TY - CONF A1 - Léonard, Fabien T1 - CT for additive manufacturing process characterisation: assessment of melt strategies on defect population N2 - Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing (AM) technique for near net-shape manufacturing of high-value titanium components. However, as with every emerging technique, the manufacturing processes can still be greatly improved and optimised. In particular, the links between AM settings and the resulting sample porosity is of great interest, as the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography (CT), and correlated to the SEBM process variables. A strong relationship was found with the different beam strategies used to contour, and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles. T2 - Conference on Industrial Computed Tomography iCT2016 CY - Wels, Austria DA - 09.02.2016 KW - Titanium KW - Additive Manufacture KW - Selective Electron Beam Melting KW - Pores KW - Defects KW - X-ray Computed Tomography PY - 2016 AN - OPUS4-39186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kabelitz, Anke T1 - Time resolved WAXS studies on the crystallization of Al13 keggin clusters N2 - We report on the in situ investigation of the Al13 sulfate synthesis by WAXS. Al13 sulfates were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using an acoustic levitator. The study provides information about the intermediates during the crystallization process. T2 - Eighth Joint BER II and BESSY II User Meeting CY - Berlin, Germany DA - 07.12.2016 KW - In situ KW - Crystallization KW - WAXS PY - 2016 AN - OPUS4-39365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Ben T1 - Aging of composite pressure cylinder (COD-AGE) N2 - Subject, Aim and methods within the Project COD-AGE. Test methods and condition monitoring for Composite-cylinders T2 - Follow-up Workshop on statistical safety assessment CY - Berlin, Germany DA - 05.10.2016 KW - Aging KW - Composite cylinder KW - Non destructive testing PY - 2016 AN - OPUS4-39087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Lebensdauerabschätzung von Composite-Druckgefäßen / COD-AGE N2 - Ermittlung von Kennwerten und Modelbildung zur Lebensdauerabschätzung von Composite-Druckgefäßen. T2 - 3. Workshop Themenfeld Material CY - Berlin, Germany DA - 12.10.2016 KW - Composite-Druckgefäße KW - Lebensdauer KW - FEM KW - Bruchmechanik PY - 2016 AN - OPUS4-39090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweiß-nähten des Duplexstahls 1.4062 N2 - Die Korrosionsbeständigkeit geschweißter Konstruktionen aus nichtrostenden Duplexstählen wird von den Schweißparametern und der Nachbehandlung der Oberflächen bestimmt. Eine etablierte Methode der Schweißnahtnachbehandlung ist das Strahlen der Oberfläche mit Glasperlen. Diese Methode soll aus wirtschaftlichen Gründen durch das Strahlen mit Korund ersetzt werden, welches deutliche Zeit- und Kostenvorteile bietet. Besonders bei der Lochkorrosionsbeständigkeit hat sich das Schleifen mit Korund bereits als nachteilig erwiesen, weshalb diese Umstellung auch beim Stahlen kritisch hinterfragt wird. Daher wurden Probeschweißungen bei der Firma Modersohn hergestellt und mit verschiedenen Oberflächenbearbeitungsmethoden (Glasperlenstrahlen, Korundstrahlen, Beizen, Elektropolieren, Schleifen) nachbehandelt. Diese verschiedenen Oberflächenzustände wurden analytisch (REM, Rauheit) charakterisiert und hinsichtlich ihrer Lochkorrosionsbeständigkeit vergleichend untersucht werden, um die Eignung des Strahlens mit Korund zu beurteilen. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ?' CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Korrosionsbeständigkeit KW - Schweißnähte KW - Duplexstahl PY - 2016 AN - OPUS4-39470 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rosemann, Paul A1 - Kauss, Norman T1 - Einfluss des Schwefelgehalts auf die Korrosionsbeständigkeit des nichtrostenden Stahls 1.4404 N2 - Die Korrosionsbeständigkeit nichtrostender Stähle wird maßgeblich von ihrer chemischen Zusammensetzung bestimmt. Der tendenzielle Einfluss ist für die Hauptlegierungselemente in der wissenschaftlichen Fachliteratur beschrieben. Bei Begleitelement Schwefel gibt es dagegen keine konkreten Untersuchungen die belegen, ab welchem Gehalt mit einer Verringerung der Korrosionsbeständigkeit zu rechnen ist. Im Lichtbogenschmelzofen wurden verschiedene Legierungen mit abgestuftem Schwefelgehalten hergestellt, um den Einfluss dieses Begleitelementes auf die Korrosionsbeständigkeit systematisch zu untersuchen. Die KorroPad-Prüfung und die Bestimmung kritischer Lochkorrosionspotentiale wurden zur Charakterisierung der Legierungen genutzt. Beide Methoden belegen eine zunehmende Verringerung der Lochkorrosionsbeständigkeit mit dem Schwefelgehalt. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ? CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Schwefelgehalt KW - Korrosionsbeständigkeit KW - Nichtrostender Stahl PY - 2016 AN - OPUS4-39472 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, C. T1 - Einfluss der Abkühlgeschwindigkeit auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle N2 - Martensitische nichtrostende Stähle werden in verschiedenen technischen Bereichen eingesetzt, bei denen eine optimale Kombination aus hoher mechanischer Festigkeit und guter korrosiver Beständigkeit gefordert wird. Beide Eigenschaften werden in der Industrie primär durch die Wärmebehandlung gesteuert. Die Korrosionseigenschaften sind dabei stark von der diffusionsbedingten Bildung und Auflösung von Chromkarbiden abhängig. In vergangenen wissenschaftlichen Arbeiten konnte nachgewiesen werden, dass die Abkühlgeschwindigkeit nach dem Austenitisieren einen großen Einfluss auf die Bildung solcher Karbide hat. Der Einfluss der Abkühlgeschwindigkeit auf die Lochkorrosionsbeständigkeit wurde an den Stählen 1.4108 und 1.4116 systematisch untersucht. Mit Hilfe des Stirnabschreckversuches wurde dabei die Abkühlgeschwindigkeiten variiert und anschließend die Veränderung von Gefüge, Lochkorrosionsbeständigkeit und Härte untersucht. Als Ergebnis konnten kritische Abkühlgeschwindigkeiten ermittelt werden, bei denen eine kritische Verringerung der Korrosionsbeständigkeit einsetzt. T2 - GfKORR-Jahrestagung 'Duplex-Stähle – Nische oder Zukunft ?' CY - Frankfurt/M., Germany DA - 15.11.2016 KW - Korrosionsbeständigkeit KW - Martensitische nichtrostende Stähle KW - Abkühlgeschwindigkeit PY - 2016 AN - OPUS4-39473 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Determination of an approximate anisotropic model for a given geometrical complex isotropic structure by means of finite element method and least-squares adjustment N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - PhD Day 2016 CY - Berlin, Germany DA - 01.09.2016 KW - Least-Squares Adjustment KW - Inverse Analysis KW - Finite Element Method PY - 2016 AN - OPUS4-37521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - Approximate model for geometrical complex structures N2 - Many engineering structures are made of composite materials or metal foam. To simulate the deformational behaviour of these structures often requires a high number of discretisation elements. This in turn yields a very large system of linear equations that are extremely time and memory consuming or practically impossible to solve. It is therefore desirable to find an approach to overcome this obstacle. T2 - 33rd Danubia- Adria Symposium on Advances in Experimental Mechanics CY - Portorož, Slovenia DA - 20.09.2016 KW - Inverse analysis KW - Finite element method KW - Least-squares adjustment PY - 2016 AN - OPUS4-37523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madkour, Sherif T1 - Dielectric investigations on carbon nanomembranes N2 - Multilayer carbon nanomembrances (CNMs) could pave the way for a new ultrathin functional conductive coatings with tunable electrical, optical, and chemical properties. Due to their molecular thickness, they can also be regarded as “interfaces without bulk” separating regions of different gaseous, liquid, or solid components and controlling the materials exchange between them, making them optimal materials for membranes applications. Furthermore, their physical and chemical properties depend strongly on their structure, molecular composition, and the surroundings of either sides, thus allowing for tailored properties. Here, nanolayers of Aromatic p-terphenylthiol (TPT) self-assembled into 2D carbon monolayers (thickness - 1.6 nm) were synthesized and further crosslinked by ion bombardment, forming CNMs. Here, though a recently developed multilayer nanosheets routine, stacks of 5, 10, 15 and 20 TPT sheets where transferred on top of each other forming a multilayered CNMs. However, this transfer routine could introduce some intrinsic defects to the sheets, which would alter the molecular composition and / or structure, thus consequently the CNMs properties. Therefore, it is essential to characterize defects in “pure” TPT nanomembranes, before tailoring the molecular compositions, e.g. adding functional groups. For this reason, broadband dielectric spectroscopy (BDS) was utilized to characterize any defects that could be rasied during preparation. Due the structure of pure TPT membranes, no dipole moment should exsist. However, the presence of other elements, e.g. water or sulphur, would result in a dipole moment that could be probed by BDS. As a main result, for all different stacked-layer numbers, a clear relaxation process is seen, which moves to higher frequencies with increasing the temperature. The temperature dependence of the relaxation rate of this process is independent of film thickness and can be well described by a common VFT function, hence a corporative motion. This relaxation process was assigned to intrinisic defects in the membranes, introduced during preparation, which was further confimed by a detailed anaylsis of the dielectric strength. This is the first BDS measurment on TPT CNMs. T2 - 9th International Conference on Broadband Dielectric Spectroscopy and its Applications CY - Pisa, Italy DA - 11.09.2016 KW - Carbon nanomembranes PY - 2016 AN - OPUS4-37527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Sebastian Hanns-Otto T1 - Wide-spectrum dielectric functions of ALD deposited oxides relevant for photovoltaics N2 - Silicon surface passivation with atomic layer deposited (ALD) thin films has gained more and more interest in the PV community in recent years. With ALD good film quality, accurate thickness control and conformity are reached. Furthermore, ALD is capable of coating difficult substrates such as nanostructured surfaces with the same accuracy as flat surfaces. A variety of materials such as Al2O3, TiO2 and HfO2 demonstrate good surface passivation quality both for front and rear surface of silicon solar cells. In addition of providing good surface passivation, thin films with high refractive index e.g. HfO2, TiO2 and AlN can act simultaneously as antireflection coatings when applied on the front surface of the device. Hence, ALD thin films can reduce both electrical and reflective losses in solar cells. Thorough investigation of the optical properties of these layers is crucial for several reasons related to their production and use. Optical measurements provide a fast, easy, non-destructive, and in situ capable approach to quality assurance for photovoltaic devices. As the function of the final device is optical, optimisation of the device performance relies strongly on the knowledge of the wide-range dielectric function of the thin layers. In this contribution, we determined the optical constants of ALD generated layers of AlN, Al2O3, TiO2, and HfO2 in a wide spectral range covering the near ultraviolet and the mid-infrared regions by means of spectroscopic ellipsometry. By combining data from a UV-Vis-NIR ellipsometer (Woollam M2000DI) and an FTIR ellipsometer (Sentech Sendira), we can determine the optical constants alongside with the layer thicknesses from one large set of spectroscopic measurements. We consider this a contribution to the metrological treatment of stratified and structured thin films in the optical range by polarisation-sensitive measurement methods. T2 - International conference on spectroscopic ellipsometry (ICSE 7) CY - Berlin, Germany DA - 06.06.2016 KW - ALD (atomic layer deposited) KW - Ellipsometry KW - Photovoltaic KW - Solar Cell KW - HfO2 KW - Aln KW - Al2O3 KW - TiO2 PY - 2016 AN - OPUS4-37222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotschate, Daniel T1 - Reference block design for high resolution ultrasound immersion tank N2 - In respect of modern approaches in material sciences and highly increased requirements on materials on safety relevant components, quality management and non-destructive testing reclaims a steadily increased meaning. The destructive meaning of measuring the degree of purity is defined in DIN EN 10247 through metallurgical investigations, especially microsections. For and comparable, but non-destructive testing due ultrasonic testing, the material the SEP 1927 is a well-defined industry standard. A novel and alternative way of reference block construction was focused by this work. The proposed amendments, regarding the manufactoring and machining, are less time and cost consuming. Verified by measurements the presented reference block fits the same acoustical characteristics and the requirements of the guideline. T2 - World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Immersion tank testing KW - SEP 1927 KW - Degree of purity KW - High resolution ultrasonic testing PY - 2016 AN - OPUS4-36850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren T1 - Diesel and biodiesel induced degradation of polyethylene N2 - Renewable resources become more and more relevant to maintain energy demands for an increasing global population. Biosynthetic fuels like biodiesel might replace conventional petrochemical fuels, such as diesel. However, more research is needed to characterize the interaction between the different fuels and the polymeric material, especially with respect to ageing and degradation. The poster will present several interaction and degradation phenomena of high density polyethylene (PE-HD) induced by diesel and biodiesel 1-3. Also the possible influence of microbial growth (fungi and bacteria) is considered. The chosen PE-HDs are typical thermoplastic resins for container and storage tank applications. Degradation of PE-HD will be investigated by changes of the mechanical properties – with main emphasis on the Charpy impact strength 2. Furthermore, with alternating sorption and desorption cycles in combination with oven ageing the co-oxidation 3 of PE-HD in contact with biodiesel will be addressed. T2 - MoDeSt 2016 CY - Cracow, Poland DA - 04.09.2016 KW - Impact strength KW - PE-HD KW - Diesel KW - Biodiesel KW - Degradation PY - 2016 AN - OPUS4-37320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Hydraulic load cycle test bench for extreme temerature tests N2 - Components, function and technical details of the hydraulic load cycle test bench for extreme temperature test. T2 - Hannover Industrie Fair CY - Hannover, Germany DA - 25.04.2016 KW - extreme temperature KW - life cycle test KW - cylinders PY - 2016 AN - OPUS4-37251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric T1 - Hydraulic slow burst test bench N2 - Components, function and technical details of the Hydraulic slow burst test bench T2 - Hannover Industrie Fair CY - Hannover, Germany DA - 25.04.2016 KW - cylinders KW - burst test KW - creep behaviour PY - 2016 AN - OPUS4-37252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konnertz, Nora T1 - QCM System for the Characterization of Gas Sorption and Physical Aging of Membrane Polymers for Gas Separation Applications N2 - Polymers are favorable materials for gas separation membranes. In general, gas transport experiments are performed with films in the range of 100 µm thickness. However, in large-scale processes very thin selective polymer layers in the range of 100 nm to 1 µm are used. Moreover, it was shown that thin films behave different compared to thick films with respect to gas transport properties and physical aging as well. Thus, for fundamental research it is important to realize gas transport experiments with thin films. The Quartz Crystal Microbalance (QCM) is a very sensitive method to detect mass changes in the range of nanograms. Therefore, this method enables sorption experiments with thin films or layers attached to the QCM crystal (100 nm up to 1 µm). Here, we present the experimental set-up for using the QCM technique for characterizing the gas sorption behavior of thin polymer films in a temperature controlled pressurized environment (up to 50 bar) - also quartz crystals and crystal holders were optimized. The study aims for the characterization of long-term behavior and physical aging of high-performance polymers for gas separation membranes - such as polyimides and polymers of intrinsic microporosity (PIMs) and respective nanocomposites. Especially the differences of the behavior of thin films compared to films with thicknesses up to 100 µm as well as nanofiller induced-effects are adressed. T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Quartz Crystal Microbalance QCM KW - Thin Films; KW - Gas Sorption KW - High Pressure PY - 2016 AN - OPUS4-37911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sieber, Sarah T1 - Image denoising of ultrasonic echo data acquired on concrete N2 - Ultrasonic echo testing has become a common method in civil engineering for the investigation of concrete structures. The detection of inhomogeneities, reinforcing elements and the geometry of the object is required for quality assurance and Inspection. This assessment depends on the quality of ultrasonic images which can be improved by using Reverse Time Migration (RTM) rather than the standard method, Synthetic Aperture Focusing Technique (SAFT). Although RTM provides a better mapping of circular objects and (dipping) reflectors, the image is corrupted by migration noise. To suppress the image noise, we have tested various filter methods in the spatial domain, frequency domain as well as in the curvelet domain on ultrasonic RTM images. We found that either a spatial edge detection filter in combination with a lowpass filter (Laplacian of Gaussian filter) or two lowpass filter with different filter parameters (Difference of Gaussian filter) removed artefacts. An additional smoothing was obtained by applying the first generation curvelet transform after downsampling the image matrix and adding Gaussian noise. The proposed filter scheme is able to suppress RTM noise and enhance the image quality such that the objective interpretation of ultrasonic images for Quality assessment of concrete specimen is simplified. T2 - 76. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Münster, Germany DA - 14.03.2016 KW - Ultrasonic echo technique KW - Reverse-time migration KW - Image Denoising KW - Curvelet Transform PY - 2016 AN - OPUS4-35839 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munzke, Dorit T1 - Zustandsüberwachung von Composite-Druckgefäßen mit faseroptischer Sensorik N2 - Funktionsweise, Integration und Messergebnisse von opt. Fasern zur Zustandsüberwachung von Composite-Druckgefäßen. T2 - 3. Workshop Themenfeld Material CY - Berlin, Germany DA - 12.10.2016 KW - Faseroptik KW - Zustandsüberwachung KW - Composite-Druckgefäße PY - 2016 AN - OPUS4-39097 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - High-temperature laser profilometry N2 - Advanced methods for 3D green density characterization like computed tomography and 3D FE sinter modeling can be utilized for increasing the reliability of sintered components. The experimental in situ observation of sintering, however, is currently restricted to silhouette methods, i.e. heating microscopy. For complex shaped samples, in situ shape screening during shrinkage would allow much better validation of 3D sinter simulation models. Further, by revealing temporary sinter warpage, 3D high-temperature shape screening allows to locate potential defects of complex sintered components. Against this background, BAM developed a testing device for in situ 3D high-temperature shape screening for ceramic and glass-ceramic tapes up to 1000°C [1-3]. Current work is focused on dropping this restriction in sample shape and temperature. The poster illustrates the current state of this work and possible applications of the method e.g. in detecting sinter warpage of metallized glass-ceramic LTCC tapes. T2 - SGT Centenary Conference, & ESG 2016 CY - Sheffield, UK DA - 04. 09. 2016 KW - Laser profilometry KW - 3D High-temperature shape screening KW - Sintering PY - 2016 AN - OPUS4-38320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konnertz, Nora T1 - Enhanced gas separation performance of nanocomposites based on a polymer with intrinsic microporosity PIM-1 and phenethyl-POSS N2 - In times of the energy revolution, the need for energy efficient separation processes promotes the advancement of new high performance materials for use as highly selective separation membranes. Most promising materials in this field, especially for gas separation, are polymers with intrinsic microporosity (PIMs) which were firstly introduced by Budd and McKeown. In this study the permeability of PIM-1 was increased by 439 % by formation of nanocomposites with only 1 wt% of polyhedral oligomeric phenethyl-silsesquioxane (PhE-POSS) within the polymer matrix. As the CO2/CH4 selectivity is fully retained, this leads to a shift in the Robeson plot towards the upper bound. The Robeson plot describes the current state of the art trade-off relation between selectivity and permeability of all known membrane polymers. As molecular mobility is a key factor for gas transport as well as the often observed physical aging of such polymers, our study also includes for the first time, molecular dynamics and conductivity of pure PIM-1 and PIM-1 nanocomposites as investigated by broadband dielectric spectroscopy (BDS). T2 - Polydays 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - PIM-1 KW - POSS KW - Broadband dielectric spectroscopy KW - Permeation PY - 2016 AN - OPUS4-37701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -