TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird das AiF-Vorhaben 18823 N/1 vorgestellt und der aktuelle Fortschritt zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle präsentiert. T2 - Arbeitskreissitzung „Korrosionsuntersuchung und -überwachung“ des GfKORR e. V. CY - Berlin, Germany DA - 08.10.2018 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2018 AN - OPUS4-46278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, N. A1 - Rosemann, Paul A1 - Halle, T. T1 - Age-hardening behaviour, microstructure and corrosion resistance of the copper alloyed stainless steel 1.4542 N2 - The copper alloyed stainless steel 1.4542 (X5CrNiCuNb16-4) is used in different areas due to its good mechanical properties and corrosion resistance. Strength and corrosion resistance can be adjusted by the heat treatment, which is of importance for the application of this alloy. The mechanical properties (strength and hardness) are attributed to the dispersive precipitation of the copper rich ε–Phase. The additional precipitation of chromium carbides can reduce the corrosion resistance. Different ageing states were produced to investigate the precipitation behaviour with various methods. Furthermore, the influence of cold-rolling on the precipitation behaviour was studied in comparison to a solution annealed state without deformation. The microstructure was studied by SEM and the variations of hardness and magnetic proportion were characterised. The electrochemical potentiodynamic reactivation (EPR) was used to determine the corrosion resistance and detect chromium depletion in all heattreated states. The results show that a work hardening accelerates the precipitation rate, while ageing at 600 °C reduces the corrosion resistance due to chromium depletion. T2 - WTK2018 CY - Chemnitz DA - 14.03.2018 KW - Corrosion KW - Corrosion resistance KW - Corrosion testing KW - EPR KW - Heat treatment KW - Stainless steel PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-452482 DO - https://doi.org/10.1088/1757-899X/373/1/012020 SN - 1757-899X SN - 1757-8981 VL - 373 SP - Article 012020, 1 EP - 9 PB - Institute of Physics CY - London AN - OPUS4-45248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian A1 - Menneken, Martina T1 - Early oxidation and sulfidation of high temprature alloys: An EDXRD in-situ study N2 - P92 is one of the important steels for super heater tubes used in combustion plants. However, in fossil fuel fired environments the formation of oxides and sulfides are challenging the material. To understand early corrosion mechanisms, which are important for process prediction, high temperature in-situ ageing experiments of Fe-Cr-Mn alloys in SO2 and SO2+H2O atmosphere were performed, applying energy dispersive X-ray diffraction (EDXRD) analysis. T2 - Bessy usermeeting CY - Berlin, Germany DA - 05.12.2017 KW - Corrosion KW - In-situ KW - EDXRD PY - 2017 AN - OPUS4-45368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Menneken, Martina T1 - Early stages of corrosion in hot, aggressive environments N2 - We investigated the effect of water vapor in the initial stages of SO2 corrosion of an Fe-9Cr-0.5Mn model alloy at 650 °C. Two separate experiments were run, one with 99.5%-Ar + 0.5%-SO2 and one with 69.5%-Ar + 0.5%-SO2 with 30%-H2O atmosphere. During the experiment the scale growth was observed in-situ, using energy dispersive X-ray diffraction (EDXRD). Our results confirm an increased speed of oxygen transport into the material, with the addition of water, while the transport of sulfur appears to be less affected. T2 - Sektionstreffen der DMG Sektionen "Angewandte Mineralogie in Umwelt & Technik" und "Chemie, Physik und Kristallographie der Minerale" CY - Bad Windsheim, Germany DA - 28.02.2018 KW - Corrosion KW - In-situ KW - EDXRD PY - 2018 AN - OPUS4-45369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Real Time Investigation of High Temperature Corrosion of Ferritic Alloys in SO2-Gas N2 - The ageing of Fe-Cr model alloys in 0.5 % SO2 and 99.5 % Ar atmosphere was investigated to aim in a fundamental and systematic analysis of the combined oxidation and sulfidation mechanism. The crystallization and reaction paths for oxide and sulfide formation were followed in-situ by energy dispersive X-ray diffraction (EDXRD) in an early stage of corrosion (30 s – 24 h). For this technique, high energetic white synchrotron X-ray radiation (10-100 keV) was used as radiation source. Diffraction pattern were collected continuously in an early stage of corrosion up to 24 h during the complete ageing experiment. The crystalline phases, growing on top of the coupons, were identified directly via their specific dhkl values. The evolution of the extracted integral intensities of specific reflections of the corrosion products as a function of time access direct information about the kinetics of the nucleation and growth. The results presented here show for iron with 2 wt% Cr wuestite formation first. Wuestite vanishes after 10 min of reaction only and magnetite and hematite appear. Magnetite formation proceeds simultaneously with sulfide formation. Sulfides growth proceeds after an incubation time, which differs for low alloyed (2 wt% Cr) and high alloyed (9 wt% Cr) material. T2 - 20th International Corrosion Congress EUROCORR CY - Prague, Czech Republic DA - 03.09.2017 KW - Diffraction KW - In situ KW - Corrosion PY - 2017 AN - OPUS4-44709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Real time observation of crystallization and growth of corrosion products by energy dispersive X-ray diffraction N2 - Ferritic-martensitic high temperature alloys are widely used as boiler tube and heat exchanger materials in combustion based power plants. All technologies have in common that the applied materials are exposed to different temperatures, process pressures and reactive atmospheres which lead to a change of the material properties and a further degradation of the material. To date corrosion analytics mainly proceeds via the use of various microscopic techniques and the analysis of the corrosion products after the reaction is completed. Comprehensive efforts have been made to study high temperature corrosion by the use of environmental SEM’s or in-situ TEM technologies. The here presented work will show a different approach to study high temperature gas corrosion in a multiple gas atmosphere by energy dispersive X-ray diffraction (EDXRD). For this technique high energetic white X-ray radiation (10-100 keV) was used as radiation source instead of conventional monochromatic radiation. It enables us to study crystallization procedures on short and medium time scales (1 min < t < 24 h) and the collection of Bragg-Signals of the phases of interest as a function of process time. Their occurrence can directly be correlated with thermodynamic and kinetic parameters. A special designed corrosion reactor was used to combine high temperature gas corrosion experiments with the collection of diffraction patter. The crystallization and reaction paths for oxide and sulfide formation was followed in-situ on Fe-Cr and Fe-Cr-Mn model alloys in a hot SO2 containing (T=650 °C) atmosphere. T2 - Gordon Research Conference on High Temperature Corrosion and Protection of Materials CY - New London, NH, USA DA - 09.07.2017 KW - Corrosion KW - In situ diffraction KW - Crystallization PY - 2017 AN - OPUS4-44717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela T1 - Polyaniline/SiO2 Containing Coatings for Geothermal Application N2 - Geothermal brine is considered to be an aggressive environment as it contains various dissolved salts. Even though carbon steel is commonly used as a construction material due to its machinability and economical reason, it is susceptible to uniform and localized corrosion in a high temperature and high pressure system. Therefore, a coating system is introduced to protect the carbon steel against corrosion in such environment. 1. Carbon steel is susceptible to uniform corrosion in presence of oxygen, with corrosion rate of immersion at 150 °C of 0.39 mm/a. 2. Exposure test of carbon steel at 150°C and 10 bar (pressurized by Ar) results in pitting corrosion with depth of 19 µm and width 4 µm on average. 3. OCP measurement shows that the stability of measurement is reached after 40 hours of immersion in the solution. 4. EIS measurement is useful to observe the effect of temperature, immersion time, and coating composition on the corrosion processes of coated metals for use in geothermal application. T2 - FU Forschungsseminar CY - Berlin, Germany DA - 28.11.2017 KW - Geothermal KW - Corrosion KW - Coating PY - 2017 AN - OPUS4-43363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Einfluss von Korundschleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle N2 - Das Poster stellt aktuelle Eregbnisse des AiF-Vorhabens 18823 N/1 zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle vor. T2 - Jahrestagung 2017 der GfKORR CY - Frankfurt a. M., Germany DA - 07.11.2017 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless Steels PY - 2017 AN - OPUS4-42773 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burkert, Andreas A1 - Müller, Thoralf A1 - Lehmann, Jens A1 - Mietz, Jürgen T1 - Long-term corrosion behaviour of stainless steels in marine atmosphere N2 - Nine different stainless steel alloys were exposed for 5 years under marine environment and their corrosion behaviour was compared and assessed. The investigation of four different surface finishes for all alloys tested further enabled to consider industry-specific features of the surface finish for the material comparison. The results of the exposure tests yield conclusions regarding the influence of alloy composition, surface finish and exposure duration under marine environment. The three duplex stainless steels revealed excellent corrosion resistance even in case of crevices during the 5 years of exposure under the given exposure conditions. Also the molybdenum-alloyed ferritic steel 1.4521 showed good corrosion resistance comparable to the classical austenitic materials 1.4301 and 1.4404. KW - Corrosion KW - Free weathering KW - Marine atmosphere KW - Stainless steels PY - 2018 DO - https://doi.org/10.1002/maco.201709636 SN - 0947-5117 SN - 1521-4176 VL - 69 IS - 1 SP - 20 EP - 28 PB - Wiley-VCH Verlag GmbH & Co KGaA CY - Weinheim AN - OPUS4-43625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Local Corrosion of Martensitic Stainless Steels during Exposure to Saline Aquifer Water and CO2 Environment N2 - Carbon Capture and Storage (CCS) is well acknowledged to mitigate climate change. Therefore, pipe Steels suitable for CCS technology require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe Steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products analysed on pits are FeCO3 and FeOOH. The carbon content does not show significant influence on the pitting behaviour. Generally, higher chromium Content results in better corrosion resistance. Although X35CrMo17-1 and X5CrNiCuNb16-4 show low surface corrosion rates, their resistance against local corrosion in CCS environment is not significantly better compared to the much less costly Steels X20Cr13 and X46Cr13. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment PY - 2018 DO - https://doi.org/10.18178/ijcea.2018.9.1.694 SN - 2010-0221 VL - 9 SP - 26 EP - 31 PB - International Association of Computer Science and Information Technology Press CY - Singapore AN - OPUS4-46627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Mohring, Wencke A1 - Wolf, Marcus T1 - The insignificant improvement of corrosion and corrosion fatigue behavior in geothermal environment applying Boehmit coatings on high alloyed steels N2 - The efficacy of alumina-sol based coatings in a water-free atmosphere at high temperatures suggests a potential solution for enhancing the corrosion resistance of high-alloyed steels in Carbon Capture and Storage (CCS) environments. In this study, coupons of X20Cr13, designed for use as injection pipes with 13% Chromium and 0.20% Carbon (1.4021, AISI 420), were sol-gel coated with water and ethanol-based alumina. These coated coupons were then exposed to CO2-saturated saline aquifer water, simulating conditions in the Northern German Basin, for 1000 h at ambient pressure and 60 °C. Corrosion fatigue experiments were also conducted using specimens of X5CrNiMoCuNb16-4 (1.4542, AISI 630), a suitable candidate for geothermal applications, to assess the impact of the ethanol-based coating on the number of cycles to failure at different stress amplitudes. Unfortunately, the coating exhibited early spallation, resulting in corrosion kinetics and corrosion fatigue data identical to those of uncoated specimens. Consequently, the initially promising Boehmit coating is deemed unsuitable for CCS applications and further research therefore not advisable. KW - Alumina coating KW - High alloyed steel KW - Pitting KW - Surface corrosion KW - CO2 KW - Pipeline KW - Corrosion KW - CCS KW - CO2-storage PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623786 DO - https://doi.org/10.3390/app14041575 SN - 2076-3417 VL - 14 IS - 4 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-62378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2021 AN - OPUS4-53332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Novel insights into high temperature corrosion phenomena by advanced X-ray methods N2 - A variety of materials of technological interest change their properties through contact with reactive media. Solid-gas reactions lead to a variety of reaction products on the surfaces and internal interfaces. The observation of nucleation and growth processes in the environment where they occur (in situ) from a chemical-structural perspective is especially challenging for aggressive atmospheres. The talk presents innovative approaches to study corrosion mechanisms using advanced X-ray methods. Using energy dispersive X-ray diffraction and X-ray absorption spectroscopy in different tailor made environmental reaction chambers, valuable insights into high temperature oxidation and sulfidation processes were gained. Fe-based alloys were exposed to hot and reactive atmospheres containing gases like SO2, H2O and O2 at 650°C. During the gas exposure the tailor made reaction chambers were connected to a high energy diffraction end station at the synchrotron. The crystallization and growth of oxide and sulfide reaction products at the alloy surfaces were monitored by collecting full diffraction pattern every minute. Careful examination of shape and intensity of phase-specific reflections enabled to a detailed view on growth kinetics. These studies showed, oxides are the first phases occurring immediately after experimental start. As soon as reactive gas media enter the chamber, the conditions change and different reaction products, such as sulfides start to grow. A comparison of different gas environments applied, illustrated the differences in the type of reaction products. The in situ observation of high temperature material degradation by corrosion made it possible to study the contribution of phases, which are not stable at room temperature. For instance, wuestite (Fe1-xO), was frequently observed at high temperatures in humid gases on Fe with 2 wt.% and 9 wt.% chromium, but not at room temperature. The strength of the occurrence of this phase additionally explains why, despite a higher Cr content, ferritic alloys with 9 wt.% Cr in a challenging atmosphere prevent the intrinsic formation of protective layers. The in situ observations were supplemented by careful considerations of thermodynamic boundary conditions and detailed post characterization by classical metallographic analysis. Additionally, the structure and chemistry of the dominant oxide layers were evaluated using X-ray absorption near edge structure spectroscopy. The talk will give an overview about chances and challenges for studying high temperature corrosion phenomena by advanced X-ray methods. T2 - MRS Spring Meeting CT08.02.01 CY - Online Meeting DA - 18.04.2021 KW - XRD KW - Spectroscopy KW - Corrosion KW - High temperature KW - In-situ PY - 2021 AN - OPUS4-52486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - In situ Atomic Force Microscopy (AFM) studies of corrosion processes on thin film coated AA2024-T3 aluminium alloy surfaces N2 - The performance of functional coatings relies strongly on the stability of the polymer-metal interface. The increasing utilization of multi-material structures in the automotive and aerospace industry necessitates a fundamental understanding of the processes leading to interface degradation for the development of novel strategies to increase corrosion and delamination resistance. The aim of this project is to investigate the corrosion processes at the buried interface of thin film coated aluminium alloy AA2024-T3 under corrosive and coupled corrosive-mechanical load. A spin coating procedure was developed to synthesize epoxy-like coatings and their nanofiller loaded composites with controlled thickness by layer-by-layer deposition of poly[(o-cresyl glycidyl ether)-co-formaldehyde] and poly-(ethylenimine) bi-layers. Our results indicate that the incorporation of graphene into the epoxy-based coatings leads to the improvement of mechanical and barrier properties. Furthermore, the functional groups play important roles in the interfacial bonding between polymer matrix and the nanofillers. Atomic force microscopy (AFM) results indicate very homogeneous and dense films with a thickness of ~25 nm per bi-layer and the successful integration of the nanofillers into the composite coatings. Ellipsometry measurements of film thickness verified a proportional film growth with the number of deposited layers. The degradation and delamination behavior of the coating systems was characterized by means of in situ AFM corrosion experiments. Complementary energy dispersive X-ray spectroscopy (EDX) analysis was used to correlate the corrosion and delamination behavior with the different intermetallic particle chemistries and distributions. The presentation will summarize our results on the effect of coating composition and build-up on the local corrosion processes on thin film covered AA2024-T3 aluminium alloys. T2 - Eurocorr 2021 CY - Online meeting DA - 20.09.2021 KW - In situ AFM KW - Corrosion KW - Thin epoxy-based films PY - 2021 AN - OPUS4-54053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 2nd Task Group Meeting TC124 WG4-TC 250 SC5 Task Group Corrosion CY - Online Meeting DA - 06.05.2021 KW - Zinc KW - Corrosion products KW - Gel-type electrolytes KW - Corrosion KW - Atmospheric corrosion PY - 2021 AN - OPUS4-52604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, M. A1 - Kranzmann, Axel T1 - Corrosion and Corrosion Fatigue of Steels in Downhole CCS Environment—A Summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60°C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO2-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO3 and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60°C , brine: Stuttgart Aquifer and NGB, flowing CO2: 30 L/h, +/- applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Carbon capture and storage KW - Steel KW - High alloyed steel KW - Corrosion KW - Corrosion fatigue KW - CCS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523948 DO - https://doi.org/10.3390/pr9040594 VL - 9 IS - 4 SP - 594 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Process- and material-related causes for corrosion defects on stainless steels N2 - The presentation provides information on process- and material-related causes for corrosion on stainless steels. The influence of surface grinding is discussed. Methods for enhancing the corrosion resistance of stainless steels are shown. T2 - 3M Webinar “Technologies, Tools & Tips to avoid corrosion on Stainless Steel” CY - Online meeting DA - 25.02.2021 KW - Stainless steel KW - Corrosion KW - Grinding processes PY - 2021 AN - OPUS4-52358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 26th International Galvanizing Conference and Exhibition CY - Rome, Italy DA - 20.06.2022 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2022 AN - OPUS4-55113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Runze A1 - Sur, Debashish A1 - Li, Kangming A1 - Witt, Julia A1 - Black, Robert A1 - Whittingham, Alexander A1 - Scully, John R. A1 - Hattrick-Simpers, Jason T1 - Bayesian assessment of commonly used equivalent circuit models for corrosion analysis in electrochemical impedance spectroscopy N2 - Electrochemical Impedance Spectroscopy (EIS) is a crucial technique for assessing corrosion of metallic materials. The analysis of EIS hinges on the selection of an appropriate equivalent circuit model (ECM) that accurately characterizes the system under study. In this work, we systematically examined the applicability of three commonly used ECMs across several typical material degradation scenarios. By applying Bayesian Inference to simulated corrosion EIS data, we assessed the suitability of these ECMs under different corrosion conditions and identified regions where the EIS data lacks sufficient information to statistically substantiate the ECM structure. Additionally, we posit that the traditional approach to EIS analysis, which often requires measurements to very low frequencies, might not be always necessary to correctly model the appropriate ECM. Our study assesses the impact of omitting data from low to medium-frequency ranges on inference results and reveals that a significant portion of low-frequency measurements can be excluded without substantially compromising the accuracy of extracting system parameters. Further, we propose simple checks to the posterior distributions of the ECM components and posterior predictions, which can be used to quantitatively evaluate the suitability of a particular ECM and the minimum frequency required to be measured. This framework points to a pathway for expediting EIS acquisition by intelligently reducing low-frequency data collection and permitting on-the-fly EIS measurements. KW - Electrochemical Impedance Spectroscopy (EIS) KW - MAPz@BAM KW - Bayesian Inference KW - Corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623392 DO - https://doi.org/10.1038/s41529-024-00537-8 VL - 8 SP - 120 PB - Springer Materials AN - OPUS4-62339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - "Grabenkorrosion": How scientific debate leads to an solution. And modern failures due to neglection of well described facts N2 - In the late 1980s, a new type of corrosion appeared in drinking water installations where galvanized steel pipes failed forming a deep groove with no corrosion at the other surfaces. The reason was discussed quite fiercely between failure analysts and material suppliers. In the end the discussion lead to the solution: inductive welded pipes of a certain sulphur content were prone to selective corrosion. The history of the arguments is discussed using old communications between Wilhelm Schwenk and Wolfgang Stichel, who later published the results in a paper unfortunately only I german. Thus the knowledge got lost and new cases based on the same material problems are observed in application of so-called C-Steel piping systems. Failure cases are shown. T2 - MTech 2023 CY - Cavtat, Croatia DA - 02.10.2023 KW - Corrosion KW - Grabenkorrosion PY - 2023 AN - OPUS4-58518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Borehole integrity of austenitized and annealed pipe steels suitable for carbon capture and storage (CCS) N2 - Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900-1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time. T2 - 6th International Conference on Future Environment and Energy (ICFEE 2016) CY - Pattaya, Thailand DA - 23.01.2016 KW - CCS KW - CO2 KW - Corrosion KW - Steel KW - Heat treatment PY - 2016 SP - 9 EP - 14 AN - OPUS4-38980 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costa e Silva, A. A1 - Coelho, D. A1 - Rizzo, F. A1 - Kranzmann, Axel T1 - Simulation of Fe-Cr-X alloy exposed to an oxyfuel combustion atmosphere at 600 °C N2 - In coal-fired power plants using oxyfuel combustion process with carbon capture and sequestration, instead of air, a mixture of oxygen and recirculated flue gas is injected in the boiler. A series of steels were exposed to CO2-SO2-Ar-H2O gas mixtures at 600 °C for 1000 h to compare their high temperature corrosion behavior. During the corrosion process, carburization, decarburization and recrystallization were observed underneath the oxide scale depending on the gas mixture and alloy composition. The conditions that lead to carburization are not yet completely understood, but decarburization can be simulated using thermodynamic and kinetic models. In this work, the results of these simulations are compared with measured values for one of the alloys that displayed a decarburized region. Since the mobility of carbon in the scale is not known, two strategies were adopted: simulation of alloy-atmosphere contact; and estimation of the carbon flux to produce the observed decarburization. The second approach might give an insight on how permeable to carbon the scale is. KW - CALPHAD approach KW - Corrosion KW - Decarburization KW - DICTRA modeling KW - Experimental kinetics KW - Iron alloys KW - Kinetics KW - Multicomponent diffusion KW - Steel PY - 2016 DO - https://doi.org/10.1007/s11669-015-0421-3 SN - 1547-7037 SN - 1863-7345 VL - 37 IS - 1 SP - SI, 19 EP - 24 PB - Springer US AN - OPUS4-40110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ewert, Uwe T1 - Progress in digital industrial radiology - Part 1: Radiographic techniques-film replacement and backscatter imaging N2 - Similar to the success story of digital photography a major upheaval has been observed in digital industrial radiology. This paper is split into 3 parts: Part 1: Film Replacement and Backscatter Imaging: Computed radiography with phosphor imaging plates substitutes film applications. Digital Detector Arrays enable an extraordinary increase of contrast sensitivity in comparison to film radiography. The increased sensitivity of digital detectors enables the efficient usage for dimensional measurements and functionality tests substituting manual maintenance. The digital measurement of wall thickness and corrosion status is state of the art in petrochemical industry. Photon counting and energy discriminating detectors are applied up to 300 Kv provide increased thickness dynamic and material discrimination by synchronously acquisition of images of the high and low energy part of the spectrum. X-ray back scatter techniques have been applied in safety and security relevant applications with single sided access of source and detector. First inspections of CFRP in aerospace industry were successfully conducted with newly designed back scatter cameras. Numeric modeling is used to design X-Ray optics and inspection scenarios as well as conducting RT training. Part 2: Computed tomography (CT) Part 3: Micro Radiography and Micro CT. KW - Digital radiography KW - Computed tomography KW - Laminography KW - Imaging plates KW - Digital detector arrays KW - Photon counting detectors KW - Back scatter KW - Numeric modelling KW - CFRP KW - Welding KW - Corrosion PY - 2016 VL - 1-2 SP - 37 EP - 43 AN - OPUS4-39163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinemann, Steffi T1 - Optimierung industrieller Korundschleifprozesse zur Sicherstellung der Korrosionsbeständigkeit nichtrostender Stähle N2 - In dem Vortrag wird das AiF-Vorhaben 18823 N/1 vorgestellt und erste Ergebnisse zum Einfluss von Schleifprozessen auf die Korrosionsbeständigkeit nichtrostender Stähle werden als Diskussionsgrundlagen für einen Schleifworkshop präsentiert. T2 - Jahrestagung 2017 der Forschungsgemeinschaft Schleiftechnik e.V. CY - Würzburg, Germany DA - 08.03.2016 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2017 AN - OPUS4-39317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glenn, A.M. A1 - Hughes, A.E. A1 - Torpy, A. A1 - Nolze, Gert A1 - Birbilis, N. T1 - Defect density associated with constituent particles in AA2024-T3 and its role in corrosion N2 - Electron backscatter diffraction (EBSD) and scanning electron microscopy were combined to study the effect of residual defect density on corrosion initiation in aluminium alloy AA2024-T3. EBSD was used to determine the level of misorientation (MO), from pixel to pixel, within individual grains. The MO can be determined with respect to either the average orientation angle of the grain or with respect to the average orientation angle of the surrounding pixels (in this instance, a matrix of 7×7 surrounding pixels has been applied). Herein, the MO, determined using the surrounding pixels, was used as the means for the assessing the level of defect density within a grain. It was found that there was a noteworthy, but not definitive, correlation of MO with corrosion initiation after 1 min exposure to 0.1 M NaCl solution. Additionally, the S and θ-phase particles were also identified using EBSD, displaying a range of MO and therefore defect density. KW - Al-alloy KW - S-phase KW - EBSD KW - Corrosion KW - AA2024-T3 KW - Defect density PY - 2016 DO - https://doi.org/10.1002/sia.5813 SN - 0142-2421 SN - 1096-9918 VL - 48 IS - 8 (SI) SP - 780 EP - 788 PB - Wiley CY - Chichester AN - OPUS4-34476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel A1 - Wolthusen, Helmut T1 - Unusual Corrosion Behavior of 1.4542 Exposed a Laboratory Saline Aquifer Water CCS-Environment N2 - Differently heat treated coupons of 1.4542 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. Surface corrosion layers are homogeneous but unusually discontinuously ellipsoidal. After 8000 h at 100 bar maximum corrosion rate in the liquid phase is approximately 0.014 mm/year, with normalizing providing best corrosion resistance and approximately 0.003 mm/year in the supercritical phase where hardening+tempering at 670 °C leads to lowest corrosion rates. KW - CO2-storage KW - Supercritical CO2 KW - Steel KW - Pipeline KW - Corrosion KW - CCS PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-418472 DO - https://doi.org/10.1016/j.egypro.2017.03.1679 VL - 114 SP - 5229 EP - 5240 PB - Elsevier Ltd. AN - OPUS4-41847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin A1 - Reinemann, Steffi T1 - Influence of corundum grinding processes on the corrosion behaviour of austenitic stainless steels N2 - The scientific poster shows by means of corrosion testing in combination with surface analytical methods to which degree corundum grinding influences the corrosion behaviour of stainless steel surfaces. The austenitic stainless steel AISI 304 from a consistent heat was used for all investigations to guarantee the same chemical composition and thus no additional influences caused by the material itself. A wide range of different grinding parameters such as pressure, cooling medium and grain size of the abrasive was varied. Thus, comparison of the corrosion behaviour of different surface states and the evaluation of an optimum grinding process using corundum abrasives were possible. The results will contribute to present discussions and give novel impulses for companies in the metalworking industry. T2 - Eurocorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Korrosion KW - Corrosion KW - Korundschleifen KW - Corundum grinding KW - Nichtrostende Stähle KW - Stainless steels PY - 2017 AN - OPUS4-41896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Borehole integrity of austenitized and annealed pipe steels suitable for carbon capture and storage (CCS) N2 - Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900- 1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time. T2 - International Conference on Future Environment and Energy CY - Pattaya, Thailand DA - 23.01.2016 KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Austenitizing PY - 2017 SP - Article A0005, 213 EP - 219 AN - OPUS4-41854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Potential of martensitic stainless steel X5CrNiCuNb 16-4 as pipe steel in corrosive CCS environment N2 - Pipe steels suitable for carbon capture and storage technology (CCS) require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). X5CrNiCuNb16-4 has been proven to be sufficient resistant in corrosive environments, but shows rather unusual corrosion behaviour in CCS environment. Therefore differently heat treated coupons of 1.4542 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. Additionally fatigue tests were performed via push-pull tests with a series of 30 specimens was tested at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). Best corrosion resistance in the liquid phase is achieved via normalizing prior to exposure and hardening+tempering at 670 °C leads to lowest corrosion rates in the supercritical phase. With no regard to atmosphere discontinuously ellipsoidal surface corrosion regions appear after exposure of 4000 h and more. The endurance limit of X5CrNiCuNb16-4 measured in air is reduced by more than 50% when exposed to CCS environment (maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa) The scatter range TN = 1:34 is disproportionately large contributing to an overall unusual corrosion behaviour. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment KW - Fatigue KW - Endurance limit PY - 2017 DO - https://doi.org/10.18178/ijesd.2017.8.7.998 SN - 2010-0264 VL - 8 IS - 7 SP - 466 EP - 473 AN - OPUS4-41863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Brass under stress N2 - Different failure cases concerning brass alloys are discussed. The main connection is tensile stress due to processing in drinking water installations. The causes of the failures are discussed, solutions are given. T2 - Kormat 2024 CY - Zagreb, Croatia DA - 10.04.2024 KW - Brass KW - Corrosion KW - Drinking water PY - 2024 AN - OPUS4-61844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenck, Johanna-Maria A1 - Frenck, Georg A1 - Degener, Sebastian A1 - Vollmer, Malte A1 - Niendorf, Thomas T1 - Interrelationships of stress-induced martensitic phase transformation and pitting corrosion in iron-based shape memory alloys N2 - Orientation dependence of stress-induced martensitic transformation under compression and the influence of a corrosion attack on superelastic properties were investigated for Fe42.7Mn34.7Al13.4Ni7.7Cr1.5 (at.−%) single crystals. The results of incremental strain tests show that the crystallographic orientation has a considerable impact on the superelastic performance, eventually resulting from the formation of twinned or detwinned martensite to accommodate strain as well martensite variant interaction. In order to investigate the effect of a corrosive environment on the mechanical performance and martensitic transformation, compression specimens were immersed in a 5.0 wt.−% NaCl solution for 24 h before tested in incremental strain tests. The immersion of the compression specimens revealed a partial surface corrosion attack including localized pitting corrosion. The localized corrosion attack increased the number of active martensite plates, most probably due to an induced multiaxial stress state. Further investigations on specimens subjected to −6% compressive strain revealed that areas with retransformed martensite serve as nucleation zones for corrosion damage. Stress-induced corrosion cracks developed, which eventually deteriorate functional response. KW - Shape memory alloy (SMA) KW - In situ characterization KW - Corrosion KW - Austenite-to-martensite phase transformation PY - 2024 DO - https://doi.org/10.1016/j.mtla.2023.102001 VL - 33 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-61283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Advanced Coating Materials N2 - This book by Scrivener Publishing contains 14 chapters written by 82 leading scientists, experienced in the field of coatings. They demonstrate mechanisms, usage and manipulation of cutting‐edge coating methods. Each chapter is well structured and ends with a conclusion, highlighting the content. The book is divided into 3 parts: “Materials and Methods”, “Coating Materials Nanotechnology” and “Advanced Coating Technology and Applications”. Finally, this book provides a comprehensive insight into innovative research in advanced coating materials and state‐of‐the‐art technologies, without being a real textbook. It fulfills its intension of being beneficial both for technicians and scientists. KW - Corrosion KW - Coating KW - Protection PY - 2020 DO - https://doi.org/10.1002/maco.202070044 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 4 SP - 675 EP - 676 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heyn, A. A1 - Müller, Thoralf A1 - Balzer, M. A1 - Fenker, M. A1 - Kappl, H. T1 - Corrosion protection mechanisms of TiMgN hard coatings on steel N2 - . Hard coated steel components are used in a wide application range, mostly for protective, wear resistant and decorative purposes. Despite of these coatings being regarded as relatively dense, there is always a high risk of localized corrosion when a coated low alloyed steel component encounters a surrounding high humidity atmosphere or even an aqueous medium. An approach to enhance the corrosion properties is the addition of magnesium to physical vapor deposited hard coatings, like TiN. It has been found that there is a remarkable increase in corrosion resistance in dependence of magnesium content of the TiMgN coating and its surface properties. In this work the authors will explain the underlying corrosion protection mechanisms by means of electrochemical and analytical studies. The positive impact of magnesium in the coating relates on its preferred dissolution vs. steel. This causes the potential to shift to more negative direction with respect to the steel substrate and additionally leads to a temporarily passivation of the steel due to alkalization of the surrounding electrolyte by formation of magnesium hydroxide. T2 - 20. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 14.03.2018 KW - Corrosion KW - Titanium nitride KW - PVD hard coating KW - Magnesium PY - 2018 SN - 978-3-00-058901-0 SN - 1439-1597 VL - 72 SP - 74 EP - 83 PB - Eigenverlag CY - Chemnitz AN - OPUS4-44526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Ziele der Jungen GfKORR N2 - Die Junge GfKORR soll ein attraktives Angebot für junge Leute sein, sich fachübergreifend zu vernetzen und einen Einstieg in Querschnittsthemen bieten. Sowohl der Korrosionsschutz zum Zwecke der Nachhaltigkeit und Sicherheit von Bauwerken als auch der Korrosionsschutz bei Energie- und Mobilitätssystemen soll in zukünftigen Veranstaltungen übergreifend betrachtet werden. Dabei wollen wir den fachlichen und informativen Input aus den Arbeitskreisen der GfKORR bei unseren Seminaren suchen. In diesem 1. Netzwerk- und Arbeitstreffen wurde die Fahrtrichtung der Jungen GfKORR genauer abgesteckt und es hat sich eine Leitungsebene gefunden. Weiter wollen wir ab 2024 interessante Präsenzveranstaltungen mit Exkursionen anbieten. T2 - 1. Netzwerk- und Arbeitstreffen Junge GfKORR CY - Berlin, Germany DA - 12.03.2024 KW - Junge GfKORR KW - Netzwerkbildung KW - Corrosion KW - Korrosion PY - 2024 AN - OPUS4-60990 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Burkert, Andreas A1 - Ebell, Gino A1 - Babutzka, Martin T1 - Determination of the corrosion product layer resistance on zinc and electrolytically galvanized steel samples by using gel electrolytes N2 - Although zinc and zinc coatings have been widely used for corrosion protection for decades new zinc coatings are constantly being developed. Characterizing the corrosion protectiveness of these new coatings, however, should not be underestimated. While exposure tests are time intensive, cyclic tests can only be used for a very limited field of application. Thus, electrochemical measurements provide both an efficient and an effective alternative. Conventional aqueous bulk electrolytes influence the surface layers of a tested zinc coating and are therefore not reliable. Gel electrolytes, however, have evolved over the last few years, are minimally invasive and provide reliable results. This work describes experiments with gel electrolytes made of agar. Unlike previous work, it proposes a composition of gel electrolyte for minimally invasive description of the protective power of naturally formed oxide layers on zinc and zinc coatings. Therefore, as a first part, the gel electrolyte made of agar is verified as a method for zinc and zinc-coated samples. Afterwards, this paper introduces the corrosion product layer resistance RL as a promising parameter to evaluate the protective power of zinc coatings. Results are verified with EIS and FTIR measurements. An example on a representative zinc coating demonstrates the practical application. KW - Gel electrolytes KW - Agar KW - Zinc coatings KW - Atmospheric exposure KW - Corrosion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526053 DO - https://doi.org/10.1016/j.electacta.2021.138191 SN - 0013-4686 VL - 385 SP - 138191 PB - Elsevier Ltd. AN - OPUS4-52605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Kotula, Stefan A1 - Ebell, Gino A1 - Babutzka, M. T1 - Results of a Round Robin Test for the Determination of Polarization Resistances on Differently Weathered Zinc Samples Using Gel Electrolytes N2 - This article presents the results of a round robin test throughout Germany with 19 participating institutions. Corrosion productlayer resistances (RL ) were determined on two differently weathered pure zinc samples and a sample activated with NaOH bymeans of electrochemical measurement of the linear polarization resistance (LPR) using agar‐based gel electrolytes. The roundrobin test was organized by the Bundesanstalt für Materialforschung und ‐prüfung (BAM) in Berlin. The measurements werecarried out by the participants in the period from May to July 2021. The results are summarized in this article comprising anassessment of the reproducibility and repeatability of the measurements. The methodology is suitable for distinguishing zincsurfaces after exposure to different atmospheres based on the corrosion product layer resistances (RL). In addition, possibleproblems in the application of the method were identified, and solutions for improving reproducibility and repeatability arediscussed. The results and knowledge from the round robin test are incorporated into a new test standard (DIN 50023:2024‐07)for this measurement method KW - Corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630546 DO - https://doi.org/10.1002/maco.202414696 SN - 1521-4176 SP - 1 EP - 12 PB - Wiley AN - OPUS4-63054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Exposure Site 41 Berlin N2 - The United Nations Educational, Social and Cultural Organization (UNESCO) is establishing a project with the objective of investigating the role of air pollution in the acceleration of ongoing corrosion processes and the resulting corrosion intensity. Consequently, since the early 1980s, research has been conducted on 60 different exposure sites. The Bundesumweltamt has mandated the BAM to oversee a designated test sites, a responsibility that the BAM has accepted since 2024. The presentation will provide a visual representation of the newly constructed test site, in addition to the inaugural results of 2024. T2 - UNESCO Materials RISE Meeting CY - Prague, Czech Republic DA - 05.05.2025 KW - Korrosion KW - Corrosion PY - 2025 AN - OPUS4-63080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - H2Mare - PtX-Wind: UAP 5.4 BAM Offshore Corrosion - Seawater Laboratory N2 - The lecture will focus on the experimental possibilities in BAM's seawater laboratory at the Eidersperrwerk. In this laboratory, water parameters can be monitored and, for the first time, it is possible to colonise and maintain salt water growth in a corrosion laboratory environment in order to study systems and materials for offshore applications. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Das Meerwasserlabor am Eidersperrwerk N2 - Das Meerwasserlabor (Laborcontainer) ist eine Remote-fähiges Elektrochemie-Labor mit entfeuchtungsfähiger Klimatisierung in dem eine Vielfalt an experimentellen Möglichkeiten besteht. Das Alleinstellungsmerkmal ist der Meerwasser-Bypass, durch den eine Besiedlung und Erhalt von Salzwasser- bzw. Brackwasserbewuchs (Bakterien, Algen, Tiere, Pilze, etc.) möglich ist. Der jährliche Verlauf der Meeresumwelt wird dadurch abgebildet. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quiroz, V. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Saldabilita di lamiere in acciaio inossidabile austenico ed austeno-ferritico ad alto contenuto di manganese con processo laser N2 - Manganese alloyed stainless steels represent a cost-effective alternative to conventional CrNi- stainless steels due to strong fl uctuations of the market prices for nickel seen during the last years. In CrMnNi steels, nickel is partially replaced by lower-cost manganese and small amounts of nitrogen for stabilization of the austenitic phase. This also brings benefi ts regarding the mechanical properties, as it results in an increased material strength. Laser beam welding of such materials was investigated for direct comparison with Standard CrNi steels. Main emphasis was laid on fi nding adequate process parameters to achieve a stable welding process and obtain a good weld quality. Two different laser sources, a 4.4 kW Nd:YAG and a 5 kW CO2 laser, were used to weld 1.5 mm stainless steel sheets in continuous wave mode. A high-Mn austenitic (1.4376) and a lean duplex (1.4162) steel, as well as the standard austenitic (1.4301) and duplex (1.4362) grades were selected as test materials. Both butt and lap joint confi gurations were studied. Experiments were carried out systematically, varying the welding speed, laser power and focal point position in order to determine adequate process windows. The infl uence of the shielding gas type and fl ow rate on the process stability and the weld quality were investigated. The effects of weld edge preparation on the weld appearance and quality levels attained were also examined. The obtained welded joints were subjected to radiographic tests for detection of internal imperfections. Also a metallurgical characterization of the samples regarding the resulting phase composition or balance and hardness depending on the welding process parameters was conducted. Furthermore, tensile and potentiodynamic tests were performed to evaluate the mechanical and corrosion properties, respectively. The results provide an insight into the advantages and limitations of the laser beam welding process for joining high-manganese alloyed stainless steels. Conditions for the production of defect-free and corrosion-resistant welds having good mechanical properties could be determined. KW - Weldability KW - Austenitic stainless steels KW - Corrosion KW - CO2 lasers KW - Duplex stainless steels KW - Laser welding KW - Manganese KW - Mechanical properties KW - Shielding gases KW - YAG lasers PY - 2016 SN - 0035-6794 VL - 68 IS - 1 SP - 33 EP - 43 AN - OPUS4-38100 LA - ita AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kingsbery, P. A1 - Manzoni, Anna Maria A1 - Suárez Ocano, Patricia A1 - Többens, D. M. A1 - Stephan-Scherb, C. T1 - High‐temperature KCl‐induced corrosion of high Cr and Ni alloys investigated by in‐situ diffraction N2 - High‐temperature KCl‐induced corrosion in laboratory air was observed in situ utilizing X‐ray diffraction. High Cr‐containing model alloys (Fe‐13Cr, Fe‐18Cr‐12Ni, and Fe‐25Cr‐20Ni) were coated with KCl and exposed to dry air at 560°C. KCl‐free alloys were studied in the equivalent atmosphere as a reference. After exposure to KCl‐free environments, all alloys showed the formation of very thin oxide layers, indicating good corrosion resistance. In contrast, KCl‐bearing alloys showed distinct damage after exposure. KW - Corrosion KW - In-situ diffraction KW - High-temperature corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600831 DO - https://doi.org/10.1002/maco.202314224 SN - 0947-5117 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-60083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Korrosion von Zink unter variierenden Bedingungen N2 - Die Korrosionsbeständigkeit von zink in variierenden Elektrolyten hängt von der Deckschichtstabilität und Resistenz gegenüber dem Elektrolyten ab. Das amphotere Verhalten von Zinkhydroxid führt dazu das Zink in sauren und alkalischen Elektrolyten deutlich höhere Korrosionsraten erfährt als in pH-neutralen leicht alkalischen Elektrolyten. In diesem Vortrag werden verschiedene Anwendungsfälle dargestellt. T2 - Gemeinschaftssitzung des AK atmosphärische Korrosion und Elektrotechnik CY - Online meeting DA - 05.12.2024 KW - Corrosion KW - Korrosion KW - Zink PY - 2024 AN - OPUS4-62010 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sankaran, Shivasarathy A1 - Ebell, Gino T1 - Analyzing the performance of discrete galvanic anode systems using electrochemical investigations N2 - Corrosion of reinforcement is one of the major reasons in questioning the service life of building structures. The application of cathodic protection techniques plays a big role in controlling the corrosion process to ensure a longer service life of building structures. This systematic study compares the efficiency and durability of various discrete galvanic zinc anode systems available in the current market using different criteria for measuring efficiency such as potential measurements, electrolyte resistance measurements and several polarization methods to determine the polarizability of the anodes. The results to validate the performance of long-time exposure of discrete zinc anodes in concrete medium are discussed. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Corrosion KW - Cathodic Protection KW - Zinc anodes KW - Electrochemical PY - 2021 AN - OPUS4-53507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Meist, M. A1 - Michael, O. A1 - Babutzka, M. A1 - Valet, Svenja A1 - Ebell, Gino T1 - Electrochemical characterization of surfaces of galvanized steels under different exposure conditions using gel electrolytes N2 - The corrosion behavior of galvanized steels and zinc components under atmospheric exposure depends mostly on the corrosion product‐based cover layer formation under the prevailing conditions. The use of agar‐based gel electrolytes makes it possible to use electrochemical methods to obtain a characteristic value from these cover layers that describe their current and future protective capacity. It is shown here that different states of galvanized steel can be distinguished very well under laboratory conditions and that this method is also suitable for use under practical conditions. Based on the characteristic values and assuming future time of wetness, it is very easy to draw up a forecast for the future corrosion rate, which provides plausible values. KW - Materials Chemistry KW - Metals and Alloys KW - Surfaces, Coatings and Films KW - Mechanical Engineering KW - Mechanics of Materials KW - Environmental Chemistry KW - Corrosion KW - Znc PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599234 DO - https://doi.org/10.1002/maco.202414389 SP - 1 EP - 16 PB - Wiley VHC-Verlag AN - OPUS4-59923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Wetzel, Annica A1 - Oczan, Ozlem A1 - Nietzke, Jonathan A1 - Richter, Tim A1 - Schröpfer, Dirk T1 - Hydrogen diffusion and local Volta potential in high- and medium-entropy alloys N2 - High-entropy alloys (HEAs) are characterized by a solid solution of minimum five and medium-entropy alloys (MEAs) of minimum three principal alloying elements in equiatomic proportions. They show exceptional application properties, such as high-strength and ductility or corrosion resistance. Future HEA/MEA-components could be exposed to hydrogen containing environments like vessels for cryogenic or high-pressure storage where the hydrogen absorption and diffusion in these materials is of interest. In our study, we investigated the HEA Co20Cr20Fe20Mn20Ni20 and the MEA Co33.3Cr33.3Ni33.3. For hydrogen ingress, cathodic charging was applied and diffusion kinetic was measured by high-resolution thermal desorption spectros-copy using different heating rates up to 0.250 K/s. Peak deconvolution resulted in high-temperature desorption peaks and hydrogen trapping above 280 °C. A total hydrogen concentration > 40 ppm was identified for the MEA and > 100 ppm for HEA. This indicates two important effects: (1) delayed hydrogen diffusion and (2) considerable amount of trapped hydrogen that must be anticipated for hydrogen assisted cracking phenomenon. Local electrochemical Volta potential maps had been measured for the hydrogen free condition by means of high-resolution Scanning Kelvin Probe Force Microscopy (SKPFM). T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Hydrogen KW - High-entropy alloy KW - Diffusion KW - Scanning kelvin probe force microscopy KW - Corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511684 DO - https://doi.org/10.1088/1757-899X/882/1/012015 VL - 882 SP - 1 EP - 15 PB - IOP Publishing CY - Bristol AN - OPUS4-51168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Long term corrosion behavior of stainless steel in maritime atmosphere N2 - In the context of a research project carried out by BAM, nine different steel alloys were exposed to maritime environmental conditions at the German Island of Helgoland over a period of five years and their corrosion behavior was compared and evaluated. In order to evaluate the influence of a possible concentration of corrosion specific crucial air constituents on the investigated steel grades, a series of sample surfaces were freely exposed to the we ather while other samples were protected from direct rain in a covered area. The parallel investigation of four different surface finishes (cold rolled, dry grinded, electro-polished, blasted) of the respective alloys also made it possible to take account of the specific influences and features of the surface finish during the material comparison. On the basis of the results of the natural exposure tests, conclusions were drawn about the influence of the alloy composition, the surface finish and the exposure time under maritime conditions. The samples of the three investigated duplex alloys exhibited the best corrosion resistance under the given maritime environmental conditions over the five-year period, both with and without crevice geometry. Likewise, the molybdenum alloy ferrite 1.4521 could achieve comparable corrosion resistance as the austenitic standard materials 1.4301 and 1.4404. The results on the freely exposed surfaces showed, that due to the washing effect the influence of the exposure time on the corrosion of the samples is low while the particular surface finish has a great influence on the overall corrosion behavior of the stainless steels. Thus, the electro-polished surfaces showed few signs of corrosion while the blasted surfaces exhibited very poor corrosion behavior. In the case of the covered specimens, the respective material-specific corrosion resistance as well as the exposure time have a significant influence on the corrosion behavior while the surface finishes were of marginal importance. T2 - EuroCorr 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - Corrosion KW - Maritime atmosphere KW - Stainless steel PY - 2017 AN - OPUS4-41859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Müller, Thoralf A1 - Mietz, Jürgen A1 - Burkert, Andreas T1 - Investigation of the influence of iron‐containing abrasives on the corrosion behaviour of the aluminium alloy AlSi1.2Mg0.4 N2 - The corrosion resistance of aluminium surfaces is closely linked to the surfacecstate after a grinding process. For years, iron‐containing abrasive materials were suspected to lead to increased corrosion susceptibility after processing of aluminium surfaces. To prove a possible correlation between the iron content of an abrasive and the corrosion behaviour of aluminium components, scientific investigations and experimentally practical corrosion tests are necessary. For the current investigation, specimens of a technical Al‐Si alloy from the same batch were used. The test specimens were mechanically ground with various resin‐bonded model abrasives containing different iron contents. The performed corrosion tests did not reveal a negative influence of the different iron‐containing abrasives on the corrosion behaviour of the Al–Si alloy. However, the most sensitive measuring method (electrochemical noise) showed differences in the surface activity depending on the type of abrasive. KW - Aluminium KW - Corrosion KW - Corrosion testing KW - Grinding PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506762 DO - https://doi.org/10.1002/maco.202011657 SN - 0947-5117 SN - 1521-4176 VL - 71 IS - 10 SP - 1667 EP - 1679 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Mohring, Wencke A1 - Hesse, René A1 - Agudo Jácome, Leonardo A1 - Stephan-Scherb, C. T1 - Early material damage in equimolar CrMnFeCoNi in mixed oxidizing/sulfiding hot gas atmosphere N2 - The challenges to use more varied fuels at medium and high temperatures above 500 °C need to be addressed by tuning the materials toward a better resistance against increased corrosion. As a first step the corrosion processes need to be better understood, especially in the case of the unavoidable and highly corrosive sulfur-based gases. Herein, oxidation/sulfidation of an equimolar CrMnFeCoNi high-entropy alloy is studied at an early stage after hot gas exposure at 600 °C for 6 h in 0.5% SO2 and 99.5% Ar. The oxidation process is studied by means of X-ray diffraction, scanning and transmission electron microscopy, and supported by thermodynamic calculations. It is found that the sulfur does not enter the bulk material but interacts mainly with the fast-diffusing manganese at grain boundary triple junctions at the alloy surface. Submicrometer scaled Cr–S–O-rich phases close to the grain boundaries complete the sulfur-based phase formation. The grains are covered in different Fe-, Mn-, and Cr-based spinels and other oxides. KW - High entropy alloy KW - Sulfiding KW - Corrosion KW - Transmission electron microscopy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543495 DO - https://doi.org/10.1002/adem.202101573 SN - 1527-2648 SP - 1 EP - 8 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Effect of a mixed atmosphere H2O-O2-SO2 on the oxidation kinetics and phase formation on CrMnFeCoNi and CrCoNi N2 - The high-temperature corrosion behaviors of the equimolar CrCoNi medium- and CrMnFeCoNi high-entropy alloy were studied in a gas atmosphere consisting of a volumetric mixture of 10% H2O, 2% O2, 0.5% SO2, and 87.5% Ar at 800 °C for up to 96 h. Both alloys were initially single-phase fcc structured and showed a mean grain size of ~50 µm and a homogeneous chemical composition. The oxide layer thickness of the Cantor alloy CrMnFeCoNi increased linearly with exposure time while it remained constant at ~1 µm for CrCoNi. A Cr2O3 layer and minor amounts of (Co,Ni)Cr2O4 developed on CrCoNi while three layers were detected on the Cantor alloy. These layers were a thin and continuous chromium rich oxide layer at the oxide/alloy interface, a dense (Mn,Cr)3O4 layer in the center and a thick and porous layer of Mn3O4 and MnSO4 at the gas/oxide interface. Additionally, a few metal sulfides were observed in the CrMnFeCoNi matrix. These results were found to be in reasonable agreement with thermodynamic calculations. T2 - ICHEM 2023 CY - Knoxville, TN, USA DA - 18.06.2023 KW - High entropy alloys KW - Chemically complex alloys KW - Corrosion KW - Mixed gas atmosphere PY - 2023 AN - OPUS4-57776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -