeldmodell kann die Rißinitiierung sowie das Rißwachstum in einem spröden Material mit Hilfe der Finite-Elemente-Methode simuliert werden. Ein diskreter scharfer Riß wird durch einen Regularisierungsansatz in ein Phasenfeld überführt, das einen kontinuierlichen Übergang zwischen Riß und Restmaterial abbildet. Modelle von C(T) - Bruchmechanikproben konnten unter monoton wachsender Belastung simuliert werden. Die Ergebnisse konnten mit analytischen Ergebnissen der linear-elastischen Bruchmechanik verglichen werden. Ablenkungen des Rißpfades konnten durch Modelle von gelochten Proben simuliert werden. An dem Modell eines Dreipunktbiegeversuchs konnte die Rißinitiierung demonstriert werden. Die Kenntnis und Modellierung eines vordefinierten Rißpfades ist bei Verwendung dieses Modells nicht erforderlich, was insbesondere zur Untersuchung von komplexen Rißpfaden von Vorteil sein kann. N2 - Crack initiation and propagation in a brittle material is modeled in the finite-element-framework by an extended thermodynamical phase field formulation. The sharp crack discontinuity is transferred into a degradation phase field by a regularisation that ensures a continous transition between crack and residual material. The model of a C(T)-specimen under monotonic increasing load was simulated. The results were compared with analytical results of linear-elastic fracture mechanics. Crack kinking was simulated on a specimen with holes. Crack initiation was studied one a model of a three-point bending specimen. The knowledge and modeling of a predefined crack path is not required with the application of this model and provides the ability to calculate complex crack topologies. T2 - 48. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit, Bruchmechanische Werkstoff- und Bauteilbewertung: Beanspruchungsanalyse, Prüfmethoden und Anwendungen CY - Freiburg im Breisgau; Germany DA - 16.02.2016 KW - Finite-Elemente-Methode KW - finite-element-method KW - Rißwachstum KW - Rißinitiierung KW - Phasenfeldmodell KW - Crack growth KW - crack initiation KW - phase field model PY - 2016 SN - 2366-4797 VL - DVM Bericht 248 SP - 41 EP - 50 CY - Berlin AN - OPUS4-35483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Simulation von Rißwachstum durch ein thermodynamisch konsistentes Phasenfeldmodell N2 - Durch ein thermodynamisch konsistentes Phasenfeldmodell kann die Rißinitiierung sowie das Rißwachstum in einem spröden Material mit Hilfe der Finite-Elemente-Methode simuliert werden. Ein diskreter scharfer Riß wird durch einen Regularisierungsansatz in ein Phasenfeld überführt, das einen kontinuierlichen Übergang zwischen Riß und Restmaterial abbildet. Modelle von C(T) - Bruchmechanikproben konnten unter monoton wachsender Belastung simuliert werden. Die Ergebnisse konnten mit analytischen Ergebnissen der linear-elastischen Bruchmechanik verglichen werden. Ablenkungen des Rißpfades konnten durch Modelle von gelochten Proben simuliert werden. An dem Modell eines Dreipunktbiegeversuchs konnte die Rißinitiierung demonstriert werden. Die Kenntnis und Modellierung eines vordefinierten Rißpfades ist bei Verwendung dieses Modells nicht erforderlich, was insbesondere zur Untersuchung von komplexen Rißpfaden von Vorteil sein kann. T2 - 48. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Freiburg in Breisgau, Germany DA - 16.02.2016 KW - Simulation KW - Rißwachstum KW - Phasenfeldmodell PY - 2016 AN - OPUS4-35485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elabshihy, Karim T1 - Nano-mechanical characterization of epoxy/Cu interphase N2 - Characterization of the mechanical properties of interphases is essential when designing multicomponent materials such as fiber-reinforced matrices, protective coatings or multi-layered structures for integrated circuits. It can provide vital information about the durability of the finished product as a composite because failure is often initiated in the interfacial region induced by internal or external stress during fabrication or service. Nanoindentation is a powerful tool for investigating mechanical properties on the micro/nano scale. However, there are some challenges associated with conducting nanoindentation near interface regions. One main challenge is that the small thickness of the interphase region (typically 1-2µm) makes it difficult to apply several adjacent indents without overlap. Another issue is that the indentations are usually restricted by local reinforcement, and it becomes difficult to isolate the change in mechanical properties due solely to interphase formation. In this study we try to gauge the feasibility of nanoindentation for characterizing epoxy/Cu interphases. We develop a sample preparation method and optimize nanoindentation parameters in an attempt to avoid the restrictions mentioned above. Atomic force microscopy (AFM) and finite element analysis are employed as reference techniques to evaluate the effectiveness of our technique. We show the influence of preparation method and nanoindentaion parameters on measurements of interphase properties and how they relate the mentioned challenges. T2 - Nanobrücken 2016 CY - Saarbrücken, Germany DA - 02.03.2016 KW - Composite KW - Epoxy KW - Interphase KW - Nanoindentation PY - 2016 AN - OPUS4-35496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Häusler, Ines A1 - Wetzel, B. A1 - Zhang, G. A1 - Österle, Werner T1 - Modeling of the stress-strain behavior of an epoxy-based nanocomposite filled with silica nanoparticles N2 - The method of movable cellular automata (MCA) was applied to simulate the stress-strain behavior of a nano composite consisting of an epoxy matrix and 6 vol. % silica nano particles. The size of the elements used for modelling was fixed at 10 nm, corresponding approximately to the diameter of the filler particles. Since not only the stress-strain response of the two constituents but also debonding of neighboring particles and granular flow was taken into account, plastic deformation as well as crack initiation and propagation could be simulated with the model. Modelling results were compared with tensile test results of both, pure epoxy as well as the epoxy-6 vol. % SiO2 composite. Since assuming bulk properties of the two constituents did not yield satisfactory results, slight modifications of the nanoparticle response functions and nanostructures were tested numerically. Finally, it was observed that only the assumption of slightly increased strength properties of the epoxy yielded good correlation between experimental and modelling results. This was attributed to an increased cross linking of the epoxy caused by the presence of silica nano particles. KW - Nanocomposite KW - Polymer matrix composite KW - Stress-strain behavior KW - Modeling KW - Computational mechanics PY - 2016 DO - https://doi.org/http://dx.doi.org/10.1016/j.matdes.2015.10.038 SN - 0264-1275 VL - 89 SP - 950 EP - 956 PB - Elsevier AN - OPUS4-35596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Österle, Werner A1 - Dmitriev, A. I. A1 - Wetzel, B. A1 - Zhang, G. A1 - Häusler, Ines A1 - Jim, B.C. T1 - The role of carbon fibers and silica nanoparticles on friction and wear reduction of an advanced polymer matrix composite N2 - Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient. KW - Carbon fibers KW - Silica nanoparticles KW - Hybrid composite KW - Tribological properties KW - Tribofilm KW - Sliding simulation PY - 2016 DO - https://doi.org/10.1016/j.matdes.2015.12.175 SN - 0264-1275 VL - 93 SP - 474 EP - 484 PB - Elsevier AN - OPUS4-35598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kronemann, Jens T1 - Zur zeitlichen Abhängigkeit von Löseprozessen in hochalkalischen Lösungen zur Charakterisierung der Alkaliempfindlichkeit von Gesteinskörnungen N2 - Die schädigende Alkali-Kieselsäure-Reaktion (AKR) im Beton stellt in Teilbereichen nach wie vor ein Problem bei der Bewertung der Dauerhaftigkeit von Beton dar. Eine der häufigsten Fragestellungen ist immer noch eine schnelle und sichere Beurteilung der Alkaliempfindlichkeit von Gesteinskörnungen für die Betonherstellung. In der Präsentation wird gezeigt, welchen Beitrag die Gesteinskörnung zur AKR im Beton hat. Dabei wird die Alkaliempfindlichkeit von Gesteinskörnungen quantifiziert und die zu erwartende Schädigung des Betons durch die Gesteinskörnung detaillierter als bisher möglich klassifiziert. Im Vordergrund der Präsentation steht dabei das Verständnis der Auflösungsprozesse von Gesteinskörnungen in KOH-Lösungen (pH ≥ 13) bei unterschiedlichen Reaktionsbedingungen. Anhand von Löseversuchen an den originalen Lieferkörnungen der Gesteinskörnungen bei 40 °C und mit 1,0 M KOH-Lösung ist es möglich, die Reaktivität der Gesteinskörnungen mit den ermittelten SiO2- und Al2O3-Konzentrationen der alkalischen Lösungen zu beschreiben. Durch eine erhöhte Temperatur von 80 °C und eine abgesenkte Konzentration der KOH-Lösung von 0,1 M können innerhalb von 56 Tagen vergleichbare Ergebnisse zu den Resultaten der Löseversuche bei 40 °C und 1,0 M KOH-Lösung erreicht werden. In der alkalischen Lösung wird ein bestimmter Teil des gelösten SiO2 durch ebenfalls vorhandenes Al2O3 alumosilikatisch gebunden. Der verbleibende Teil des gelösten SiO2 steht für eine AKR zur Verfügung. Aus der zeitabhängigen Darstellung dieser SiO2-Konzentration wird die Lösegeschwindigkeit ermittelt. Dabei werden vier aufeinanderfolgende Phasen dem Dehnungs- und Rissbreitenverlauf der Probekörper des 40 °C-Betonversuchs zugeordnet. Zur Beurteilung der Alkaliempfindlichkeit einer Gesteinskörnung sind die Lösegeschwindigkeiten der letzten drei Phasen entscheidend. Die Methode bietet eine Möglichkeit, die Alkaliempfindlichkeit einer Gesteinskörnung schnell, sicher und genauer als bisher zu bestimmen. Besonders vorteilhaft sind dabei die direkte Prüfung der Gesteinskörnung an der originalen Korngröße (Lieferkörnung), die zementunabhängige Prüfung, sowie die einfache experimentelle Durchführung und Auswertung. T2 - 15. Baustoffkolloquium CY - Cottbus, Germany DA - 08.03.2016 KW - Alkali-Kieselsäure-Reaktion KW - Alkaliempfindlichkeit KW - Gesteinskörnung KW - Lösegeschwindigkeit KW - Löslichkeit KW - Aggregate KW - Alkali reactivity KW - Alkali-silica reaction KW - Dissolution rate KW - Solubility PY - 2016 AN - OPUS4-35607 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lehmann, Jens A1 - Burkert, Andreas A1 - Mietz, Jürgen T1 - Investigations proofing the passive layer stability of stainless steels N2 - The presented investigations have proved the principal suitability of the KorroPad method to assess the passive layer stability of stainless steels. The electrochemical mode of action could be described in detail and limitations of the applicability have been demonstrated. The influence of different surface finishes has been investigated and verified by known methods for describing corrosion resistances. As a result, the increased corrosion susceptibility of two ground surfaces has been detected, but also the corrosion resistance of further surface finishes could be confirmed. KW - Stainless steel KW - KorroPad KW - Passive layer PY - 2016 DO - https://doi.org/10.1002/maco.201408202 VL - 1 IS - 67 SP - 84 EP - 91 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-35545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten N2 - Bei elektrochemischen Untersuchungen von atmosphärischen Korrosionsreaktionen an deckschicht- und passivschichtbildenden Werkstoffen stößt man elektrolytseitig an Grenzen. So erweisen sich sowohl das Nachempfinden eines dünnen Feuchtfilms als auch die Interpretation von elektrochemischen Messungen in so genannten Bulk-Lösungen (eine „Masse“ an Elektrolyt) hinsichtlich des Korrosionsverhaltens unter atmosphärischen Bedingungen häufig als schwierig. Eine neue Herangehensweise an diese Problemstellung in der Korrosionsforschung beinhaltet den Einsatz von gelartigen Elektrolyten als Alternative zu den Bulk-Elektrolyten. Gelartige Elektrolyte bilden einen dünnen Feuchtfilm auf der Werkstoffoberfläche aus, wodurch die natürlich gebildete Deckschicht ähnlich wie an Atmosphäre beeinflusst wird und nahezu zerstörungsfrei untersucht werden kann. Durch eine elektrochemische Instrumentierung können geeignete Kennwerte wie Polarisationswiderstände und Korrosionsströme ermittelt werden, die Aussagen zur Kinetik der Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter Einwirkung eines dünnen Feuchtfilms ermöglichen. Anhand von auf Polysaccharid basierenden Gelpads werden im Vortrag verschiedene Zinkschichtsysteme und Aluminiumlegierungen untersucht, die natürlich gebildeten Deckschichten elektrochemisch charakterisiert und korrosionsrelevante Kennwerte bestimmt. Die ermittelten Kennwerte erlauben eine Differenzierung verschiedener Schichtsysteme und beschreiben die momentane Schutzwirkung der Deckschichten unter atmosphärischen Bedingungen. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - gelartige Elektrolyte KW - Verzinkungen KW - Korrosionsuntersuchungen KW - gel-type electrolytes KW - zinc coatings KW - corrosion investigations PY - 2016 AN - OPUS4-35552 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leng, Jing T1 - Crystallization behavior of nanocomposites based on Polylactide – Rigid Amorphous Phase due to the Nanofiller N2 - Two kinds of synthesized NiAl (NiAl-LDH) and MgAl (MgAl-LDH) layered double hydroxides were melt blended with commercial polylactide to prepare different polymer based nanocomposites. The MgAl-LDH based nanocomposites and NiAl-LDH based nanocomposites have a diferent but mixed intercalated / exfoliated structure. Based on the different structures, the crystallization behaviors of polymer based nanocomposites were investigated by differential scanning calorimetry (DSC) and temperature modulated differential scanning calorimetry (TMDSC) specificly where the heating and cooling rates were varied in a extrmely wied range. In a first step, the cooling rate where crystallization can be completely surpressed is estimated. In a second step, based on a specified temperature program the crystalline fraction (CF), the rigid amorphous fraction (RAF) and the mobile amorphous fraction (MAF) were calculated from the the enthalpy and specific heat capacity in dependence on the concentration of the nanofiller. The rigid amorphous fraction was considered as resulting from the the crystallites and the nanofiller. For the first time both fractions were calculated quantitatively without any additional assumption. T2 - 80. Jahrestagung der DPG und DPG-Frühjahrstagung CY - Regensburg, Germany DA - 06.03.2016 KW - Polylactide KW - Layered Doubled Hydroxide KW - Rigid Amorphous Physe PY - 2016 AN - OPUS4-35561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad - Beurteilung der Korrosionsbeständigkeit von Oberflächen nichtrostender Stähle N2 - Mit dem KorroPad Verfahren ist es dem Anwender möglich den Zustand der Passivschicht nichtrostender Stähle auf sehr einfache und schnelle Weise einschätzen zu können. Das Verfahren eignet sich dazu, den Grad der Passivität in Abhängigkeit der Umgebungsbedingungen und der Zeit nachzuvollziehen. Dies ermöglicht dem Anwender und Verarbeiter von nichtrostenden Stählen, die Lagerungsbedingungen und –zeiten einer frisch bearbeiteten Stahloberfläche zu ermitteln, welche für die Ausbildung einer stabilen Passivschicht notwendig sind, bevor diese risikoarm eingesetzt werden kann. Wie die hier dargestellten Beispiele und auch weitere zahlreiche praktische Anwendungen gezeigt haben, eignet sich das KorroPad ebenfalls für die Identifikation kritischer Prozessparameter bei der Verarbeitung nichtrostender Stähle. Mit dem Verfahren lassen sich viele prozessbedingte Einflussfaktoren auf die Oberflächengüte wie auch auf den Werkstoff charakterisieren. Aufgrund der schnellen und einfachen Auswertung der Prüfergebnisse können positive wie auch negative Veränderungen hinsichtlich der Passivschichtstabilität zügig erkannt werden. Dies ermöglicht es dem Anwender schnell zu reagieren, um kritische Einflüsse zu korrigieren und um eine Optimierung von Inhouse-Prozessen durchzuführen. Weitere Einsatzgebiete sind im Bereich der Wareneingangs- und/oder Warenausgangskontrolle denkbar, überall wo es um die Frage der Passivschichtstabilität einer nichtrostenden Stahloberfläche geht. T2 - Fachtagung Bauwerksdiagnose - Praktische Anwendungen Zerstörungsfreier Prüfungen und Zukunftsaufgaben CY - Berlin, Germany DA - 25.02.2016 KW - Korrosionsschnelltest KW - nichtrostender Stahl KW - Passivschicht KW - KorroPad PY - 2016 AN - OPUS4-35570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elabshihy, Karim T1 - Investigation of the time-dependent behavior of cnt-filled epoxy using nanoindentation N2 - Epoxy/Carbon nanotube (CNT) composites are interesting materials that could be used in a wide variety of applications. In this study, CNT contents of 0.25, 0.5, 1 and 2 wt% were used for reinforcing epoxy. A nanoindentation device and a temperature regulating system were developed in order to investigate the effect of CNTs on the time-dependent properties of epoxy using relaxations and creep tests on the nano scale. The relaxation tests showed a significant shift for the relaxation spectrum towards shorter times with introducing a low CNT content of 0.25 wt%. Additionally, creep tests showed that both the holding time at a constant load and the unloading velocity have a major effect on the contact stiffness. However, there was no effect for the CNTs on the creep behavior with contents lower than 1 wt%, which was related to the presence of a percolation threshold around this value. T2 - Nanobrücken 2013 CY - Dresden, Germany DA - 20.03.2013 KW - Epoxy KW - CNT KW - Time-dependent KW - Nanoindentation PY - 2013 AN - OPUS4-35533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif A1 - Szymoniak, Paulina A1 - Heidari, Mojdeh A1 - von Klitzing, Regine A1 - Schönhals, Andreas T1 - Evidence of a three-layered structure in ultra-thin PVME and PVME/PS blend films by nano-sized relaxation spectroscopy N2 - Despite the many controversial discussions about the nanometric confinement effect and the predictions of the three-layer model, much remain not understood and/or experimentally unproven. Here, a combination of Broadband Dielectric Spectroscopy (BDS), Specific Heat Spectroscopy (SHS), and ellipsometry was utilized to investigate the glassy dynamics of ultra-thin films of Poly (vinyl methyl ether) (PVME) and PVME/Polystyrene (PS) 50:50 wt-% miscible blend (thicknesses: 8nm - 200nm). For BDS measurements, a recently developed nano-structured sample arrangement; where ultra-thin films are spin-coated on an ultra-flat highly conductive silicon wafer and sandwiched between a wafer with nanostructured silica nano-spacers, was used. For PVME films, two processes were observed and interpreted to be the α-processes of a bulk-like layer and an absorbed layer to the substrate. BDS and SHS showed that glassy dynamics are bulk-like. However, for films lower than 15nm, BDS showed weakly slowed dynamics. For PVME/PS blend, by a self-assembling process, a nanometer-thin surface layer with a higher molecular mobility is formed at the polymer/air interface. By measuring the dynamic Tg in dependence on the film thickness, both BDS and SHS, showed that the Tg of the whole film was strongly influenced by that nanometer thick surface layer, with a lower Tg. T2 - 80. Jahrestagung der DPG und DPG-Frühjahrstagung CY - Regensburg DA - 06.03.2016 KW - Ultra-thin films PY - 2016 AN - OPUS4-35540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 46, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2016 PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-357358 SN - 0340-7551 VL - 46 IS - 1 SP - 1 EP - 53 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35735 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - 2015 SRV global circular comparison results bulletin N2 - Tribological profile of hydraulic oils by using SRV. The determination of a set of critical, tribological by using different SRV-based test methods. The SRV-based concept of tribological profile generates the wear volumes on two triboelements (specimen), the extreme pressure properties and friction under different contact pressures. Thus, the benchmark and validation of hydraulic oils bear on a wider range of tribological properties. The RR2016 extends with six hydraulic oils to other base oil types including biodegradable fluids, which were all tested according to ASTM D7043 in order to consolidate the correlation between SRV and V104C. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - 2016 SRV global circular comparison results bulletin N2 - Actions from the meeting in April 2016: 1. Four SAC test methods are in place and were revised: SH/T 0721 (Grease, coefficient of friction and wear), SH/T 0784 (Grease, pass load/O.K. load), SH/T 0847 (Oil, coefficient of friction and wear) and SH/T 0882 released by 11-2014 (Oil, pass load/O.K. load). 2. New test method to evaluate anti-fretting properties of greases based was approved by SAC TC280 and will be released. 3. SAC TC280 accepted the project “Simulation of synchronizer by using SRV”. Draft text to be submitted by 03-2017. Discussions on a parallel ASTM test method. 4. A procedure for “Wear Volume” is under development for SAC TC280. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Recent work of the global SRV working group and the development trend of SRV standards N2 - „Cliff“-testing by using SRV The identification in engine or gear tests of the induction time or off-set point („cliff“), after which wear and friction increased. “Cliff” testing as auxiliary method supports the interpretation of engine tests, as it enhances the values of expensive engine tests, because it enables correlations between friction & wear, either from engine or in SRV tests, with additive depletion, oxidation, viscometrics and dispersancy/detergency. Oil samples taken in discrete intervals and “Cliff” tested monitors the evolution of tribological and functional properties versus engine running time. “Cliff” testing by using SRV is a purposeful tool in order to secure and accelerate metallurgical developments and the development of lubricant formulations. T2 - Working Group Meeting about SRV in China 2016 CY - Beijing, China DA - 05.04.2016 KW - SRV KW - Standards KW - China PY - 2016 AN - OPUS4-35747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Otremba, Frank T1 - Hazmat tanks under extreme loading condition N2 - Gefahrguttanks werden primär gegen betriebliche Belastungen dimensioniert. Unfallbelastungen spielen hierbei keine Rolle. In der Vergangenheit gab es immer wieder einige katastrophale Unfälle, die nicht nur materielle Schäden zur Folge hatten sondern bei denen auch Todesopfer zu beklagen waren. Zur Ermittlung möglicher Sicherheitsreserven werden Untersuchungen zum Abtrag auslegungsüberschreitender Belastungen durchgeführt. Mit dem Grenzlasttragverfahren steht ein leistungsfähiges Analysewerkzeug zur Verfügung, mit dem nichtlineare Beanspruchungsszenarien bewertet werden können. Der Vergleich der numerischen mit den experimentellen Ergebnissen zeigt dies eindeutig. T2 - Gefahrgutkolloquium CY - Quetètaro, Mexico DA - 14.03.2016 KW - Hazmat tanks PY - 2016 AN - OPUS4-35651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Frank A1 - Köppe, Enrico A1 - Daum, Werner T1 - Tracking deformation history in split Hopkinson pressure bar testing N2 - The stress vs. strain curve of materials is affected the rate of imposed straining. Among the methods for dynamic testing the technique known as 'split Hopkinson pressure bar' (SHPB) has evolved into the most widely used one to exert high-speed straining. The theory behind it comprises simple equations to compute stress and strain. The reliability of the strain analysis can be assessed by digital image correlation (DIC). The present results indicate that the visually observed strain is smaller than predicted by theory. T2 - 32nd Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Split Hopkinson pressure bar (SHPB) KW - Digital image correlation (DIC) KW - Digitale Bildkorrelation (DIC) KW - Dynamic testing KW - Dynamische Tests KW - Stress-strain curve KW - Spannungs-Dehnungs-Kurve PY - 2015 SN - 978-80-554-1094-4 SP - 174 EP - 175 PB - University of Zilina, Slovakia CY - Zilina AN - OPUS4-35656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Oertzen, Alexander T1 - Erfahrungen mit der eindeutigen Kennzeichnung - Lesbarkeit und Inhalte von Datamatrix-Codes N2 - Mit der Richtlinie 2008/43 wurde europaweit ein System zur Rückverfolgung von Explosivstoffen von Herstellung bis zum Verbrauch geschaffen. Dabei erhält jeder Zünder und jede Sprengstoffpatrone eine eindeutige Kennung, die üblicherweise als Datamatrix-Code aufgebracht wird. Seit 2015 muss das System angewandt werden. Trotz einer reichlichen Übergangsfrist gibt es immernoch Probleme im Detail, die sich vor allem auf die IT-mäßige Verarbeitbarkeit beziehen. T2 - 38. Informationstagung Sprengtechnik CY - Siegen DA - 01.04.2016 KW - Explosivstoffe KW - Rückverfolgbarkeit KW - Richtlinie 2008/43 PY - 2016 AN - OPUS4-35658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burbank, John A1 - Woydt, Mathias T1 - Optimization of pre-conditioned cold work hardening of steel alloys for friction and wear reductions under slip-rolling contact N2 - The goal of reducing CO2 emissions in the automobile industry has led to the development of increasingly efficient lightweight material solutions that yield enhanced performance. In light of this goal, this current work involves the optimization of the pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatment, with the aim of transferring the running-in phase into the final step of the mechanical finishing process. A case-hardened gear steel and two novel non-case-hardened steels were evaluated. KW - Work hardening KW - Steel KW - Gear KW - Bearing KW - Residual stress KW - Hardness PY - 2016 DO - https://doi.org/10.1016/j.wear.2016.01.011 SN - 0043-1648 VL - 350-351 SP - 141 EP - 154 PB - Elsevier B.V. CY - Amsterdam, u.a. AN - OPUS4-35665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Kunze, R. A1 - Avilov, Vjaceslav A1 - Rethmeier, Michael T1 - Finite element modeling of an alternating current electromagnetic weld pool support in full penetration laser beam welding of thick duplex stainless steel plates N2 - An electromagnetic weld pool support system for 20 mm thick duplex stainless steel AISI 2205 was investigated numerically and compared to experiments. In our former publications, it was shown how an alternating current (AC) magnetic field below the process zone directed perpendicular to the welding direction can induce vertically directed Lorentz forces. These can counteract the gravitational forces and allow for a suppression of material drop-out for austenitic stainless steels and aluminum alloys. In this investigation, we additionally adopted a steady-state complex magnetic permeability model for the consideration of the magnetic hysteresis behavior due to the ferritic characteristics of the material. The model was calibrated against the Jiles–Atherton model. The material model was also successfully tested against an experimental configuration before welding with a 30 mm diameter cylinder of austenitic stainless steel sur-rounded by duplex stainless steel. Thereby, the effects of the Curie temperature on the magnetic characteristics in the vicinity of the later welding zone were simulated. The welding process was modeled with a three-dimensional turbulent steady-state model including heat transfer and fluid dy-namics as well as the electromagnetic field equations. Main physical effects, the thermo-capillary (Marangoni) convection at the weld pool boundaries, the natural convection due to gravity as well as latent heat of solid–liquid phase transitions at the phase boundaries were accounted for in the model. The feedback of the electromagnetic forces on the weld pool was described in terms of the electromagnetic-induced pressure. The finite element software COMSOL Multiphysics 4.2 was used in this investigation. It is shown that the gravity drop-out associated with the welding of 20 mm thick duplex stainless steel plates due to the hydrostatic pressure can be prevented by the application of AC magnetic fields between around 70 and 90 mT. The corresponding oscillation frequencies were between 1 and 10 kHz and the electromagnetic AC powers were between 1 and 2.3 kW. In the experiments, values of the electromagnetic AC power between 1.6 and 2.4 kW at os-cillation frequencies between 1.2 and 2.5 kHz were found to be optimal to avoid melt sagging or drop-out of melt in single pass full-penetration laser beam welding of 15 and 20 mm thick AISI 2205. KW - Laser KW - Numerical simulation KW - Laser beam welding KW - Electromagnetic weld pool support KW - Duplex stainless steel PY - 2016 DO - https://doi.org/10.2351/1.4943906 VL - 28 IS - 2 SP - 022404-1 EP - 022404-9 PB - AIP Publishing AN - OPUS4-35676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Konersmann, Rainer T1 - Überdeckungshöhen von Pipelines - Wie tief ist tief genug? N2 - Ein wesentliches Grundbedürfnis ist die Sicherheit, d. h. die Gewissheit, in einer sicheren Umgebung zu leben und zu arbeiten. Die existenzielle Sicherheit ist eine notwendige Voraussetzung zur Befriedigung aller weiteren notwendigen Bedürfnisse. Auch die Technik ist ohne Sicherheit nicht denkbar. Trotz aller Bemühungen kommt es aber immer wieder zu Unfällen, aus welchen Gründen auch immer. Eine Strategie, Unfälle zu verhindern bzw. deren Eintrittswahrscheinlichkeit zu minimieren ist es, zwischen einem Objekt mit einem hohen Gefährdungspotenzial und seiner Nachbarschaft, Barrieren zu errichten, z. B. durch eine schützende Isolierung, Sicherheitsabstände oder durch eine Erdüberdeckung. Die erdgedeckte Verlegung von Pipelines ist Stand der Technik. Über die Überdeckungshöhen scheint es jedoch verschiedene Auffassungen zu geben. Im folgenden Beitrag werden dazu einige Beispiele vorgestellt. KW - Rohrleitungen KW - optimale Überdeckungshöhe KW - Verkehrslasten PY - 2016 SN - 2191-0073 VL - 36 IS - 3 SP - 44 EP - 48 PB - Springer-VDI-Verl. CY - Düsseldorf AN - OPUS4-35681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Steinborn, Gabriele T1 - Stable aqeous niobium carbide suspensions for production of homogeneous hard materials N2 - Hard materials consist of a hard phase embedded in a metallic binder. In order to achieve high toughness and strength, it is necessary to have a perfect mixing of hard phase and binder, which is mainly achieved by ball milling. Niobium carbide (NbC) has a high potential to substitute tungsten carbide as hard material. The publication presents the development of stable homogeneous and de-agglomerated NbC-dispersions. To prevent agglomeration of the powder, stable suspensions were achieved by surface treatments with the dispersants (PD and HD), which resulted in a charge reversal from a negative to a positive zeta potential. This surface-modified powder guaranteed a stable re-dispersion in the binder suspension. Nickel powder was added as metallic binder. This suspension was suited for 3D-printing. The green samples could be sintered in vacuum or Argon atmosphere. T2 - 91. Jahrestagung der deutschen keramischen Gesellschaft CY - Freiberg, Germany DA - 07.03.2016 KW - Niobium carbide powder KW - Stable suspensions KW - Reduction of agglomerates PY - 2016 AN - OPUS4-35636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Heyn, A. ED - Lampke, T. ED - Wagner, G. ED - Wagner, M.F.-X. T1 - Korrosionsuntersuchungen mit gelartigen Elektrolyten N2 - Bei elektrochemischen Untersuchungen von atmosphärischen Korrosionsreaktionen an deckschicht- und passivschichtbildenden Werkstoffen stößt man elektrolytseitig an Grenzen. So erweisen sich sowohl das Nachempfinden eines dünnen Feuchtfilms als auch die Interpretation von elektrochemischen Messungen in so genannten Bulk-Lösungen (eine „Masse“ an Elektrolyt) hinsichtlich des Korrosionsverhaltens unter atmosphärischen Bedingungen häufig als schwierig. Eine neue Herangehensweise an diese Problemstellung in der Korrosionsforschung beinhaltet den Einsatz von gelartigen Elektrolyten als Alternative zu den Bulk-Elektrolyten. Gelartige Elektrolyte bilden einen dünnen Feuchtfilm auf der Werkstoffoberfläche aus, wodurch die natürlich gebildete Deckschicht ähnlich wie an Atmosphäre beeinflusst wird und nahezu zerstörungsfrei untersucht werden kann. Durch eine elektrochemische Instrumentierung können geeignete Kennwerte wie Polarisationswiderstände und Korrosionsströme ermittelt werden, die Aussagen zur Kinetik der Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter Einwirkung eines dünnen Feuchtfilms ermöglichen. Anhand von auf Polysaccharid basierenden Gelpads werden im vorliegenden Beitrag verschiedene Zinkschichtsysteme und Aluminiumlegierungen untersucht, die natürlich gebildeten Deckschichten elektrochemisch charakterisiert und korrosionsrelevante Kennwerte bestimmt. Die ermittelten Kennwerte erlauben eine Differenzierung verschiedener Schichtsysteme und beschreiben die momentane Schutzwirkung der Deckschichten unter atmosphärischen Bedingungen. T2 - 18. Werkstofftechnisches Kolloquium der TU Chemnitz CY - Chemnitz, Germany DA - 10.03.2016 KW - Korrosionsuntersuchungen KW - Corrosion investigations KW - Verzinkungen KW - Zing coatings KW - gelartige Elektrolyte KW - Gel-type electrolytes PY - 2016 SN - 978-3-00-052212-3 SN - 1439-1597 VL - 59 SP - 313 EP - 323 PB - TU Chemnitz, Fakultät für Maschinenbau, Institut für Werkstoffwissenschaft und Werkstofftechnik CY - Chemnitz AN - OPUS4-35637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Woydt, Mathias T1 - Tailoring the functional properties of niobium carbide N2 - Several phases, like Nb₄C₃, Nb₆C₅ and other short and long range ordered phases occur in the region of homogeneity of NbCₓ (0,75≤ x ≤1.0) in the binary phase diagram. Properties, like micro-hardness, hot hardness, sliding wear resistance, elastic modulus and toughness can be tailored by the C/Nb ratio, the addition of secondary carbides and the type of binder. Supporting results from different grades with varying C/Nb ratio or binder types were illuminated. Thus, the NbC system offers to producers a wider process window, than WC. The impact of These tailored properties on sliding wear and cutting performance was illuminated by tribological and machining results. Niobium is today largely available. NbC can be synthesized by carbothermal conversion of Nb₂O₅ or be metallurgically grown and leached out, provides comparably low friction in many relevant tribo-contacts and displays low wear. NbC and Nb₂O₅ have so far no REACH classification related to human toxicology and are not listed as substances of very high concern contrary to WO₃ and Co₃O₄. T2 - 40th International Conference and Exposition on Advanced Ceramics and Composites CY - Daytona Beach, FL, USA DA - 24.01.2016 KW - Niobium carbide KW - Hard metal KW - Wear KW - Friction KW - Machining KW - Cutting KW - Metal matrix composite PY - 2016 SP - Paper: 2347292, 1 EP - 13 AN - OPUS4-35640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Inverse finite element adjustment of material parameters from integrated analysis of displacement field measurement N2 - The integration of finite element method (FEM) into the least-squares adjustment presented in is further extended for a joint evaluation of an elastostatic model and displacement field measurement. For linear solids which obey the Hooke's law, the material parameters determination from measurements is being examined. T2 - 32nd Danubia-Adria Symposium on advances in experimental mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2016 KW - Integrated analysis KW - Inverse problem KW - Finite element method KW - Least-squares adjustment KW - Model and measurement based analysis PY - 2015 AN - OPUS4-35648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Javdanitehran, M. A1 - Berg, D. Ch. A1 - Dümichen, Erik A1 - Ziegmann, G. ED - Javdanitehran, M. T1 - An iterative approach for isothermal curing kinetics modelling of an epoxy resin system N2 - In this work a novel iterative method for isothermal cure kinetic modelling of an epoxy resin system using differential scanning calorimetry (DSC) technique is presented. To reach the isothermal cure temperature, the sample has to be heated up from ambient temperature. This is commonly done with very high heat-up rates to minimise the time the sample reacts at temperatures other than the desired one. However, during heat up with high heating the amount of released energy rates cannot be measured directly because the shape of baseline is unknown. This means that the cure state at the beginning of the isothermal stage is unknown. For fast curing systems this unknown cure state causes significant inaccuracies in cure kinetics modelling. The presented iterative approach attempts to estimate the released enthalpy during heat-up of an isothermal run through an iterative numerical modelling of the heat-up phase. In each iteration the algorithm starts by estimating the enthalpy released during heat-up based on the recorded temperature profile and the calibrated model of the previous iteration. At the same time, it estimates the degree of cure at the end of the heat-up phase. Once the initial cure state is known the total heat of enthalpy can be recalculated for the current iteration. Subsequently the degree of cure and curing rate are re-evaluated with the newly estimated total enthalpy and used for determining the kinetics parameters. This is done by simultaneous fitting of the selected model to all experimental heat flow curves using a non-linear nonrestricted multivariable fitting method. The model with these new parameters is used again to estimate the released enthalpy and cure degree during the heat-up phase. The described loop is repeated until a predefined convergence criterion is satisfied. For modelling the reaction kinetics, the Kamal–Sourour equation accompanied with Rabinowitch approach to consider the diffusion effects is used. The diffusion reaction rate is modelled by the free volume model proposed by Huguenin and Klein. DiBenedetto model is applied to predict the Evolution of glass transition temperature against the degree of cure. In order to compensate the effect of the Initial values in the model’s calibration, the algorithm is implemented in a routine, which assesses the quality of the fitting and consequently selects the cure kinetics parameter. The described algorithm and the Routine are implemented in MATLAB. This paper demonstrates the application of this approach for using cure kinetics modelling to predict the degree of cure and the glass transition temperature. It supports the obtained results with validation tests using isothermal, dynamic and combined temperature profiles. KW - Epoxy resins KW - Curing kinetics KW - DSC KW - Isothermal PY - 2016 DO - https://doi.org/10.1016/j.tca.2015.11.014 VL - 2016 IS - 623 SP - 72 EP - 79 PB - Elsevier B.V. AN - OPUS4-35719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ortel, Erik A1 - Bernicke, M. A1 - Eckhardt, B. A1 - Bernsmeier, D. A1 - Schmack, R. A1 - Kraehnert, R. A1 - Lippitz, Andreas T1 - Synthesis and OER activity of NiO coatings with N2 - Catalysts based on nickel oxide are some of the most active catalysts for the oxygen evolution reaction (OER) in alkaline media. However, preparing catalytic coatings with high surface area and good accessibility of the active sites remains challenging. We present a new approach for the synthesis of homogeneous and binder-free nickel oxide coatings comprising a highly accessible ordered mesopore structure. The synthesis is achieved via evaporation induced self assembly utilizing PEOPB-PEO triblock copolymers as pore template and a chemical complex of Ni2+ and citric acid as precursor. Excessive crystallization behaviour of NiO is avoided by thermal conversion of the precursor into an amorphous Ni carbonate intermediate, followed by transition of the carbonate into the metal oxide. We present a comprehensive analysis of the obtained materials in terms of morphology, crystallinity, surface area, composition, and OER activity of differently calcined catalysts. Retaining a low crystallinity and high surface area during the Synthesis proofs to be the most important factor in obtaining a highly active OER catalyst. KW - XPS KW - nanoparticle KW - catalysis PY - 2016 UR - http://onlinelibrary.wiley.com/doi/10.1002/slct.201600110/abstract DO - https://doi.org/10.1002/slct.201600110 VL - 2016 IS - 3/2016 SP - 482 EP - 489 PB - Wiley Online Library CY - Weinheim AN - OPUS4-35725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kronemann, Jens A1 - Hünger, K.-J. T1 - Aggregate reactivity and the efficiency of supplementary cementing materials N2 - The knowledge of dissolution processes of aggregates and supplementary cementing materials (SCMs) in alkaline solutions can help to describe the expansion of concretes caused by alkali-silica reaction (ASR) and the effects to avoid ASR by using SCMs in more details. Therefore, dissolution experiments in alkaline solutions under different pH values and different temperatures were performed using aggregates in the original grain size and SCMs in different ratios. The concentrations of soluble silica and additionally alumina were determined by ICP-OES. The investigations showed that up to now the “best” conditions to explain the damage behavior of concrete structures are a pH value of 13 (e.g. 0.1 M KOH solution) and a temperature of 80 °C. The evaluation bases on the parameter “excess silica” which is calculated from the dissolved silica and alumina of the aggregates and the SCMs. It was demonstrated that SCMs reduce and sometimes stop the dissolution of aggregates. The efficiency of the SCMs depends on their amount and chemical composition. T2 - 13th International conference on recent advances in concrete technology and sustainability issues CY - Ottawa, Canada DA - 14.07.2015 KW - alkali silica reaction KW - aggregate reactivity KW - dissolution of silica and alumina KW - dissolution rate PY - 2015 SN - 978-1-942727-23-1 SP - SP-303-26, 355 EP - 370 AN - OPUS4-35609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hünger, K.-J. A1 - Kronemann, Jens A1 - Hübert, C. A1 - Scholz, Y. T1 - On the mechanism of ASR inhibition by Si and Al containing SCMs N2 - The use of supplementary cementing materials (SCMs) added to concrete mixtures can avoid the alkali-silica reaction. Such materials have a wide range of composition and therefore the inhibition mechanisms can be very differently. The effectiveness of SCMs which provide silica and alumina into the alkaline solution cannot only be explained by reducing the OH--concentration of the pore solution. From dissolution experiments in potassium hydroxide solutions, an interaction was noted between the aggregate and five SCMs via the alkaline solution. Under specific conditions, no silica is released from the aggregate grains. Mineralogical investigations (XRD, SEM+EDX) of the grain surfaces confirm that quartz is the main source of silica. In the presence of alumina providing SCMs, the quartz dissolution is strongly reduced or even sometimes stopped. On surfaces of grains a very thin layer can be observed which is probably responsible for reduction or stopping of the silica dissolution and therefore for the inhibition of ASR. T2 - 13th International conference on recent advances in concrete technology and sustainability issues CY - Ottawa, Canada DA - 14.07.2015 KW - alkali-silica reaction KW - alkali reactivity KW - solubility KW - supplementary cementing materials KW - surface layer PY - 2015 SP - 437 EP - 451 AN - OPUS4-35612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fischer, Franziska A1 - Schmidt, M. U. A1 - Greiser, Sebastian A1 - Emmerling, Franziska T1 - The challenging case of the theophylline–benzamide cocrystal N2 - Theophylline has been used as an active pharmaceutical ingredient (API) in the treatment of pulmonary diseases, but due to its low water solubility reveals very poor bioavailability. Based on its different hydrogen-bond donor and acceptor groups, theophylline is an ideal candidate for the formation of cocrystals. The crystal structure of the 1:1 benzamide cocrystal of theophylline, C7H8N4O2·-C7H7NO, was determined from synchrotron X-ray powder diffraction data. The compound crystallizes in the tetragonal space group P41 with four Independent molecules in the asymmetric unit. The molecules form a hunter’s fence packing. The crystal structure was confirmed by dispersion-corrected DFT calculations. The possibility of salt formation was excluded by the results of Raman and 1H solid-state NMR spectroscopic analyses. KW - powder diffraction KW - theophylline KW - benzamide KW - cocrystal KW - crystal structure KW - active pharmaceutical ingredient KW - dispersion-corrected density-functional theory PY - 2016 DO - https://doi.org/10.1107/S2053229616002643 SN - 2053-2296 VL - 72 IS - 3 SP - 217 EP - 224 AN - OPUS4-35621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Werner, Jan A1 - Heming, Frank A1 - Jochems, Frank T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of sealing materials N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR and PUR in fuels and heating oil with and without admixtures of biogenic sources such as E10, diesel fuel with 5 % biodiesel, non-aged and 2 year aged B10 (heating oil with 10 % biodiesel), pure diesel, standard heating oil and premium grade fuel Super plus at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - CORROSION 2016 CY - Vancouver, Kanada DA - 06.03.2016 KW - sealing materials KW - compatibility KW - biofuels PY - 2016 SP - Paper No. 7307, 1 EP - 12 PB - NACE INTERNATIONAL, Publications Division CY - Houston, Texas 77084 (USA) AN - OPUS4-35622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Werner, Jan A1 - Heming, Frank A1 - Jochems, Frank T1 - Impact of biocomponents in the fuel and heating oil on the compatibility of sealing materials N2 - The objective of this research was to determine the resistance of frequently used sealing materials such as FKM, FVMQ, VMQ, EPDM, CR, CSM, IIR, PA, NBR and PUR in fuels and heating oil with and without admixtures of biogenic sources such as E10, diesel fuel with 5 % biodiesel, non-aged and 2 year aged B10 (heating oil with 10 % biodiesel), pure diesel, standard heating oil and premium grade fuel Super plus at 20 °C, 40 °C and 70 °C. Mass, tensile strength and breaking elongation of the test specimens were determined before and after the exposure for 84 days in the fuels. The visual examination of some elastomer test specimens clearly showed the great volume increase until break or partial dissolution. Shore hardness A and D (for PA) were determined before and after exposure of the test specimens in the biofuels for 42 days. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore a threshold of 15 % was determined for the evaluation of the compatibility. In summary, it can be therefore stated that the chemical resistance of the fluoropolymers FKM and FVMQ in fuels and biofuels is the best one. T2 - CORROSION 2016 CY - Vancouver, Kanada DA - 06.03.2016 KW - compatibility KW - sealing materials KW - biofuels PY - 2016 AN - OPUS4-35623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Neitzel, F. ED - Nicoletto, G. ED - Pastrama, S. D. ED - Emri, I. T1 - Inverse finite element adjustment of material parameters from integrated analysis of displacement field measurement N2 - The determination of material parameters from displacement field measurement is being examined for linear elastic solid. A frequently used approach to compute material constants can be found in many studies. Even though they presented the approach in many different variations, but in the end they are essentially based on the same algorithm: Parameters are iteratively tuned until the computed results are in accordance with the measurements. The main drawback of this approach is that mainly commercial software is used that hinders us to investigate its inner evaluation process. This leads to the question, how the results from this commercial software can be trusted. On the contrary to these debatable approaches, we present a method that inverts the procedure of finite element method by using the most general model for a least-squares adjustment – the GAUSS-HELMERT Model. T2 - 32nd DANUBIA ADRIA SYMPOSIUM on Advances in Experimental Mechanics CY - Starý Smokovec, Slovakia DA - 22.09.2015 KW - Integrated analysis KW - Inverse problem KW - Finite element method KW - Least-squares adjustment KW - Model and measurement based analysis PY - 2016 UR - http://www.sciencedirect.com/science/article/pii/S2214785316002091 DO - https://doi.org/10.1016/j.matpr.2016.03.004 SN - 2214-7853 VL - 3 IS - 4 SP - 1211 EP - 1215 PB - Elsevier Ltd. AN - OPUS4-35629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meier, Karl T1 - Kunststoffe im Bauwesen - Ein Verzeichnis von Kunststoff-Erzeugnissen für das Bauwesen N2 - In den letzten Jahren hat die Verwendung von Kunststoffen im Bauwesen einen erheblichen Aufschwung genommen. Hierbei hat nicht nur der Umsatz, sondern auch der Verwendungsumfang von Jahr zu Jahr zugenommen, was nicht zuletzt seine Ursache in den Variationsmöglichkeiten der Eigenschaften von Kunststoffen hat. So befindet sich eine Vielzahl von Kunststoff-Erzeugnissen für das Bauwesen mit unterschiedlichen Eigenschaften auf dem Markt. Um Bauherren, Bauträgern und Architekten eine Übersicht über geeignete Kunststoff-Erzeugnisse und ihre technischen Anwendungsmöglichkeiten im Bauwesen zu geben, ist vom Bundesministerium für Wohnungswesen, Städtebau und Raumordnung die Aufstellung eines Verzeichnisses „Kunststoffe im Bauwesen“ angeregt worden. Dieses Verzeichnis soll die Anwendung von solchen Kunststoff-Erzeugnissen erleichtern, die sich als geeignet und bewährt herausgestellt haben. Dadurch wird indirekt eine Steigerung der Güte, der baulichen Ausführung und Wohnungsausstattung ermöglicht, überdies wird das Kunststoff-Verzeichnis dazu beitragen, Vorurteile gegen die Verwendung von Kunststoffen zu beseitigen. Das Verzeichnis hat keinerlei amtlichen Charakter, wobei jedoch angenommen wird, das sich auch amtliche Stellen des Verzeichnisses bedienen werden. Es enthält keine Preisangaben. PY - 1963 SN - 0023-5563 VL - 53 IS - 1 SP - 56 EP - 57 PB - Hanser CY - München AN - OPUS4-30144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Zerbst, Uwe ED - Zerbst, Uwe T1 - Analytische bruchmechanische Ermittlung der Schwingfestigkeit von Schweißverbindungen (IBESS-A3) N2 - Ziel des DFG-AiF-Forschungsclusters IBESS war die Entwicklung einer Methodik zur bruchmechanischen Ermittlung von Wöhlerkurven in Schweißverbindungen. Dem vorliegenden Teilprojekt A3 kamen dabei zwei Aufgaben zu: die Entwicklung einer analytischen bruchmechanischen Methodik und die Koordinierung des insgesamt acht Partner umfassenden Clusters. Dieser Bericht fasst die Ergebnisse der erstgenannten Aufgabe zusammen. Die bruchmechanische Methode ist durch folgende Aspekte charakterisiert. (a) Sie beschreibt sowohl Kurz- als auch Langrisswachstum. Ersteres umfasst mechanisch und physikalisch kurze Risse. Mechanisch kurze Risse weisen Abmessungen in der Größenordnung der plastischen Zone auf, weshalb sie zwar bruchmechanisch, nicht jedoch auf der Basis des linear-elastischen K-Konzepts charakterisiert werden können. Im Projekt wurde entsprechend eine Methode zur Bestimmung eines „plastizitätskorrigierten“ zyklischen K-Faktors entwickelt, die auf dem zyklischen J-Integral beruht. Physikalisch kurz bedeutet, dass die Rissschließeffekte im Ausgangsstadium der Rissentwicklung zunächst noch nicht vorhanden sind, dann jedoch graduell aufgebaut werden, bis sie mit Erreichen des Langrissstadiums eine risstiefenunabhängig konstante Größe erreichen. Beschrieben wird dieser Effekt durch die Anwendung der sogenannten zyklischen R-Kurve, der Funktion des Schwellenwerts gegen Rissausbreitung von der Risstiefe. Mittels Rissarrestbetrachtungen des kurzen Risses werden (b) die Ausgangsrissgröße für die weitere Bruchmechanikanalyse und (c) die für N = 107 definierte Dauerfestigkeit der Bauteile bestimmt. Die Analyse erfolgt (d) statistisch, Schwankungen der lokalen Nahtgeometrie entlang des Nahtübergangs über ein Modell äquidistanter Abschnitte einbezogen werden. (e) Eigenspannungen werden sowohl im unbehandelten Schweißzustand als auch nach zyklischer Belastung berücksichtigt. Das Modell wird an insgesamt 33 Wöhlerkurven validiert, die an drei Schweißverbindungsformen (Stumpfstoß, Kreuzstoß, Längssteife) mit je zwei unterschiedlichen Ausführungen, zwei Werkstoffen (S355NL und S960QL), sowie im spannungsarmgeglühten und ungeglühten Zustand experimentell ermittelt wurden. KW - Bruchmechanik KW - Schweißverbindungen KW - Schwingfestigkeit PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-359891 SP - Römisch I EP - 182 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-35989 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Mimicking lizard-like surface structures upon ultrashort laser pulse irradiation of inorganic materials N2 - The wetting behavior of material surfaces can be controlled by surface structures. We functionalized inorganic material surfaces, such as steel, titanium alloy and silicon, to modify the wetting behavior using ultrashort laser pulses (fs- to ps-range). The laser processing was performed by scanning the laser beam across the surface of initially polished flat sample material. A combined experimental and theoretical study of the laser processing parameters (peak fluence, scan velocity, line overlap) allowed the identification of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures, grooves, micro cones, dimples, etc.). Analyses of the surface using optical as well as scanning electron microscopy allowed the identification of morphologies providing the optimum similarity to the natural skin of lizards. For mimicking skin structures of moisture-harvesting lizards towards an optimization of the surface wetting behavior, additionally, a two-step laser processing strategy was established for realizing hierarchical micro- and nanostructures. In this approach, a laser-generated regular array of small dimples was superimposed (step 2) to the micron-scaled capillaries processed before (step 1). Optical focus variation imaging measurements finally revealed the three dimensional topography of the laser processed surfaces derived from lizard skin structures. The functionality of these surfaces was analyzed in view of wetting properties. T2 - E-MRS 2016 Spring Meeting, Symposium C: "Laser-material interactions for tailoring future applications" CY - Lille, France DA - 02.05.2016 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser ablation KW - Steel KW - Lizard KW - Wetting PY - 2016 AN - OPUS4-36047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Schönhals, Andreas T1 - Reaction of CO2 gas with (radicals in) plasma-polymerized acrylic acid (and formation of COOH-rich polymer layers) N2 - In contrast to most of the existing literature on plasma polymerization of acrylic acid (AA), not only the chemical structure and film thickness of the deposits were studied, but also a new way to obtain COOH-rich surfaces. This is an important aspect when applying the obtained coatings for biomedical and electronics applications. Therefore, acrylic acid/CO2 polymer films with a thickness of ca. 150 nm were deposited in the pulsed plasma regime onto polyethylene and aluminium as organic and inorganic substrates. Their structure–property relationships were studied in dependence on the mixture ratio of acrylic acid monomer and CO2 gas. The influence of the CO2 gas on the regularity and functionality of plasma deposited poly(acrylic acid) (PAA) was studied in detail using bulk-sensitive (dielectric spectroscopy and Fourier transforms infrared spectroscopy) as well as surface-sensitive methods such as X-ray photoelectron spectroscopy. For a clear identification of the functionality of the deposited films, the COOH groups were estimated after derivatization with trifluoroethanol by XPS measurement as well as by the quantitative analysis of the FTIR data. Results show, in presence of a small amount of CO2 gas within the acrylic acid plasma, a structure of poly(acrylic acid) with high concentration of COOH groups was obtained. However, the excess of CO2 gas in the plasma chamber leads to fragmentation of the monomer or/and degradation of the layer which is already deposited. A polymer network is obtained with an increasing abundance of branched groups for AA/CO2 with increasing CO2 gas in the mixture. KW - Poly(acrylic acid) KW - Plasma polymerization KW - COOH rich surfaces PY - 2016 DO - https://doi.org/10.1002/ppap.201500128 SN - 1612-8850 VL - 13 IS - 5 SP - 499 EP - 508 PB - Wiley-VCH Verlag CY - Weinheim AN - OPUS4-36058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -