TY - JOUR A1 - Liehr, A. A1 - Wegener, T. A1 - Degener, Sebastian A1 - Bolender, A. A1 - Möller, N. A1 - Niendorf, T. T1 - Experimental Analysis of the Stability of Retained Austenite in a Low‐Alloy 42CrSi Steel after Different Quenching and Partitioning Heat Treatments N2 - Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X‐ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well‐known Masing model. KW - Condensed Matter Physics KW - General Materials Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581618 DO - https://doi.org/10.1002/adem.202300380 SN - 1438-1656 VL - 25 IS - 17 SP - 1 EP - 16 PB - Wiley AN - OPUS4-58161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollmer, Malte A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Bauer, Andre A1 - Liehr, Alexander A1 - Stark, Andreas A1 - Schell, Norbert A1 - Barriobero-Vila, Pere A1 - Requena, Guillermo A1 - Niendorf, Thomas T1 - Time resolved insights into abnormal grain growth by in situ synchrotron measurements N2 - Large oligo-crystalline or single-crystalline metallic materials are of great interest for numerous applications, and a recently developed strategy for promoting abnormal grain growth induced by a cyclic heat treatment opens up new opportunities to manufacture single crystals with a size of several centimeters. So far, the entire available knowledge on this kind of abnormal grain growth has been elaborated based on time discrete observations and, thus, detailed insights into the interplay of elementary mechanisms are still lacking in open literature. The present study reveals time resolved insights into this kind of abnormal grain growth for the first time. It was possible to break down the influence of the individual heat treatment phases by in situ synchrotron high energy X-ray diffraction analysis during cyclic heat reatment. The results obtained not only help to gain a deep understanding of the abnormal grain growth mechanisms, they will also be the basis for an adjustment of the cyclic heat treatment process to improve its efficiency and to eventually obtain even larger single crystals. KW - Single crystals KW - Grain growth method KW - Synchrotron diffraction KW - High-energy X-ray diffraction KW - Grain boundary migration PY - 2023 DO - https://doi.org/10.1016/j.actamat.2023.119168 SN - 1359-6454 VL - 257 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-62188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, Alexander A1 - Dingel, Kristina A1 - Kottke, Daniel A1 - Degener, Sebastian A1 - Meier, David A1 - Sick, Bernhard A1 - Niendorf, Thomas T1 - Data selection strategies for minimizing measurement time in materials characterization N2 - Every new material needs to be assessed and qualified for an envisaged application. A steadily increasing number of new alloys, designed to address challenges in terms of reliability and sustainability, poses significant demands on well-known analysis methods in terms of their efficiency, e.g., in X-ray diffraction analysis. Particularly in laboratory measurements, where the intensities in diffraction experiments tend to be low, a possibility to adapt the exposure time to the prevailing boundary conditions, i.e., the investigated microstructure, is seen to be a very effective approach. The counting time is decisive for, e.g., complex texture, phase, and residual stress measurements. Traditionally, more measurement points and, thus, longer data collection times lead to more accurate information. Here, too short counting times result in poor signal-to-background ratios and dominant signal noise, respectively, rendering subsequent evaluation more difficult or even impossible. Then, it is necessary to repeat experiments with adjusted, usually significantly longer counting time. To prevent redundant measurements, it is state-of-the-art to always consider the entire measurement range, regardless of whether the investigated points are relevant and contribute to the subsequent materials characterization, respectively. Obviously, this kind of approach is extremely time-consuming and, eventually, not efficient. The present study highlights that specific selection strategies, taking into account the prevailing microstructure of the alloy in focus, can decrease counting times in X-ray energy dispersive diffraction experiments without any detrimental effect on data quality for the subsequent analysis. All relevant data, including the code, are carefully assessed and will be the basis for a widely adapted strategy enabling efficient measurements not only in lab environments but also in large-scale facilities. KW - Materials characterization KW - Machine learning KW - X-ray diffraction KW - Measurement optimization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630831 DO - https://doi.org/10.1038/s41598-025-96221-1 SN - 2045-2322 VL - 15 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-63083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauhoff, Christian A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Liehr, Alexander A1 - Hübner, Leoni A1 - Frenck, Johanna-Maria A1 - Molotnikov, Andrey A1 - Niendorf, Thomas T1 - In Situ Synchrotron Diffraction Assessment of Reversibility of the Martensitic Transformation in Single-Crystalline Co–Ni–Ga Shape Memory Alloy Under Torsion N2 - AbstractHeusler-type Co–Ni–Ga shape memory alloys attracted significant attention due to their excellent functional properties in single-crystalline state under both compressive and tensile loading. The present study investigates the superelastic deformation behavior under torsion. Using a newly installed torsion testing setup, in situ synchrotron diffraction was carried out on single-crystalline material in order to investigate the martensitic phase transformation. Incremental deformation experiments reveal a fully reversible martensitic transformation under torsional loading at room temperature, leading to excellent strain recovery after deformation to 6.5% shear strain. Furthermore, relevant aspects towards the analysis of powder diffraction data obtained for single-crystalline material in transmission mode under torsional loading are presented and critically discussed. KW - Shape memory alloy KW - Pseudoelasticity KW - Martensitic transformation KW - Synchrotron diffraction KW - In situ testing KW - Torsion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621872 DO - https://doi.org/10.1007/s40830-024-00496-8 VL - 10 SP - 326 EP - 333 PB - Springer Science and Business Media LLC AN - OPUS4-62187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenck, Johanna-Maria A1 - Frenck, Georg A1 - Degener, Sebastian A1 - Vollmer, Malte A1 - Niendorf, Thomas T1 - Interrelationships of stress-induced martensitic phase transformation and pitting corrosion in iron-based shape memory alloys N2 - Orientation dependence of stress-induced martensitic transformation under compression and the influence of a corrosion attack on superelastic properties were investigated for Fe42.7Mn34.7Al13.4Ni7.7Cr1.5 (at.−%) single crystals. The results of incremental strain tests show that the crystallographic orientation has a considerable impact on the superelastic performance, eventually resulting from the formation of twinned or detwinned martensite to accommodate strain as well martensite variant interaction. In order to investigate the effect of a corrosive environment on the mechanical performance and martensitic transformation, compression specimens were immersed in a 5.0 wt.−% NaCl solution for 24 h before tested in incremental strain tests. The immersion of the compression specimens revealed a partial surface corrosion attack including localized pitting corrosion. The localized corrosion attack increased the number of active martensite plates, most probably due to an induced multiaxial stress state. Further investigations on specimens subjected to −6% compressive strain revealed that areas with retransformed martensite serve as nucleation zones for corrosion damage. Stress-induced corrosion cracks developed, which eventually deteriorate functional response. KW - Shape memory alloy (SMA) KW - In situ characterization KW - Corrosion KW - Austenite-to-martensite phase transformation PY - 2024 DO - https://doi.org/10.1016/j.mtla.2023.102001 VL - 33 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-61283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zurcher, Theo A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Abreu Faria, Guilherme A1 - Degener, Sebastian A1 - Fridrici, Vincent A1 - Charkaluk, Eric A1 - Bruno, Giovanni T1 - Sliding wear resistance and residual stresses of parts repaired by laser metal deposition N2 - Large temperature gradients inherent to additive manufacturing (AM) processes induce large residual stress (RS) in the final part. Because RS can influence the tribological properties, this study focuses on the relationship between wear sliding properties and RS in IN718 coatings. Such coatings were deposited with a Laser metal deposition (LMD) machine using two different scanning strategies. The wear resistance and RS state were investigated after surface milling. RS were measured before and after wear tests on a reciprocating sliding test apparatus. Two different X-ray diffraction techniques were employed to measure the surface and subsurface state RS: Laboratory Energy Dispersive X-ray Diffraction (LEDXD) and Synchrotron X-ray Energy Dispersive Diffraction (SXEDD). Due to the milling process, the coatings show similar depth distributions of RS from 22 to 92 μm depth, but exhibit different magnitudes depending on the scanning strategy used. Reciprocating sliding wear tests induced high compressive residual stresses that erased the initial RS state, and a similar wear behavior was observed in the two samples. These samples possess similar texture and grain morphology. This demonstrates that the influence of RS on wear resistance is a second-order effect. Nevertheless, it was observed that RS can still impact the wear performance at the early testing stages of the repaired parts. KW - Additive manufacturing KW - Wear resistance KW - Residual stress PY - 2023 DO - https://doi.org/10.1007/s10853-023-09129-4 SN - 0022-2461 SP - 1 EP - 18 PB - Springer AN - OPUS4-59084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Luzin, V. A1 - Abreu Faria, G. A1 - Degener, Sebastian A1 - Polatidis, E. A1 - Čapek, J. A1 - Kromm, Arne A1 - Dovzhenko, G. A1 - Bruno, Giovanni T1 - Texture-based residual stress analysis of laser powder bed fused Inconel 718 parts N2 - Although layer-based additive manufacturing methods such as laser powder bed fusion (PBF-LB) offer an immense geometrical freedom in design, they are typically subject to a build-up of internal stress (i.e. thermal stress) during manufacturing. As a consequence, significant residual stress (RS) is retained in the final part as a footprint of these internal stresses. Furthermore, localized melting and solidification inherently induce columnar-type grain growth accompanied by crystallographic texture. Although diffraction-based methods are commonly used to determine the RS distribution in PBF-LB parts, such features pose metrological challenges in their application. In theory, preferred grain orientation invalidates the hypothesis of isotropic material behavior underlying the common methods to determine RS. In this work, more refined methods are employed to determine RS in PBF-LB/M/IN718 prisms, based on crystallographic texture data. In fact, the employment of direction-dependent elastic constants (i.e. stress factors) for the calculation of RS results in insignificant differences from conventional approaches based on the hypothesis of isotropic mechanical properties. It can be concluded that this result is directly linked to the fact that the {311} lattice planes typically used for RS analysis in nickel-based alloys have high multiplicity and less strong texture intensities compared with other lattice planes. It is also found that the length of the laser scan vectors determines the surface RS distribution in prisms prior to their removal from the baseplate. On removal from the baseplate the surface RS considerably relaxes and/or redistributes; a combination of the geometry and the scanning strategy dictates the sub-surface RS distribution. KW - Additive manufacturing KW - Electron backscattered diffraction KW - Principal stress KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578331 DO - https://doi.org/10.1107/S1600576723004855 SN - 1600-5767 VL - 56 IS - Pt 4 SP - 1076 EP - 1090 AN - OPUS4-57833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -