TY - CONF A1 - Reuter, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Digital Twin KW - Simulation PY - 2024 AN - OPUS4-61776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid A1 - Bhattacharya, Biswajit T1 - Mechanically flexible crystals: materials for new generation of responsive materials N2 - Based on the nature of the deformation, molecular crystals can be defined as being plastically (irreversible) or elastically (reversible)bendable. The mechanical response of crystals is thereby directly related to they structure.The structural elements required for a specific mechanical behavior are known, so that compounds with these properties can be synthesized by applying the rules of crystal engineering. T2 - Berlin Science Week CY - Berlin, Germany DA - 01.11.2021 KW - Flexible crystals PY - 2021 AN - OPUS4-53907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Detection of plastics in soil N2 - Soil acts as a final sink for pollutants. Microplastics from different sources such as plastic mulching, littering, compost, sewage sludge, sedimentary deposition, and tyre abrasion are expected to be found in soil. However, representative and comprehensive information is missing on the sources, transport, and fate. Therefore, a reliable analysis method for microplastics in soils needs to be developed. The presented work describes the development of a procedure for microplastics analysis in soils. A representative sampling based on the on-site conditions and a sample preparation method was established and comprised of a drying step, the separation of microplastic particles > 1 mm, and a density separation for particles < 1 mm. The detection of the large microplastic particles (> 1 mm) was conducted with Attenuated Total Reflection - Fourier Transform infrared Spectroscopy (ATR-FTIR) , while Thermal Extraction Desorption - Gas Chromatography / Mass Spectrometry (TED-GC/MS) was applied for particles < 1 mm, gaining information on the type of polymer and mass fraction. Based on the established method, 14 environmental soil samples ? with different exposure of microplastics from agriculture, industrial sites, roads, and floods were investigated. Due to the arbitrary microplastic particle distribution among the samples for large microplastics, it was reasoned that the found particles were unrepresentative. In contrast, microplastic particles < 1 mm were discovered in a high mass in soil samples exposed to plastic mulching or fertilization with sewage sludge or compost (0 – 115 mg/kg). On average, microplastic contents detected in soil samples taken from a construction site and an inner-city lake were higher (13 – 238 mg/kg). As expected, microplastic content in soil sampled in proximity to roads was more pronounced in the upper soil layers. In contrast, very remote sampling sites, expectably uncontaminated, did not lead to the detection of microplastic regarding to thermoanalytical detection method. In a proof of concept experiment several in vivo and in vitro ecotoxicological tests were applied to evaluate the effect of microplastics (tyre abrasion, polystyrene containing hexabromocyclododecane) in natural soils. In summary, while no effects of the examined probes could be detected on higher levels of biological organization after exposures to earthworm E. andrei, significant changes in several oxidative stress related biomarkers were observed. T2 - SETAC Europe 2022 CY - Kopenhagen, Denmark DA - 15.05.2022 KW - Microplastic KW - TED-GC/MS KW - Soil PY - 2022 AN - OPUS4-55872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dittmann, Daniel T1 - Aktivkohle-Charakterisierung als weiterer Schlüssel für das Verständnis der Spurenstoffadsorption in der 4. Reinigungsstufe N2 - Aktivkohle ≠ Aktivkohle, Adäquate Materialcharakterisierung - Voraussetzung für Adsorptionsprognosen und Wasserspezifische Auswahl von Aktivkohleprodukten. Ausblick: Publikationen zu Aktivkohlecharakterisierung und Adsorptionsprognose in Vorbereitung T2 - Wasser 2021 - Jahrestagung der Wasserchemischen Gesellschaft CY - Online meeting DA - 10.05.2021 KW - Aktivkohle KW - Thermogravimetrie KW - Zersetzungsgasanalyse KW - Proximatanalyse PY - 2021 AN - OPUS4-52742 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Tipping the Energy Scales to Control Mechanochemical Polymorphism N2 - Control of ball milling conversions is required before the full potential of mechanochemical processing can be realized. It is well known that many parameters affect the outcome of mechanochemical polymorphism, but the energy of ball milling itself is often overlooked. We show here how this parameter alone can exert a significant influence on the polymorphic outcome of ball mill grinding by allowing the selective isolation of two polymorphic forms in their pure form under the same grinding conditions. Furthermore, we show how apparent mechanochemical equilibria can be deceptive. Our results clearly demonstrate the need for careful design and interpretation of ball milling experiments beyond current thinking. T2 - SALSA make and measure CY - Online meeting DA - 16.09.2021 KW - Mechanochemistry KW - Energy KW - Polymorph KW - Cocrystal PY - 2021 AN - OPUS4-53293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feiler, Torvid T1 - Polymorphic tuning of a flexible organic crystal optical waveguide N2 - Crystalline molecular materials are usually brittle and are prone to break upon external mechanical force. This fragility poses challenges for their application in next-generation technologies, including sensors, synthetic tissues, and advanced opto-electronics. The recent discovery of mechanical flexibility in single crystals of molecular materials has solved this problem and enable the design of smart flexible device technologies. Mechanical flexibility of organic crystals can be tuned by altering the weak interactions in the crystal structure, for examples through polymorphism. Here we report 4-bromo-6-[(6-chlorolpyridin-2-ylimino)methyl]phenol (BCMPMP) as a promising candidate for future waveguide technologies. It turns out that BCMPMP has two different polymorphs with distinct optical and mechanical properties. Form I shows brittle behavior under mechanical stress and exhibits very weak emission at 605 nm (λex = 425 nm) together with a low fluorescence quantum yield (Φ = 0.4 %).In contrast, Form II has a large plastic (irreversible bending) regime and a bright emission at 585 nm (λex = 425 nm; Φ = 8.7 %). Making use of favorable mechanical fexiblity and optical properties, form II was explored as a bendable optical waveguide. Light was successfully propagated through a straight-shaped and mechanically deformed BCMPMP crystal. Depending on the light source, active or passive waveguiding could be achieved. So BCMPMP can also be used as a flexible wavelength filter. T2 - Congress of the International Union of Crystallography - IUCr 2021 CY - Online meeting DA - 14.08.2021 KW - Flexible crystals KW - Polymorphism KW - Waveguide PY - 2021 AN - OPUS4-53906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Linberg, Kevin T1 - Controlled Polymorphism by Elevated Temperature Ball Milling N2 - Mechanochemistry provides polymorphs that are difficult to obtain by conventional solution-based methods. Based on the nicotinamide and pimelic acid cocrystal, we demonstrated that the ball size, frequency, and temperature are essential parameters. Our results indicate that fine-tuning the energy input during a mechanochemical reaction can provide control over polymorphism. T2 - Bessy User Meeting 2023 CY - Berlin, Germany DA - 22.06.2023 KW - Mechanochemistry KW - Temperature KW - Cocrystal KW - Energy input KW - Polymorph PY - 2023 AN - OPUS4-57985 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Material Selection Strategy N2 - This poster is a summary of the material used in the PlasticsFatE project. It indicates the strategies for testing of various polymer properties next to each other according to risk and hazard assessment. T2 - CUSP annual meeting and conference CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - CUSP KW - Material selection PY - 2023 AN - OPUS4-58311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, Claudia T1 - Rapid sample preparation to detect microplastics in baby milk powder N2 - Microplastics, ubiquitous as it is, could be released into food during production chain, through packaging and by consumer´s use. To determinate human exposure to microplastics is crucial to monitor microplastics in food matrices. The current absence of standard sample preparation procedures to identify and quantify different microplastics according to number and mass have generate time-consuming protocols and lack of comparability among different analytical methods, laboratories and time scales. Monitoring microplastics in complex matrices as food, and in particular in baby milk powder, requires an accurate approach that need to be validate, to ensure the comparability of results. Bottled drinking water or surface waters, for example, can be measured with mass-based methods (TED-GC/MS or Py-GC/MS) directly after filtration. Baby milk powder, instead is more challenging, due to the proteins and fatty acid that clog the filters and contaminate the measuring devices with heavy carry over. In this study, we characterize the baby milk powder by thermogravimetric analysis (TGA) and we tested different treatments for matrix reduction: water, H2O2, citric acids. In particular, the use of citric acid was tested for protein reduction before filtration. Our hypothesis was that citric acid will induce the precipitation of proteins and amino acids, leading to a strong matrix reduction. In fact, this sample pre treatment, allowed us to use a higher intake, necessary for representative quantification. Finally, the milk powder was spiked with reference material tablets containing polyethylene terephthalate (PET). The PET was not degraded by the citric acid and high recovery rate was achieved by TED-GC/MS and Py-GC/MS methods. Considering the simplicity and accessibility of this sample preparation and its robust results, this procedure could be easily proposed as a simple sample preparation approach to monitor microplastics by mass-based methods. T2 - MICRO 2024 CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics KW - Milk KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-61273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meurer, Maren T1 - Is olypropylene relevant for microplastic analytics? N2 - Nowadays, in every terrestrial and aquatic ecosystem, even in the remotest areas, small residues of plastics, the so called microplastic (MP) can be found. MPs are particles with a size of 1-1000 µm (ISO/TR 21960:2020), mainly containing synthetic polymers like polyethylene (PE), polypropylene (PP), polystyrene (PS) or polyethylene terephthalate (PET). Even styrene-butadiene rubber (SBR) as an indication for tire wear is included due to similar particle formation. To understand the MPs consequences to the environment, it is of high priority to capture its extent of contamination. It is surprising that in the analysis of polymer masses in environmental samples, PE, PS and SBR are often detected, but only small amounts of PP, although this is the second most commonly produced standard plastic and many MP particles originate from carelessly disposed packaging materials. This presentation provides hypotheses about the reasons of rare PP identification and mass quantification in environmental samples. Different investigations of pristine PP and representative environmental samples, including the pre-treatment by Accelerated Solvent Extraction (ASE) or with density separation followed by the thermal extraction / desorption gas chromatography-mass spectrometry (TED-GC/MS) are presented. The results are discussed according to the material properties and a possible degradation mechanism under different weathering conditions which indicate less stability under relevant storage conditions. T2 - Society of Environmental Toxicology and Chemistry CY - Dublin, Ireland DA - 30.04.2023 KW - Sample preparation KW - Polypropylene KW - Microplastic KW - Degradation PY - 2023 AN - OPUS4-57474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P.-T. T1 - Real-life airborne micro- and nano-plastic particles and fibres on a porous membrane filter system from a textile factory suitable for both: vibrational and mass spectrometry N2 - The poster presents an application of Si wafer filter system on indoor air sampling. A textile factory producing PP fibres was sampled. T2 - SETAC Europe 2023 CY - Dublin, Ireland DA - 30.04.2023 KW - Microplastics KW - Polymer 3R KW - Textile fibres KW - Si wafer filter KW - Microplastics sampling PY - 2023 AN - OPUS4-57462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Simone T1 - Influence of the pH Value to the Degradation of Ester-Based Thermoplastic Polyurethanes N2 - Microplastics are solid polymeric particles with a size of 1-1000 μm (ISO/TR21960:2020), which can be emitted from mismanaged waste into the environment, where microplastic is now ubiquitous. What happens to the microplastics after ending up in the environment, which risks entail and what effects it has are not sufficiently clarified up to now. The most certain issue is that the plastic particles in the environment are exposed to natural ageing, are fragmenting and degrading, such that the potential risk to ecosystems and humans is increasing due to the formation of smaller and smaller particles, potentially even including nanoplastics, if these are ingested before their further degradation. Therefore, and in view of a possible registration of polymers under REACH in the future, it is necessary to investigate the degradation of thermoplastic polyurethanes (TPU) regarding hydrolysis stability to evaluate possible risks and effects to the environment. In the present studies, one thermoplastic polyurethane – with and without hydrolysis stabilizer – is exposed to different pH buffers at 50°C for 14 days to investigate hydrolysis depending to different pH values (acid, alkali and neutral) based on OECD guideline TG111. The hydrolysis behavior of the TPUs is characterized by surface sensitive techniques and on bulk properties. First degradation effects can be detected by SEC. Hydrolysis, especially under acidic and basic conditions, leads to chain scissions to lower molecular masses. Furthermore, the degradation products which indicate the structure of the bulk material were detected by thermo-analytical methods like TGA-FTIR for the small degradation products and the thermo extraction/desorption-gaschromatography/mass spectrometry (TED-GC/MS) for bigger degradation products. Acidic and basic hydrolysis shows the same degradation behavior which is caused by a preferred scission of the ester and urethane functionalities. Surface-sensitive techniques such as XPS demonstrate less carboxylic acid formation at acidic than at alkaline pH value in the TPU without stabilator, where as the TPU with stabilator ages to the same extent in both pH ranges. Altogether, the hydrolysis of TPUs – independently of added stabilizer or not – in acid and alkali environment is accelerated compared to the neutral hydrolysis. T2 - SETAC CY - Dubin, Ireland DA - 30.04.2023 KW - Degradation KW - Thermoplastic Polyurethane KW - Microplastic KW - Polymer Hydrolysis KW - Polymer 3R KW - REACH PY - 2023 AN - OPUS4-58906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strzelczyk, Rebecca T1 - Zeolites loaded with VOCs as reference for material emissions testing N2 - Nowadays, people spend most of their time indoors. Thus, a good indoor air quality is important. Emissions of volatile organic compounds (VOCs) from furniture and building materials can cause health complaints1. Quantitative VOC-emission testing is carried out under standardized conditions in emission test chambers. In the presented project an emission reference material (ERM) is developed that emits a defined mixture of VOCs which is required for quality assurance and -control (QA/QC) measures. Porous materials (e.g zeolites, activated carbons, MOFs or aerogels) are used as reservoir materials and impregnated with VOC. The porous materials are selected, among others, by their pore size, pore size distribution, polarity and availability. Due to their regular pore structure zeolites are tested at first. For a prediction of the emission profile, the ERM is supposed to exhibit a constant emission rate over time. The aim is a stability of ≤ 10 % change in the emission rate over a minimum of 14 days. Method For impregnation, the material is placed into an autoclave inside a rotatable basket. The VOC is added and the autoclave is closed. Afterwards, CO2 is inserted. The closed system is then heated to the supercritical point of CO2 (31 °C, 73.75 bar). In this state, the CO2 acts as solvent for the VOC. By rotating the basket, the distribution of the VOC is ensured. After a few minutes, the pressure is decreased slowly and the CO2 is released. For the determination of the emission profile, the impregnated sample is placed into an emission test chamber. These chambers can be operated either with dry or humid air (50 ± 5 % rel. humidity). Every second to third day, air samples are taken and analyzed by gas chromatography. For an ideal impregnation, several different pressures and temperatures as well as impregnation times are tested. Results Two zeolite materials tested in dry air conditions reach emission profiles with a decrease of less than 10 % over 14 days (heptane and toluene, respectively). Further it was discovered that smaller pellets of the same zeolite show better results than bigger particles. When the pore size of a zeolite is too small, e.g. 0.3 nm, the VOC cannot be absorbed sufficiently. The main disadvantage of zeolites is their hygroscopicity because it has a large impact on the release of VOC when they are used in emission test chambers under standardized test conditions (23 °C, 50 % rel. humidity). Activated carbons have emission profiles with a larger change over 14 days. However, the high hydrophobicity allows measurements in humid air conditions which was not possible with the before mentioned hygroscopic zeolites. It is possible to impregnate powdered materials as well, and thus powdered non-hygroscopic (n.h.) zeolites were impregnated. Their emission profiles are comparable to those of the activated carbons. The use of methylated hygroscopic zeolites with a decrease in hygroscopicity did not yield successful emission measurements. The change over 14 days is calculated only for the stable phase (~250–300 h). The desired stability of ≤ 10 % change of the emission rate over 14 days could already be reached under dry testing conditions. Further investigations under humid conditions show that zeolites with high Si/Al-ratios are non-hygroscopic and comparable to activated carbons (20–30 % change). The next step is to reduce the change in the emission rate of these materials to the aimed ≤ 10 % over 14 days. T2 - Deutsche Zeolithtagung CY - Jena, Germany DA - 28.02.2024 KW - VOC KW - Emission KW - Quality assurance KW - Reference material KW - Zeolite PY - 2024 AN - OPUS4-59843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strzelczyk, Rebecca T1 - Constant emitting reference material for emissions test procedures N2 - Since nowadays people spend most of their time indoors, a healthy environment is essential. Volatile organic compounds (VOCs) emitted from furniture and building materials are reported to cause health complaints. Therefore, the usage of low emitting materials will improve the indoor air quality. Quantitative VOC emission testing is usually conducted in emission test chambers under specified controlled conditions as described in DIN 16000-9 and DIN EN 16516. For reasons of quality control/quality assurance (QC/QA) and for a better comparability of test results from different laboratories, suitable emission reference materials (ERM) are needed. Here, it is important to have a homogenous material with known emission rates over a specific time. Different approaches can be found in literature, inter alia polymer films loaded with the target compound to be released again, or a lacquer material to which a VOC mixture is added. After curing of the lacquer, the material can be loaded into a test chamber. Drawback of those approaches are their relatively fast decreasing emission profiles. For QC/QA purposes according to the test standards, VOC sources with constant emission profiles are desirable. The EU-funded research project MetrIAQ “Metrology for the determination of emissions of dangerous substances from building materials into indoor air” is working on a multi-component ERM with an envisaged instability of ≤ 10 % in the emission rate over at least 14 days. Within a doctoral thesis porous materials are impregnated with VOCs. Supercritical CO2 is used as solvent. Thus, the impregnated material does not contain any solvent that may show a measurable amount of emission in the emission test chamber. Furthermore, CO2 has the benefits to have a good availability and low costs. For the selection of porous materials several properties like the pore size, the surface, and the interaction with the components in the atmosphere need to be considered. The impregnation method is optimised while the different porous materials are tested. For the selection of porous materials the pores need to be large enough for the VOC molecules, further influence of the pore size is tested. T2 - Healthy Buildings CY - Aachen, Germany DA - 11.06.2023 KW - VOC KW - Emission KW - Quality assurance KW - Reference material PY - 2023 AN - OPUS4-59842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, C. T1 - Standardization Methods for the Analysis of Microplastics (10 100µm) in Food Matrix: Sample Preparation and Digestion of Milk Powder. N2 - Monitoring of microplastics in food matrices is crucial to determinate the human exposure. By direct ingestion microplastics could be released in the food during the production, through packaging and by consumer’s use. The absence of standard methods to quantify and detect different size range and type of microplastics has led to difficult and time consuming procedural steps, poor accuracy and lack of comparability. In this work, matrix characterization and laboratory experiments were used to investigate the efficiency of sample preparation in milk powder. This information is crucial to compile a standard procedure for sample preparation and digestion of common milk powder to detect different particle sizes and types of polymers. Charaterisation is done by TGA and TOC measurements. T2 - SETAC Europe 2024 CY - Sevilla, Spain DA - 05.05.2024 KW - Microplastics KW - Harmonisation in microplastics KW - Polymer 3R KW - Microplastics in milk PY - 2024 AN - OPUS4-60034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Seasonal microplastic concentrations along the rivers Rhine and Danube N2 - Over the last 20 years, many researchers, politicians and citizens have become increasingly aware of the growing plastic problem of our time. A lack of recycling concepts and plastic collection points as well as careless dumping lead to accumulation of plastic products in the environment. Natural weathering can cause these plastics to degrade and fractionate, meaning that microplastics (1 1,000 µm, ISO/TR 21960:2020) and nanoplastics (< 1 µm, ISO/TR 21960:2020) of various synthetic polymer materials can now be detected in all parts of the world. Whether microplastics or nanoplastics pose a toxicological hazard is being investigated in a variety of ways. Valid results are still pending. However, the EU precautionary principle applies to micro- and nanoplastics. Monitoring of microplastics is already required in the revision of the Drinking Water and Wastewater Framework Directive. Reliable monitoring of rivers can be carried out by sampling with sedimentation boxes and microplastic detection by using thermal extraction desorption gas chromatography/mass spectrometry (TED-GC/MS) in routine operation (Figure 1). The river Rhine was sampled for microplastic masses at three different sampling locations over a period of one year and in addition the Danube at randomized sampling locations The TED-GC/MS results showed that various synthetic polymers frequently produced in industry, such as polyethylene, polypropylene or polystyrene as well as the tire compound styrene-butadiene rubber were found. The work not only shows a possible workflow for monitoring concepts, but also provides information on environmentally relevant concentrations of microplastics and tire components in surface waters. This in turn is necessary for ecotoxicological studies. T2 - ESOPS CY - Berlin, Germany DA - 09.09.2024 KW - Microplastics KW - TED-GC/MS KW - Polymer 3R PY - 2024 AN - OPUS4-61016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuerlein, T1 - Mechanical properties of the HL-LHC 11 Tesla Nb3Sn magnet constituent materials N2 - A test campaign was launched to determine the mechanical properties of the HL-LHC 11 T Nb3Sn magnet components in order to accurately model the mechanical properties in Finite Element simulations that predict the stress and strain distribution in These magnets. Static and dynamic test methods have been applied for determining elastic materials behavior, and highly accurate Young’s moduli are obtained with the dynamic methods resonance and impulse excitation. These non-destructive methods also enable temperature dependent modulus measurements during in situ heat cycles. T2 - Applied Superconductivity Conference CY - Denver, Colorado, USA DA - 04.09.2016 KW - Young's modulus KW - Tensile test KW - Resonanz KW - Impact excitation PY - 2016 AN - OPUS4-37414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Benjamin, Merz T1 - Advanced camera calibration for lens distortion correction in hybrid additive manufacturing processes N2 - Hybrid additive manufacturing is becoming increasingly important in the field of additive manufacturing. Hybrid approaches combine at least two different manufacturing processes. The focus of this work is the build-up of geometries onto conventionally manufactured parts using laser-based powder bed fusion of metals (PBF-LB/M). The hybrid build-up requires a precise position detection system inside the PBF-LB/M machines to determine the exact position of the existing component. For this purpose, high-resolution camera systems can be utilized. However, the use of a camera system is associated with several challenges. The captured images are subject to various distortions of the optical path. Due to these distortions, it is not possible to use the images for measurements and, therefore, it is not possible to calculate the positions of objects. In this study a homography matrix is calculated to correct keystone distortion in the images. Different calibration patterns have been tested for the calculation of the homography matrix. The influence of the number of calibration points on the precision of position detection of objects is determined. Furthermore, the influence of an additional camera calibration by using ChArUco boards is evaluated. The result is a camera calibration workflow with associated calibration pattern for a precise position detection of parts inside PBF-LB/M machines allowing a hybrid build-up with minimum physical offset between base component and build-up. T2 - euspen’s 24th International Conference & Exhibition CY - Dublin, Ireland DA - 10.06.2024 KW - Aditive Manufacturing KW - Hybrid build-up KW - Position detection KW - Camera calibration PY - 2024 AN - OPUS4-60600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Hydrogen distribution in multi-layer welds of steel S960QL N2 - High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa have increasing im-portance in steel construction and civil engineering. However, weld processing of those steels is a major challenge. The susceptibility for degradation of mechanical properties of weld joints sig-nificantly increases in presence of hydrogen and can result in hydrogen assisted cracking (HAC). Generally, risk for HAC increases with increasing yield strength of HSLA steels. To min-imize the incidence of HAC, it is essential to gain knowledge about both the (1) absorbed hydro-gen amount and its distribution in the weld seam and (2) options to lower the amount of intro-duced hydrogen. Existing standards recommend heat treatment procedures (interpass tempera-ture or post weld heat treatment) to reduce the diffusible hydrogen concentration in weldments. In this context, different weld seam geometries should be considered. For HSLA steel fabrication weld processing with seam opening angles of 45° to 60° is typical. Modern weld technologies allow welding with seam opening angles of 30° - reduced welding time and costs. In the present study, the hydrogen distribution in multi-layer welds of a 960 MPa HSLA steel was analysed. Influence of different seam opening angles as well as heat input, interpass temperature and post weld heat treatments were investigated. The welded samples were quenched in ice water imme-diately after welding and subsequently stored in liquid nitrogen. After defined warming up, small specimens were machined from the weld seam by water jet cutting. The diffusible hydrogen concentration was measured by carrier gas hot extraction with coupled mass spectrometer. The results showed, that low heat input and post weld heat treatment procedures can lower hydrogen concentrations in welds. Furthermore, a gradient of the hydrogen concentration was identified with increasing weld pool depth. By varying the seam opening angles different hydrogen concen-trations were measured. T2 - 3rd International Conference on Metals & Hydrogen CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Welding KW - High-strength steels KW - Heat treatment KW - Carrier gas hot extraction PY - 2018 AN - OPUS4-45076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiel, Erik T1 - Crack detection in metal additive manufacturing with laser thermography N2 - BAM ensures and represents high standards for safety in technology and chemistry. Additive manufacturing (AM) changes the requirements for conventional non-destructive testing (NDT) as new processes of defect creation occur. Especially in safety critical areas, such as aerospace and automotive, new manufacturing processes and materials always require reliability tests and new standards which is a big challenge for NDT. T2 - Internationales Laser- und Fügesymposium CY - Dresden, Germany DA - 27.02.2018 KW - Laser Beam Melting KW - Laser Metal Deposition KW - Thermography KW - In-situ monitoring PY - 2018 AN - OPUS4-45619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuerlein, C. T1 - Mechanical properties of the HL-LHC 11 Tesla Nb3Sn magnet constituent materials N2 - A test campaign was launched to determine the mechanical properties of the HL-LHC 11 T Nb₃Sn magnet components in order to accurately model the mechanical properties in Finite Element simulations that predict the stress and strain distribution in these magnets. Static and dynamic test methods have been applied for determining elastic materials behavior, and highly accurate Young’s moduli are obtained with the dynamic methods resonance and impulse excitation. These non-destructive methods also enable temperature dependent modulus measurements during in situ heat cycles. T2 - Applied Superconductivity Conference CY - Denver, USA DA - 04.09.2016 KW - Young´s modulus KW - Tensile KW - Compression KW - Temperature dependence PY - 2016 AN - OPUS4-37922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling N2 - The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Cutting tool KW - Niobium carbide KW - Tool wear KW - Ultrasonic-assisted milling PY - 2023 AN - OPUS4-59258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, Johannes T1 - Data acquisition system for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution N2 - This study presents our data acquisition system prototype for single particle inductively coupled plasma mass spectrometry (spICP-MS) with nanosecond time resolution (nanoDAQ) and a matching data processing approach for time-resolved data in the nanosecond range. The system continuously samples the secondary electron multiplier (SEM) detector signal with a dwell time of approximately 2 ns and enables detection of gold nanoparticles (AuNP) as small as 7.5 nm with a commercial single quadrupole ICP-MS instrument. [1] Analysis of acquired transient data is based on the temporal distance between detector events and a derived ion event density. It was shown that the inverse logarithm of the distance between detector events is proportional to particle size. Also, the number of detector events per particle can be used to calibrate and determine the particle number concentration (PNC) of a nanoparticle dispersion. [1] Particle-by-particle-based analysis of ion event density and other parameters derived from nanosecond time resolution show promising results. High data acquisition frequency of the systems allows recording of a statistically significant number of data points in 60 s or less, which leaves only the sample uptake and rinsing steps as remaining factors for limiting the total measurement time. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - ICP-MS KW - Instrumentation KW - Nano KW - Nanoparticle Characterization PY - 2025 AN - OPUS4-63603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - PBF-LB/M: Prozess Monitoring mittels Multispektraler OT N2 - Die metallische additive Fertigung hat in den letzten Jahren in der industriellen Fertigung zunehmend an Bedeutung gewonnen. Hierbei dominiert das Laser-Pulverbettschweißen von Metallen (PBF/LB-M) die Fertigung von kleinformatigen Bauteilen mit hoher Oberflächengüte. Die anspruchsvolle und kostspielige Qualitätssicherung stellt aber weiterhin ein Hindernis für eine breitere und kostengünstigere Anwendung der additiven Fertigung dar. Dies resultiert teilweise aus fehlenden zuverlässigen In-situ-Monitoringsystemen. Belastbarere Prozessüberwachungsdaten würden eine oft erforderliche teure nachgelagerte Prüfung mittels Computertomografie entbehrlich machen. Die Aufzeichnung der thermischen Signaturen des Aufbauprozess mittels Thermografie-Kameras zeigen hier vielversprechende Ergebnisse. Eine Korrelation zu auftretender Porosität, Delaminationen und Deformationen scheinen möglich. Die geringe räumliche Auflösung und die hohen Anschaffungskosten für thermografische Kamerasysteme stehen jedoch einer größeren industriellen Nutzung im Wege. Ein bereits industriell angewendeter Ansatz zur in-Situ Überwachung des PBF-LB/M Prozesses ist die Optische Tomografie (OT). Hierbei wird die emittierte Prozessstrahlung jeder Bauteilschicht mittels einer hochauflösenden günstigen Kamera für den sichtbaren Wellenlängenbereich in einer Langzeitbelichtung dokumentiert. Die zeitliche Information der emittierten Strahlung geht hierbei verloren. Der gesamte Bauprozess kann jedoch in einem vergleichsweise kleinen Datensatz dokumentiert werden (ein Bild pro Schicht). Eine direkte Korrelation zu auftretenden Defekten gestaltet sich aufgrund der reduzierten thermischen Informationsdichte jedoch schwierig. In diesem Beitrag soll deshalb das Prinzip der Multispektralen Optischen Tomografie (MOT) vorgestellt und erste Messergebnisse an der Forschungsanlage SAMMIE diskutiert werden. Bei der MOT handelt es sich um eine Übertragung des Prinzips der Quotientenpyrometrie auf das etablierte Verfahren der Optischen Tomografie. Die auftretende Prozessstrahlung wird in mehreren Wellenlängenbereichen ortsaufgelöst über die gesamte Bauplattform erfasst und zeitlich in einer Langzeitbelichtung integriert. Hierbei kommen günstige Kamerasysteme für den sichtbaren Wellenlängenbereich zum Einsatz. Das erfasste Signal I jedes Bildpixels für jeden separat erfassten Wellenlängenbereich kann als Maß für das zeitliche Integral der spezifischen Ausstrahlung M des Schmelzbades in diesem Wellenlängenbereich gesehen werden. Nach dem Stefan-Boltzmann-Gesetz hängt die abgestrahlte thermische Leistung P eines idealen Schwarzen Körpers in der vierten Potenz von dessen absoluten Temperatur T ab. Wird nur, wie z.B. bei der klassischen OT angewendet, der nahinfrarote Wellenlängenbereich betrachtet, lässt sich mit dem Planck’schen Strahlungsgesetz sogar eine Proportionalität zur siebten Potenz der Temperatur zeigen. Deshalb liegt ein starker Einfluss der maximal auftretenden Oberflächentemperatur Tmax auf das erfasste Messsignal vor. Das erfasste Signal I wird aber auch durch die spektrale Transmission τ der verwendeten optischen Komponenten des Kamera-Setups, z.B. Filter und Objektive, durch die spektrale Sensitivität S der verwendeten Kamera-Sensoren und den nur sehr schwer zu bestimmenden Emissionsgrad ε der emittierenden (flüssigen) Oberfläche beeinflusst. In einer ersten Näherung wird das Schmelzbad hier als Graukörper, also ein Körper mit wellenlängenunabhängigem Emissionsgrad ε, betrachtet. Basierend auf dieser Annahme und vermessenen optischen Eigenschaften des verwendeten Systems ist es möglich, eine erste Schätzung der maximalen Oberflächentemperatur Tmax vorzunehmen, selbst ohne genaue Kenntnis des tatsächlichen Emissionsgrades ε. Dies wird durch die Anwendung des Planck‘schen Strahlungsgesetzes und die Quotienten Bildung aus den einzelnen erfassten Signalen I ermöglicht. Auch bei diesem Verfahren geht die zeitliche Information einer Schicht, also das Aufwärm- und Abkühlverhalten des Schmelzbades, verloren. Zudem sind die Messergebnisse in Hinblick auf tatsächlich gemessene „maximal auftretende Oberflächentemperatur“ mit gebotener Zurückhaltung zu interpretieren. Trotzdem konnten erste Ergebnisse bereits zeigen, dass die MOT-Daten auch in Bereichen mit Doppelbelichtungen (das teilweise notwendige mehrfache Scannen eines Bereiches mittels des Fertigungslasers) im Gegensatz zur klassischen OT erwartbare Maximaltemperaturen liefern. Abbildung 1 zeigt das erfasste Messergebnis für drei aufeinanderfolgende Schichten eines Bauteils einmal mit MOT (links) und einmal mit einfacher OT (rechts). Deutlich zu erkennen ist das durch die doppelte Belichtung hohe Signal bei der OT. Die Daten der MOT zeigen hier keine erhöhten Werte. Um die ermittelten Temperaturwerte mittels MOT besser einordnen zu können, sind u.a. vergleichende Messungen an Referenzmaterialien geplant. Um die Auswertung der gemessenen Daten zu verbessern, wird zudem der Zeitverlauf des Abkühlens und Aufheizens des Schmelzbades sowie die Einflüsse von Prozessbeiprodukten wie Schmauch und Spritzer näher untersucht. Auch werden Messungen zum Emissionsgrad ε an additiv gefertigten Proben und Metallschmelzen vorgenommen. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Optische Tomografie KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Prozessüberwachung mittels Thermografie im Laser-Pulverbettschweißen zur Vorhersage von Fehlstellen im Bauteilvolumen N2 - Metallbasierte additive Fertigungsverfahren werden zunehmend industriell zur Anfertigung von komplex geformten Komponenten eingesetzt. In diesem Zusammenhang ist das Laser-Pulverbettschweißen von Metall (PBF-LB/M) ist ein weitläufig genutztes Verfahren. Im PBF-LB/M-Prozess werden lagenweise aufgetragene Metallpulverschichten selektiv mittels eines Lasers aufgeschmolzen. Die Entstehung von internen Fehlstellen (bspw. Porosität, Lunker oder Risse) während des Fertigungsvorgangs stellt ein ernstzunehmendes Risiko für die Bauteilsicherheit und somit für die weitere industrielle Etablierung des Verfahrens dar. Die Entstehung von Fehlstellen hängt eng mit lokalen Änderungen der thermischen Historie des Bauteils zusammen. Mit Hilfe von thermografischen Kameras zur Prozessüberwachung kann die thermische Historie bereits während der Fertigung erfasst werden. Damit eröffnet sich die Möglichkeit, die Entstehung von Fehlstellen anhand der thermografischen Daten vorherzusagen und somit potenziell Kosten für eine nachgelagerte Qualitätssicherung einzusparen. In diesem Beitrag soll die Modellierung der Fehlstellenvorhersage anhand thermografischer Prozessdaten diskutiert werden. Hierbei liegt ein Schwerpunkt auf der Fragestellung, mit welcher Genauigkeit unterschiedliche Formen von Fehlstellen, im speziellen Anbindungsfehler und Keyhole-Porosität, auf lokaler Bauteilebene vorhergesagt werden können. Weiterhin werden verschiedenen Modelltypen aus dem Bereich des Maschinellen Lernens auf ihre Eignung für die Fehlstellenvorhersage verglichen. Ein weiterer zentraler Aspekt in diesem Zusammenhang ist die Untersuchung der Eingangsdaten des Modells auf ihre Relevanz für das Vorhersageergebnis. Als Datengrundlage für die durchgeführten Untersuchungen dienen die Fertigungsprozesse von zwei identischen Haynes-282-Bauteilen (Nickel-Basislegierung), welche mit Hilfe einer im kurzwelligen Infrarotbereich arbeitenden Thermografiekamera überwacht wurden. Das Bauteildesign umfasste lokale Bereiche, in denen mit Hilfe einer Parametervariation die Entstehung von Fehlstellen forciert wurde. Um die Position und Größe der entstandenen Defekte zu quantifizieren, wurden beide Bauteile nach erfolgter Fertigung mittels Computertomografie (CT) geprüft. Im Rahmen der Datenvorbereitung für die Modellierung erfolgte eine Reduzierung der erhobenen Thermogramme zu physikalisch-interpretierbaren Merkmalen (bspw. Schmelzbadfläche oder Zeit-über-Schwellwert). Weiterhin erfolgte eine Registrierung der thermografischen Daten mit den Fehlstellen-Referenzdaten der CT, um eine exakte örtliche Überlagerung von thermischer Information und lokalem Fehlstellenbild zu erzielen. Zur Ermöglichung einer lokalen Fehlstellenvorhersage wurden die thermografischen Daten schichtweise in kleinteiligen Volumina angeordnet, welche als Eingangsgröße für die genutzten ML-Algorithmen dienten. Die Ergebnisse der Untersuchungen zeigen, dass sich die Porosität auf Bauteilschichtebene mit einer hohen Genauigkeit vorhersagen lässt. Eine Vorhersage der Porosität auf lokaler Bauteilebene erweist sich noch als herausfordernd. Die erprobten ML-Algorithmen zeigen vergleichbare Ergebnisse, obwohl ihnen unterschiedliche Modellierungsannahmen zugrunde liegen und sie variierende Komplexität aufweisen. Mit Hilfe der erzielten Erkenntnisse eröffnet sich die Möglichkeit, Rückschlüsse auf die gewählte Prozessüberwachungshardware und Datenvorverarbeitung zu ziehen und somit langfristig die Leistungsfähigkeit von Modellen zur Fehlstellenvorhersage zu verbessern. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Laser-Pulverbettschweißen KW - Porositätsvorhersage KW - Qualitätsüberwachung KW - Thermografie KW - Machine Learning PY - 2024 AN - OPUS4-60267 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE: Eigenbau-Anlage für Metall-AM zur Sensorentwicklung und Qualifizierung N2 - Im additiven Fertigungsprozess Laser-Pulverbettschweißen wird Metallpulver lagenweise mittels eines Lasers aufgeschmolzen, um Bauteile zu generieren. Hierbei werden die Eigenschaften der Bauteile zu einem großen Teil durch die im Verlauf des Prozesses vorliegenden Temperaturen bestimmt. Dies beinhaltet unter anderem Materialeigenschaften wie Mikrostruktur, Härte, thermische und elektrische Leitfähigkeiten sowie die Ausbildung von Defekten wie z.B. Anbindungsfehler, Keyhole-Porosität (Gaseinschlüsse) oder auch die Ausbildung von Rissen. Zur Überwachung bzw. Vorhersage dieser Eigenschaften sowie zum Abgleich von Simulationen ist eine orts- und zeitaufgelöste Messung der Temperaturverteilung im Prozess daher von herausragender Bedeutung. In der Industrie kommen optische Verfahren, die auf der Messung der thermischen Strahlung basieren, regelmäßig zum Einsatz. Allerdings dienen diese bislang nur der statistischen Auswertung und der Identifikation von Abweichungen vom Normalprozess. Der quantitativen Auswertung zur Temperaturbestimmung stehen aktuell noch eine Vielzahl von Herausforderungen entgegen. Einerseits stellt der Prozess an sich hohe Anforderungen an die Datenerfassung und -auswertung: der Emissionsgrad verändert sich dynamisch im Prozess und lokale Schmauchbildung sorgt für potenzielle Absorption oder Streuung der thermischen Strahlung oder auch des Fertigungslasers. Weiterhin stellt der hochdynamische Prozess hohe Anforderungen an Orts- und Zeitauflösung der eingesetzten Sensorik (z.B. Kameratechnik). Andererseits erschweren an üblichen kommerziell erhältlichen Fertigungsanlagen praktische Hindernisse wie eine eingeschränkte optische Zugänglichkeit und der fehlende Zugriff auf die Anlagensteuerung sowie fehlende Möglichkeiten der Synchronisation der Messtechnik mit dem Prozess eine eingehende Untersuchung dieser Effekte. Um letztere Hindernisse zu umgehen, wurde an der BAM die Forschungsanlage SAMMIE (sensor-based additive manufacturing machine) entwickelt. Einerseits bietet das System alle Möglichkeiten, die auch übliche kommerzielle Systeme bieten. Dies beinhaltet die Fertigung ganzer Bauteile (maximale Größe ca. 65mm x 45 mm x 30 mm) und den Einsatz einer Inertgasatmosphäre inkl. gefiltertem Schutzgasstrom. Andererseits bietet es aber auch einen besonders kompakten Bauraum, um die Sensorik möglichst nah an den Prozess führen zu können, sechs optische Fenster zur Prozessbeobachtung aus unterschiedlichen Winkeln und die Möglichkeit der Prozessbeobachtung koaxial zum Fertigungslaser. Des Weiteren besteht eine einfache Austauschbarkeit aller Fenster, Spiegel und Strahlteiler, um den gesamten optischen Pfad der aktuellen Messaufgabe flexibel anzupassen. Die komplette Anlagensteuerung ist eine Eigenentwicklung und bietet daher auch völlige Anpassbarkeit. Eine synchrone und frei konfigurierbare Triggerung diverser Sensoriken und synchrone Datenerfassung bieten maximale Kontrolle über die Sensorsteuerung. Dieser Beitrag gibt einen Überblick über die Fertigungsanlage SAMMIE. Wissenschaftliche Ergebnisse sowie laufende Arbeiten an der Anlage werden in weiteren Beiträgen vorgestellt. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Anlage KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Emissivity – Gamechanger for quantitative in-situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS = 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive Manufacturing PY - 2024 AN - OPUS4-60148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - In-situ Temperaturbestimmung im LPA Prozess mittels multispektraler Thermografie N2 - Mit der zunehmenden Relevanz der additiven Fertigung in Fertigungsbereiche mit hohen Anforderungen an Bauteilqualität, wird eine gute Prozessüberwachung unausweichlich. Eine Methode, die bereits gute Korrelation mit Bauteilfehlern gezeigt hat, ist die Temperaturüberwachung mithilfe von thermografischen Methoden. Allerdings unterliegt die Bestimmung der Realtemperaturen vielen unterschiedlichen Problemen. Ein Ansatz mit den Herausforderungen umzugehen, stellt der multispektrale Ansatz dar, der im Projekt QT-LPA untersucht und hier vorgestellt wird. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Additive Fertigung KW - Multispektral Thermografie KW - LPA PY - 2024 AN - OPUS4-60921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kullolli, Borana T1 - Numerical modelling of soil-structure interfaces N2 - The governing load bearing mechanism of multi-pile foundations is often the shaft friction. Under cyclic loading the soil particles next to the foundation rearrange and tend to compact leading to a decrease of the surrounding normal stress. The reduction of the normal stress leads to a lower threshold for shear stress (friction fatigue), which results in a degraded shaft bearing capacity. The common interface models used for numerical simulations (e.g. Mohr-Coulomb) are not able to capture such behavior. This work aims to develop an interface material model that incorporates such features of the contact behavior at the soil-structure interface. T2 - Alert Geomaterial Workshop CY - Aussois, France DA - 01/10/2018 KW - Soil-structure interaction KW - Interface KW - Material model KW - Numerical modelling PY - 2018 AN - OPUS4-47066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Franziska T1 - Polymorphism of mechanochemically synthesized Cocrystals: an in situ study N2 - In situ investigations using PXRD coupled with Raman spectroscopy permit the evaluation of the formation pathways of milling reactions. The liquid-assisted grinding cocrystallisation of theophylline with benzamide leading to polymorphic compounds was investigated. The dipole moment of the solvent used in the synthesis determines the structure of the polymorphic product. A detailed investigation allows determining the kinetically and thermodynamically favored product. In situ observations of the formation pathway during the grinding process of both polymorphs show that the thermodynamically favored cocrystal is formed in a two-step mechanism with the kinetic cocrystal as intermediate. The evaluation of the mechanochemical formation pathways reveals the importance of in situ investigations for an in depth understanding of mechanochemical synthesis mechanisms. Our study demonstrates that the choice of the solvent in the LAG synthesis is decisive for the controlled formation of a desired polymorphic final product. T2 - CGOM/ BACG 47th Annual British Association of Crystal Growth Conference CY - Leeds, UK DA - 28.06.2016 KW - Cocrystal KW - Mechanochemistry KW - Milling PY - 2016 AN - OPUS4-36764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maurer, G. T1 - Gas solubility in ionic liquids: Solubility of a binary gas mixture in a pure ionic liquid as well as of a single gas in a binary liquid mixture N2 - Ionic Liquids (ILs) are employed in various fields, for example, reaction engineering (reactions with gases, such as hydroformylation (CO, H2), hydrogenation (H2), oxidation (O2)) or separation technology (separations of gases, reactants, and high-volatility reaction products). For the basic engineering of such processes, knowledge of phase equilibria, particularly of mixtures, over a broad (p,T) range is mandatory. This contribution reports on recent experimental results from our laboratory: – for the simultaneous solubility of a binary gas mixture in a pure ionic liquid – for the solubility of a single gas in a binary liquid solvent mixture. T2 - EUCHEM 2012 Conference on Molten Salts and Ionic Liquids CY - Celtic Manor, Wales, United Kingdom DA - 05.08.2012 KW - ionic liquids KW - gas solubility KW - Henry's constant PY - 2012 AN - OPUS4-35947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Przyklenk, A. T1 - Progress of the European Metrology Network for Advanced Manufacturing N2 - The European Metrology Network (EMN) for Advanced Manufacturing has been established in June 2021. Currently nine EMNs focussing on different important topics of strategic importance for Europe exist and form an integral part of EURAMET, the European Association of National Metrology Institutes (NMI). EMNs are tasked to ▪ develop a high-level coordination of the metrology community in Europe in a close dialogue with the respective stakeholders (SH) ▪ develop a strategic research agenda (SRA) within their thematic areas ▪ provide contributions to the European Partnership on Metrology research programme Based on the analysis of existing metrology infrastructures and capabilities of NMIs, the metrology research needs for advanced manufacturing are identified in close cooperation with academic, governmental and industrial stakeholders. Here, we report on the progress of the EMN for Advanced Manufacturing. T2 - Euspen 22nd International Conference & Exhibition (Euspen 2022) CY - Genf, Switzerland DA - 30.05.2022 KW - JNP AdvManuNet KW - Metrology KW - Advanced manufacturing KW - European Metrology Network KW - EMN PY - 2022 AN - OPUS4-55805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Position Detection for Hybrid Repair of gas turbine blades using PBF-LB/M N2 - This poster presents a workflow for camera-based position detection of components within PBF-LB/M machines. This enables a hybrid repair process of highly stressed components such as gas turbine blades using PBF-LB/M. T2 - Kuratoriumsführung CY - Berlin, Germany DA - 21.06.2022 KW - Additive Manufacturing KW - PBF-LB/M KW - Position detection KW - Camera KW - Image processing PY - 2022 AN - OPUS4-56587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mull, Birte T1 - Development of a reproducibly emitting reference material for volatile organic compounds N2 - Volatile organic compounds (VOC) are ubiquitous in the indoor air, since they emit from materials used indoors. Investigations of these materials are mostly carried out in test chambers under controlled climatic conditions. Quality control of these test chamber measurements is important but there is a lack of commercially available homogenous reference materials. The approach of this study is to dope a supporting material with VOCs, which are then reproducibly released in measurable chamber air concentrations between 30 to 300 µg m ³. From several tested supporting materials vacuum grease (APIEZON M) was selected because of its very low own emissions. First tests were conducted with styrene. For the estimation of the initial emission and the emission over time FEM (finite element methods) modelling was used. Based on this, five samples with a surface of 7 cm2 and a thickness of 12 mm with a content of 1 ‰ styrene were investigated at (23 ± 2) °C and (50 ± 5) % relative humidity in the µ-chamber (3 samples) and 24 L test chambers (2 samples) for 28 days. Air samples were taken after 24 hours, 3, 7, 14, 21 and 28 days on Tenax TA® sorption tubes and analyzed by TD-GC-MS. The area specific emission rate (SERa) was calculated to compare the results from both chamber types. After 24 hours SERa was between 0.8 0.9 µg cm 2 h 1 (3800 4000 µg m 3) for the µ-chamber samples and between 0.9 1.1 µg cm 2 h 1 (300-370 µg m 3) for the 24 L test chamber samples. After 28 days the SERa was at 0.2 µg cm 2 h 1 for all samples. The relative standard deviation of the SERa was between 1 26 %. These results show the applicability of vacuum grease as supporting material and the favored starting concentration range could be achieved in the 24 L test chambers. T2 - Indoor Air 2016, the 14th international conference of Indoor Air Quality and Climate CY - Ghent, Belgium DA - 03.07.2016 KW - Emission test chamber KW - Indoor air KW - Quality assurance KW - Quality control PY - 2016 AN - OPUS4-36823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilke, Olaf T1 - Emissions of formaldehyde from acoustic tiles N2 - Acoustics is an important aspect for large rooms especially in schools, kindergartens and offices. Foam tiles made from melamine resins are often used for acoustic insulation because they show good fire resistance and good thermal insulation properties. But they can emit formaldehyde. In Germany there are cases with a resulting indoor air concentration of higher than 100 µg/m³. In this study samples from two schools and one office were investigated. Additionally, new tiles were purchased and tested to evaluate the general potential as formaldehyde source. T2 - Healthy Buildings 2017 Europe CY - Lublin, Poland DA - 02.07.2017 KW - Building products KW - Emission test chamber KW - Formaldehyde KW - Foam tiles PY - 2017 AN - OPUS4-41573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Extending Bio-SAXS measurements of Single-Stranded DNA-Binding Proteins: Radiation Protection of G5P by Cosolutes N2 - Small-angle X-ray scattering (SAXS) can be used for structural de- termination of biological macromolecules and polymers in their na- tive states. To improve the reliability of such experiments, the re- duction of radiation damage occurring from exposure to X-rays is needed.One method, is the use of scavenger molecules that protect macromolecules against radicals produced by radiation exposure.In this study we investigate the feasibility to apply the compatible solute, osmolyte and radiation protector Ectoine (THP(B)) as a scavenger throughout SAXS measurements of single-stranded DNA-binding protein Gene-V Protein (G5P/GVP). Therefore we monitor the radiation induced changes of G5P during bio-SAXS. The resulting microscopic energy-damage relation was determined by particle scattering simu- lations with TOPAS/Geant4. The results are interpreted in terms of radical scavenging as well as post-irradiation effects, related to preferential-exclusion from the protein surface. Thus, Ectoine provides an non-disturbing way to improve structure-determination of proteins via bio-SAXS in future studies. T2 - MultiChem Conference 2023 CY - Prague, Czech Republic DA - 26.04.2023 KW - Bio-SAXS KW - BioSAXS KW - Compatible solute KW - Cosolute KW - DNA KW - Dosimetry KW - Ectoin KW - Ectoine KW - Ectoin KW - G5P KW - GVP KW - Geant4 KW - Geant4-DNA KW - Gene five protein KW - Hydroxyectoine KW - Ionizing radiation damage KW - LEE KW - McSAS3 KW - Microdosimetry KW - Monte-Carlo simulations KW - OH Radical KW - OH radical scavenger KW - Osmolyte KW - Particle scattering simulations KW - Protein KW - Protein unfolding KW - Proteins KW - ROS KW - Radiation damage KW - Radical Scavenger KW - Radical scavenger KW - SAXS KW - Single-stranded DNA-binding proteins KW - Small-angle xray scattering KW - Topas KW - Topas-MC KW - Topas-nBio KW - X-ray scattering KW - ssDNA KW - Median lethal energy deposit PY - 2023 AN - OPUS4-57407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Classic Materials Testing in the Light of CT N2 - Currently, mandatory requirements and recommendations for the detection of irregularities in laser beam welded joints are based on classic micrographs as set out in the standard ISO 13919-1:2019. Compared to classic micrographs, computed tomography enables a non-destructive, three-dimensional and material-independent mode of operation, which delivers much more profound results. Even in building material testing, methods with limited informative value can be checked and supplemented by CT examinations. T2 - 13th International Conference on Industrial Computed Tomography (iCT2024) CY - Wels, Austria DA - 06.02.2024 KW - Computed Tomography KW - Additive Manufacturing KW - Machine-Learning Segmentation KW - Air Void System PY - 2024 AN - OPUS4-59568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Schröpfer, Dirk T1 - From the Field to the Lab: Assessment of Residual Stresses in real-life Welded Components N2 - Residual stresses are crucial when assessing the performance of welded components. The present work deals with the possibilities of transferring the real-life boundary conditions of welding, which influence the residual stress, into the laboratory. The possibilities of a test system specifically developed for this purpose with a maximum load capacity of 2 MN are shown. Due to the structural design, global process, geometry and material-dependent stresses are induced, which can be simulated and quantified within the system. Additionally, X-ray diffraction can be applied to determine the resulting local residual stress distribution precisely with high spatial resolution. Examples are presented how the conditions to be found during production are simulated in the laboratory. It is shown how welding residual stresses in high-strength steels are affected by the heat control. It was possible to clarify why elevated working temperatures significantly increase the tensile residual stresses in the heat affected zone (HAZ). The effect of a heat treatment applied under mechanical stress resulting from welding is demonstrated by the example of a creep resistant steel. Reheat cracking is significantly increased in this case compared to small scale laboratory based tests. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Welding KW - Residual stress KW - Large scale test PY - 2018 AN - OPUS4-45978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Comparison of MWIR and NIR thermography in a laser metal deposition (LMD) process N2 - Additive manufacturing (AM) offers a range of novel applications. However, the manufacturing process is complex and the production of defect-free parts with a high reliability is still a challenge. Thermography is a valuable tool for process surveillance, especially in metal AM processes. The high process temperatures allow one to use cameras usually operating in the visible spectral range. Here, we compare the results of first measurements during the manufacturing process of a commercial laser metal deposition (LMD) setup using a MWIR camera with those from a VIS high-speed camera with band pass filter in the NIR range. T2 - 14th Quantitative InfraRed Thermography Conference CY - Berlin, Germany DA - 25.06.2018 KW - Thermography KW - Additive manufacturing KW - Laser metal deposition KW - ProMoAM PY - 2018 AN - OPUS4-45408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermography in metal AM: Comparison of high-speed NIR thermography and MWIR thermography N2 - Additive manufacturing (AM) opens the route to a range of novel applications.However, the complexity of the manufacturing process poses a challenge for the production of defect-free parts with a high reliability. Since process dynamics and resulting microstructures of AM parts are strongly influenced by the involved temperature fields, thermography is a valuable tool for process surveillance. The high process temperatures in metal AM processes allow one to use cameras usually operating in the visible spectral range to detect the thermally emitted radiation from the process. In our work, we compare the results of first measurements during the manufacturing processes of a commercial laser metal deposition (LMD) setup and a laser beam melting (LBM) setup using a MWIR camera with those from a VIS high-speed camera with band pass filter in the NIR range. T2 - Additive Manufacturing Benchmarks 2018 CY - Gaithersburg, MA, USA DA - 18.06.2018 KW - Thermography KW - Additive manufacturing KW - Laser metal deposition KW - Laser beam melting KW - ProMoAM PY - 2018 AN - OPUS4-45401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Long term corrosion behavior of stainless steel in maritime atmosphere N2 - In the context of a research project carried out by BAM, nine different steel alloys were exposed to maritime environmental conditions at the German Island of Helgoland over a period of five years and their corrosion behavior was compared and evaluated. In order to evaluate the influence of a possible concentration of corrosion specific crucial air constituents on the investigated steel grades, a series of sample surfaces were freely exposed to the we ather while other samples were protected from direct rain in a covered area. The parallel investigation of four different surface finishes (cold rolled, dry grinded, electro-polished, blasted) of the respective alloys also made it possible to take account of the specific influences and features of the surface finish during the material comparison. On the basis of the results of the natural exposure tests, conclusions were drawn about the influence of the alloy composition, the surface finish and the exposure time under maritime conditions. The samples of the three investigated duplex alloys exhibited the best corrosion resistance under the given maritime environmental conditions over the five-year period, both with and without crevice geometry. Likewise, the molybdenum alloy ferrite 1.4521 could achieve comparable corrosion resistance as the austenitic standard materials 1.4301 and 1.4404. The results on the freely exposed surfaces showed, that due to the washing effect the influence of the exposure time on the corrosion of the samples is low while the particular surface finish has a great influence on the overall corrosion behavior of the stainless steels. Thus, the electro-polished surfaces showed few signs of corrosion while the blasted surfaces exhibited very poor corrosion behavior. In the case of the covered specimens, the respective material-specific corrosion resistance as well as the exposure time have a significant influence on the corrosion behavior while the surface finishes were of marginal importance. T2 - EuroCorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Corrosion KW - Maritime atmosphere KW - Stainless steel PY - 2017 AN - OPUS4-41859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Zustandsüberwachung von Composite-Druckgefäßen mit faseroptischer Sensorik N2 - Einsatz der Faseroptik zur Zustandsüberwachung von Composite-Druckgefäßen. Aufbau, Integration, Messergebnisse. T2 - Follow-up Workshop on Statistical Safety Assessment of Composite Cylinders CY - Berlin, Germany DA - 05.10.2016 KW - Faseroptik KW - Zustandsüberwachung KW - Composite-Druckgefäße PY - 2016 AN - OPUS4-39088 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan A1 - Eberstein, Markus A1 - Müller, Ralf A1 - Schiller, Wolfgang Arno A1 - Schweiger, M. T1 - Lastabhängige Schwindung von Glaspulvern N2 - Glasig-kristalline Sinterwerkstoffe werden für vielfältige Anwendungen eingesetzt. Bei einem hohen Glasanteil ist ein Einfluss geringer Lasten auf das Schwindungsverhalten möglich, so dass es zu Fehlinterpretationen des Schwindungsverhaltens bei gebräuchlichen Horizontaldilatometer kommen kann. T2 - 75. Glasetechnische Tagung CY - Wernigerode, Germany DA - 21.05.2001 KW - Glasig-kristalline Sinterwerkstoffe KW - Schwindungsverhalten KW - Horizontaldilatometer PY - 2001 AN - OPUS4-35786 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaber, Martin A1 - Müller, Ralf A1 - Höland, W. T1 - Degassing phenomena during sintering and crystallization of glass powders N2 - Degassing may cause trouble in manufacture of sintered glass-ceramics via the Formation of bubbles (deteriorate mechanical strength or surface Quality) T2 - 6th Int. Otto Schott Colloquium CY - Jena, Germany DA - 06.09.1998 KW - Bulk diffusion KW - Sintering KW - Crystallization KW - Melting PY - 1998 AN - OPUS4-35785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich A1 - Müller, Ralf A1 - Schadrack, Reinhard A1 - Krauhausen, M. A1 - Reetz, R. T1 - Hochtemperatur-Laserprofilometrie für keramische Proben N2 - Das Hochtemperatur-Laserprofilometer der BAM4 ermöglicht eine 3D-Formerkennung an keramischen Folien oder anderen flachen Objekten während thermischer Behandlungen wie zum Beispiel bei laufenden Entbinderungs- oder Sinterprozessen. Mit dem Lasertriangulationssensor werden das Höhenprofil, die lateralen und axialen Schwindungen und andere charakteristische Maße der Probe wie die Folienbreite und -dicke, Abstände zwischen spezifischen Merkmalen oder Krümmungen bestimmt. Somit können insbesondere auch Deformationen und Verwerfungen der Objekte sowie Schwindungsinhomogenitäten an strukturierten Objekten erkannt und mit dem Herstellungsprozess verknüpft werden. T2 - DKG Jahrestagung 2012 CY - Nuremberg, Germany DA - 05.03.2012 KW - 3D-Formerkennung KW - Lasertriangulationssensor KW - Deformationen KW - Schwindungsinhomogenitäten PY - 2012 AN - OPUS4-35787 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - Bestimmung der H2-Permeabilität von Gläsern mit der VHE-Methode N2 - Die Entwicklung von Wasserstoffbarrieren aus Glas erfordert die genaue Messung geringster H2-Permeabililtäten. Bisherige Untersuchungen haben gezeigt, dass die VHE-Pulvermethode diesbezüglich eine besonders hohe Empfindlichkeit bietet. Hierbei wird die isotherme Gasabgabe aus sphärischen Partikeln im Rahmen klassischer Diffusionsmodelle gefittet und daraus der Diffusionskoeffizient bestimmt. Für die Untersuchung von Gläsern mit möglichst geringer H2-Permeabilität ist jedoch eine Validierung der Genauigkeit der Methode notwendig. Vor diesem Hintergrund erfolgte die numerische Modellierung der H2-Abgabe mit Hilfe des Programms COMSOL Multiphysics®. Im Poster wird der Einfluss der Korngrößenverteilung der Glaspulverpartikel, der Partikelform sowie der Effekt einer nichthomogenen H2-Startverteilung auf die mittels Pulvermethode ermittelten Diffusionskoeffizienten diskutiert. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Wasserstoffpermeation KW - Glas KW - Vakuumheißextraktion KW - Pulvermethode KW - Simulation PY - 2016 AN - OPUS4-36528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. T1 - Glasstrukturen mit geringer Helium- und Wasserstoffpermeation N2 - Wasserstoffbarrieren aus Glas erfahren zunehmend Bedeutung als Werkstoff in der Energietechnik. Trotz wachsender Anwendungen liegen überwiegend empirisch gewonnene Beziehungen zwischen Glaszusammensetzung und Wasserstoffpermeation vor, die im wesentlichen aus dem Verhalten von Kieselglas abgeleitet werden. In dieser Studie werden daher topologische Parameter der Glasstruktur identifiziert und mit thermodynamischen Parametern korreliert. Auf der Seite der Glastopologie steht das freie Volumen und der Vernetzungsgrad des Netzwerkes während auf der thermodynamischen Seite die Konfigurationsentropie bzw. die Konfigurationswärmekapazität Aufschluss über die Verteilung des freien Volumens geben kann. Dabei wird angenommen, dass für Temperaturen weit unterhalb der Glasübergangstemperatur die chemische Löslichkeit von H2 zu vernachlässigen ist. Um die eingeschränkte Datenlage für die Wasserstoffpermeation kompositionell zu erweitern, wurden zusätzlich Heliumpermeationsmessungen ausgewertet. Die Ergebnisse zeigen, dass für Silicatgläser ein charkteristisches Verhältnis von freiem Volumen zu Netzwerkaufspaltung herrschen muss, um permeationsstabile Gläser zu erhalten. T2 - 90. Glastechnische Tagung CY - Goslar, Germany DA - 06.06.2016 KW - Glasstruktur KW - Helium- und Wasserstoffpermeation KW - Alkalialumosilicatsysteme KW - Thermodynamik KW - Energietechnik PY - 2016 AN - OPUS4-36583 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sin-tering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped sam-ples, in situ shape screening during shrinkage would allow better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening would allow to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C [1-3]. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - 90. Glastechnische Tagung (Deutsche Glastechnische Gesellschaft e.V.) CY - Goslar, Germany DA - 06.06.2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-36510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marzok, Ulrich T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sintering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped samples, in situ shape screening during shrinkage would allow much better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening would allow to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - ICC6, 6th International Congress on Ceramics CY - Dresden, Germany DA - 21.08.2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-37708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Sintering and crystallization of new bioactive glasses N2 - Bioglass® 45S5 is mainly used clinically as powders, granules or pastes instead of sintered compacts. This is due to the inherent problem of crystallization during the sintering, which results in poor mechanical properties and reduced bioactivity. Recently, new bioactive glasses with improved crystallization stability have been developed as promising candidates for manufacturing of sintered powder compacts for bone regeneration, which combine improved sintering behavior with bioactivity. Compared with the well-known Bioglass® 45S5 (SiO2-P2O5-CaO-Na2O) the calcium/alkali oxide ratio was increased, sodium oxide was partially replaced by potassium oxide and up to 3 mol% calcium fluoride were added, in order to stabilize the glass against crystallization. The aim of this study was to investigate the sintering and crystallization behavior of these new bioactive glasses. Sintering and crystallization were characterized by heating microscopy, XRD, FTIR, SEM, and DTA. The results show that a sintered density of 88-99 % is achieved in contrast to only 57-67% for Bioglass® 45S5. In addition, FTIR and XRD analyses show that Bioglass® 45S5 crystallized during sintering while for the new glasses no crystalline phases are detected. The thermal properties of all glasses were studied by DTA measurements, and the influence of grain size was characterized. These studies showed that full densification can be attained for particle size < 32 µm, whereas coarser particles progressively increase residual porosity. Observed foaming phenomena, are strongly retarded by crystallization of beta-HAp. T2 - ICG 2016 CY - Shanghai, China DA - 07.04.2016 KW - Bioactive KW - Glass KW - Crystallization KW - Sintering PY - 2015 AN - OPUS4-38304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -